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ESA200_CSN_2_E_Rev. 0 INSTRUCTION MANUAL MULTI-STAGE DRY VACUUM PUMP MODEL ESA200W CE / SEMI / NRTL MODEL 200-220V(50/60Hz) Caution: Please read and understand this INSTRUCTION MANUAL thoroughly before using this equipment. Be sure to keep this INSTRUCION MANUAL on hand for future...
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Do not reproduce or reprint any portion of this manual without permission. Manufacturer reserves the right to discontinue or change any specifications or designs without notice and without incurring obligations. Model ○○○ in this catalog is our model code. All rights reserved, copyright EBARA Corporation.
Corporation, and each person will demonstrate this awareness when carrying out his or her duties. We will widely publicize these basic policies to regional societies and the general public and work to make Ebara's position on the environment clear to society in general. EBARA CORPORATION...
EBARA in detail. If you have any questions on pump operation, safeties, and maintenance, please do not hesitate to contact EBARA directly. Refer to Global network for contact address. Three terms designating the level of hazard are used in this manual.
Always work in a location with an escape route in an emergency. WARNING Do not use the pump for another process without a previous overhaul. Gases or reaction products remaining in the pump will react and lead to accidents with the formation of large amounts of products. EBARA CORPORATION PM10U...
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0.05 MPa into the purge port and do check. WARNING Do not alter the pump member nor change any parts without the EBARA's consent or approval. WARNING The pump casing and exhaust piping become extremely hot during operation and for some time after stopping.
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( ) WARNING In designing the dry pumps, Ebara does not assume risks caused by hazardous chemical reactions resulted from simultaneous injection or mixture of multiple process gases in the pumps, and the pump is not equipped with a protection against the dangers from such pump usage.
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Hazardous Voltage may shock, burn, or cause death. Turn power off and lockout before servicing. WARNING 警 告 Hazardous Voltage Contact will cause injury or death by electrical shock. Disconnect line power before servicing. 危険電圧部あり。接触すると重傷または死亡の 危険があります。電源供給を止めてブレーカを切った状態で メンテナンスをして下さい。 C-7110-313-0001 EBARA CORPORATION PM10U...
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Contact will cause injury or death by electrical shock. Disconnect line power before servicing. 危険電圧部あり。接触すると重傷または死亡の 危険があります。電源供給を止めてブレーカを切った状態で メンテナンスをして下さい。 WARNING 警 告 Hazardous Voltage Contact will cause injury or death by electrical shock. Connector CN-C remains energized after EMO. 危険電圧部あり。接触すると重傷または死亡の 危険があります。コネクタCN-CはEMO作業後も 通電しています。 C-7110-410-0001 EBARA CORPORATION PM10U...
Manual reset, which requires clearing the fault condition, is necessary before restarting the pump. The circuit breaker also serves as a lockable interrupt device for servicing the pump system. EBARA CORPORATION PM10U...
For overhauled pumps, the warranty period shall be six (6) months from shipment by EBARA. Coverage For the duration of the Warranty period, EBARA warrants this ESA pump from failure due to defects in materials or workmanship. For such failures, EBARA will, at its option, either...
1. Foreword We appreciate that you have selected an EBARA dry vacuum pump ESA200W. This pump has been manufactured with much care and attention so that it can be operated safely and satisfactorily. Incorrect operation will result in lack of performance and cause accidents and injuries to personnel.
WARNING If the pump becomes damaged during shipment or if parts are missing, immediately contact EBARA. If a leaking or damaged product is used, an accident resulting in injury or death could occur or the product could become further damaged.
The correct amount of N2 gas is supplied for those two types of purge operation, by adjusting the regulation pressure to the specified value. The nitrogen gas selector is locating on the right side of the unit, facing the LCD controller and other utility connectors. It is under the outer cover. EBARA CORPORATION PM10U...
WARNING signal will be generated to ensure that the plant operation is not discontinued. This enables the operator to check the pump after the equivalent of one cycle has been completed. Be sure to contact EBARA Corporation for details on checking the WARNING and ALARM setting conditions. EBARA...
If pump needs to be moved on steps or ditches, spread steel plate or the like which can sustain the pump weight over the steps / ditches and pump shall be moved on it by two persons with care. EBARA CORPORATION PM10U...
6. If unable to confirm interruption of power via LCD display, use a voltmeter to probe contacts at Connector CN-C. Potential between any two pins indicates that electrical power to the pump is not interrupted. 7. The Lockout/Tagout procedures must comply with OSHA 29 CFR 1910.147 and 1910.331-335 EBARA CORPORATION PM10U...
