Club Car Carryall 1500 Maintenance And Service Manual page 8

Brake Fluid.............................................................................................................................................10-10
Engine Oil ..................................................................................................................................................10-10
Oil Pressure - Gasoline Engine ............................................................................................................... 10-11
Engine Oil Level Check ........................................................................................................................... 10-11
Engine Oil and Filter Change................................................................................................................... 10-11
Oil Viscosity ...........................................................................................................................................10-14
Spark Plugs................................................................................................................................................10-15
Spark Plug Cleaning And Inspection ........................................................................................................10-15
Spark Plug Gap Inspection ......................................................................................................................10-15
Gearcase Lubrication..................................................................................................................................10-15
Lubrication Level Check for Front Differential, Transmission and Rear Differential.......................................10-15
Lubrication Change for Front Differential, Transmission and Rear Differential .............................................10-16
Hydraulic System - IntelliTach Vehicle .........................................................................................................10-18
Engine Coolant - Diesel Vehicles ................................................................................................................10-19
Engine Coolant Level Check ...................................................................................................................10-19
Fueling Instructions.....................................................................................................................................10-19
Biodiesel Fuel (Diesel Vehicles Only) .......................................................................................................10-20
Draining Water from Fuel Filter ................................................................................................................10-21
Battery .......................................................................................................................................................10-22
SECTION 11 - TROUBLESHOOTING AND ELECTRICAL SYSTEM: GASOLINE VEHICLES .............................11-1
Troubleshooting Guide ..................................................................................................................................11-1
Wiring Diagram.............................................................................................................................................11-6
Test Procedures ...........................................................................................................................................11-9
SECTION 12 - TROUBLESHOOTING AND ELECTRICAL SYSTEM: DIESEL VEHICLES ................................. 12-1
Troubleshooting Guide ................................................................................................................................. 12-1
Wiring Diagram............................................................................................................................................ 12-6
Test Procedures .......................................................................................................................................... 12-9
SECTION 13 - ELECTRICAL COMPONENTS: GASOLINE VEHICLES............................................................. 13-1
Starter and Starter Solenoid ......................................................................................................................... 13-1
Relays ........................................................................................................................................................ 13-1
Testing the Relay ..................................................................................................................................... 13-1
Relay Removal ........................................................................................................................................ 13-2
Relay Installation ..................................................................................................................................... 13-2
Neutral Switch ............................................................................................................................................. 13-2
Testing the Neutral Switch ........................................................................................................................ 13-2
Neutral Switch Removal ........................................................................................................................... 13-2
Neutral Switch Installation ........................................................................................................................ 13-2
Carburetor Solenoid..................................................................................................................................... 13-3
Testing the Carburetor Solenoid................................................................................................................ 13-3
Carburetor Solenoid Removal................................................................................................................... 13-3
Carburetor Solenoid Installation................................................................................................................ 13-3
Carburetor Heater........................................................................................................................................ 13-4
Carburetor Heater Removal...................................................................................................................... 13-4
Carburetor Heater Installation................................................................................................................... 13-4
Voltage Regulator ........................................................................................................................................ 13-5
Testing the Voltage Regulator ................................................................................................................... 13-5
Voltage Regulator Removal ...................................................................................................................... 13-5
Voltage Regulator Installation ................................................................................................................... 13-5
Warning Lights ............................................................................................................................................ 13-6
Testing the Warning Lights ....................................................................................................................... 13-6
Warning Light Removal ............................................................................................................................ 13-6
Warning Light Installation ......................................................................................................................... 13-6
Fuel Gauge/Hour Meter ............................................................................................................................... 13-7
Testing the Fuel Gauge/Hour Meter .......................................................................................................... 13-7
Fuel Gauge/Hour Meter Removal ............................................................................................................. 13-7
Fuel Gauge/Hour Meter Installation........................................................................................................... 13-8
Key Switch .................................................................................................................................................. 13-8
Testing the Key Switch ............................................................................................................................. 13-8
Page vi 2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual