Engine Installation - Club Car Carryall 1500 Maintenance And Service Manual

DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND
CLUTCHES
2179
Figure 16-3 Driver Side Diesel Engine Mount
21. Remove the hardware securing manifold pipe to exhaust manifold and slide exhaust system as far to the rear as
possible. See Manifold Pipe Removal on page 16-6.
22. Remove the clutch outer cover. See Clutch Outer Cover Removal on page 16-32.
23. Remove the drive belt. See Drive Belt Installation on page 16-25.
24. Remove the clutches. See Drive Clutch Removal on page 16-25. Also see Driven Clutch Removal on page
16-29
25. Remove the clutch inner cover. See Clutch Inner Cover Removal on page 16-32.
26. Remove the engine mounting hardware (Figures 16-3 and 16-4, Page 16-3). See following NOTE.
NOTE: When removing the engine mounting hardware, note the location of the two black ground wires secured to
the driver side of engine.
27. Use the engine lift tabs on top of the engine to lift the engine from the mounting plate.
28. If replacing engine, remove cvt adapter shaft from flywheel and retain for use on replacement engine.

ENGINE INSTALLATION

See General Warnings, Section 1, Page 1-2.
1. If installing replacement engine, center cvt adapter shaft on flywheel and secure with new hardware. Tighten
bolts to 21 ft-lb (28.5 N·m).
2. Lower the engine into the engine compartment and fit the engine block between the base plate brackets (Figure
16-3, Page 16-3). Also see Figure 16-4, Page 16-3.
3. Loosely secure new bolts and flat washers to the engine block mounts.
NOTE: Engine block bolts will be tightened after the engine and transmission are aligned and the clutch inner cover
is installed and bolts tightened to hold alignment.
4. Install the clutch inner cover. See Clutch Inner Cover Installation on page 16-33.
5. Install the clutches. See Drive Clutch Installation on page 16-29. Also see Driven Clutch Installation on
page 16-31.
6. Install the drive belt. See Drive Belt Installation on page 16-25.
2015 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual
2180
Figure 16-4 Passenger Side Diesel Engine Mount
16
Diesel Engine
Page 16-3