3.4.4 Returning to Service 1. Unlock and open water and nitrogen valves. 2. Remove handle stop bracket and switch circuit breaker on. 3. Restart pump and open foreline valve only after appropriate leak checks and safety verifications. EBARA CORPORATION PM10U...
3.5 Detailed Specifications The following tables and figures should be consulted for pump specification, dimension and performance details. Table 3.1 Specification Model Model ESA200W Pumping Speed 20000 L/min Ultimate Pressure 0.53 Pa Gas Inlet NW80 Connection Gas Outlet NW40 Approx. Power at Ultimate Pressure 3.2kW ;...
Pressure Gauge Pump N2 Gas Flow Sensor Silencer N2 Gas N2 Selector Valve Regulator Driver 2 Booster Pump Motor 2 (BP) Water Main Pump Motor 1 (MP) Check Valve Cooling Water Flow Sensor Fig. 3.2 System Flow EBARA CORPORATION PM10U...
Four integral mobile support units consisting of a caster and a height-adjustment foot each are provided underneath the pump base. To move the pump, raise the four adjustment feet by turning the holding nuts in the counterclockwise direction. Caster Adjuster (Vibroisolating rubber) Approx 15mm Fig. 4.1 Caster EBARA CORPORATION PM10U...
Anchor plate is a standard part of the SEMI model. It’s optional in other models. For dimensions of the anchor plate, see the accompanying drawing. Anchor bolts should be fit for conditions of the floor where the pump is anchored. EBARA CORPORATION PM10U...
The material selected for the water piping of facility side should have a heat resistance so that it can withstand a maximum temperature of at least 70℃ at the operating pressure. EBARA CORPORATION PM10U...
After this, use a tool to tighten the nut further by 1 + 1/4 turns. To connect the tube again after this, install the tube already fitted to the ferrule and re-tighten the retaining nut slightly after the initial tightening (generally, tighten by a further quarter turn after tightening by hand). EBARA CORPORATION PM10U...
4.2.4 Ventilation Duct All dry pumps that Ebara supplies shall go through the leakage inspection after assembly regardless of the newly built or overhauled. Yet, in the cases where the user-supplied line connection at the pump exhaust outlet came out or the connection became loose due to long time pump operation while neglecting its maintenance may allow the hazardous gases to leak from the pump module.
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The exhaust noise of the pump will give rise to acoustic resonance inside the pump unit and result in an abnormal noise being generated. CAUTION Never operate the pump without pump cover for safety. EBARA CORPORATION PM10U...
Do not modify the plug provided; if it will not fit the outlet, have the proper outlet installed by a qualified electrician. EBARA CORPORATION PM10U...
Phase D C B Fig. 4.4 Power Supply Receptacle (As seen from outside,just unplugged) Table 4.3 Receptacle Specification Pump model Model ESA200W Receptacle type JL04HV-2E22-22PE-B Recep. Manufacturer Japan Aviation Electronics Industry Co., Ltd. Adapted plug type JL04V-6A22-22SE-EB Suitable wire AWG #8 (UL1283) Power capacity kVA 12.0...
Refer to section 4.3.4 of this manual for EMO input. Table 4.4 Receptacle Specification Connector No. Connector type 15 pin D sub-miniature Female receptacle CN-Z (In accordance with SEMI E73) CN-Y 25 pin D sub-miniature Female receptacle EBARA CORPORATION PM10U...
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ALARM STATUS (+) ALARM : OPEN, Alternate REMOTE STATUS (+) REMOTE : CLOSE − MP START (−) BP START (−) MP START STATUS (−) BP START STATUS (−) WARNING STATUS (−) ALARM STATUS (−) REMOTE STATUS (−) EBARA CORPORATION PM10U...
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RESERVED (−) EMO STATUS (−) PUMP N2 WARNING STATUS (−) RESERVED (−) SAVING ENERGY STATUS (−) RESERVED (−) RESERVED (−) RESERVED (−) ※ 1 It can change to “Abnormality : OPEN, Alternate “ by DIP SW. setting. EBARA CORPORATION PM10U...
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Table 4.7 CN-Z & CN-Y Signal Contacts Input Pump side Circuit Customer's connection Signal 12VDC 1kΩ 10mA Min. Open Collector Dry Contact Output Pump side Circuit Customer's connection Signal 4VDC-27VDC 100mA Max. Open Collector 4VDC-27VDC EMO 100mA Max. Dry Contact EBARA CORPORATION PM10U...
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CAUTION Be sure to wire all signals with the correct polarity(SIG./COM.) CAUTION When output signals are used to energize an inductive load such as a relay, be sure to insert a diode (100V. 1A class) in order to absorb the back electromotive force due to surge currents. EBARA CORPORATION PM10U...
Required capacity of user side facility DC12V 20mA added by pump side. NO voltage required from outside Signal input at NORMAL condition Close between two pins of the plug Signal input at EMERGENCY condition Open between two pins of the plug EBARA CORPORATION PM10U...
ADAPTER for Central Monitoring System Interface Controller DANGER Power Supply for the options is kept applying voltage when Circuit Breaker (CB) turns on during the pump is supplied the power. WARNING Do not use the power supply for other purposes. EBARA CORPORATION PM10U...
ENTER For using at DIP switch selection And change hierarchy of screen [LED] B.P. RUN BP running M.P. RUN MP running LOCAL LOCAL mode WARNING WARNING condition ALARM ALARM condition Fig. 6.1 LCD controller EBARA CORPORATION PM10U...
° C Motor speed S P E E D WARNING/ALARM $ $ $ $ $ : $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ EBARA CORPORATION PM10U...
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Use the Display Select Switch (△ ▽) to change the display. The WARNINGs/ALARMs that have currently been generated can be displayed with the Display Select Switch. See Fig. 6.2 for the key operation of the pump operation status display. EBARA CORPORATION PM10U...
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▽ △ See Table 6.2 for the alarm codes. Pump casing temperature CASING TEMP. ### °C ▽ △ Motor speed BP SPEED Fig. 6.2 Key operation for the pump operation status # .# k min-1 display screen EBARA CORPORATION PM10U...
Sets the DIP switch to ON. Switches the display of the operational mode setting screen. ▽ Sets the DIP switch to OFF. Switches the display of the operational mode setting screen. ENTER Determines the selected setting. See Fig. 6.3 for how to set the operational modes. EBARA CORPORATION PM10U...
Setting the pump N2 flow low warning threshold • PUMP △ ▽ SET POINT Setting the Back Pressure high warning threshold • BACK PRESSURE? (option) △ ▽ Pump Valve Control (option) • VALVE CONTROL? Fig. 6.3 How to set the operational mode EBARA CORPORATION PM10U...
The up and down arrow keys, “ △ ” and “ ▽ , PRG. ” turn On and OFF the DIP switch. The key BZ.OFF switches the selection from 1 to 8. See Section 6.4 for details of the DIP switch. EBARA CORPORATION PM10U...
△ : Increase the setting speed by 0.1 kmin ▽ : Decrease the setting speed by 0.1 kmin Upper limit BP : The value lower than the set value for the normal speed Lower limit BP : 1.0 kmin EBARA CORPORATION PM10U...
: Increase the setting value by 0.5 kPa. △ : Decrease the setting value by 0.5 kPa. ▽ Upper limit : 30.0 kPa Lower limit : 5.0 kPa Factory setting : 20.0 kPa WARNING reset value : Set value –2.0 kPa EBARA CORPORATION PM10U...
・A valve is made to CLOSE at the time of a power supply injection. (The last valve state is not memorized.) 3.Display on LCD ・In the case of under pump operation, and in the case of Valve CLOSE, INLET VALVE is displayed on a Normal display mode. CLOSED EBARA CORPORATION PM10U...
The output of a valve state * Not used Used ------- ------- ------- ------- * Optional DIP SW-A. No.1 In case of observing pump running status with RS232C communication port, Data Length can be selected out of 7bits and 8bits. EBARA CORPORATION PM10U...
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Then close the N2 gas selector valve to save N2 gas. Be sure always to use the N2 gas selector valve and dip switch-A No. 7 in combination. EBARA CORPORATION PM10U...
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"NORMAL CLOSE" for Backpressure WARNING output. DIP SW-C. No.6 This switch allows you to select enable or disable the pump valve control. DIP SW-C. No.7 This switch allows you to select enable or disable the output of pump valve control status. EBARA CORPORATION PM10U...
* indicate the dip switch number (1 to 8) currently you are setting. Fig 6.5 DIP Switch [NOTE] Duration of pump operation, dip switches, except A-3 (BUZZER) and B-8 (LCD initialize), can not be used for parameter setting. EBARA CORPORATION PM10U...
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[NOTE] If any warning or alarm occurs during the parameter setting, the setting session will be stopped automatically and the display will be changed to the warning & alarm display screen. EBARA CORPORATION PM10U...
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The one with its LED START/STOP Allowed “LOCAL” lit on is allowed. When you use two controllers, disconnect the one which you will not use for the operation from the pump once. Then, attach it again. EBARA CORPORATION PM10U...
CAUTION Unless a sufficient supply of N2 gas is maintained, serious problems will occur such as oil back flow or pump corrosion and accretion of reaction by-products. EBARA CORPORATION PM10U...
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After setting the pressure, press the red stopper to lock the knob in position. In this condition, the shaft sealing N2 flow rate is 4.6 - 6Pam (The shaft sealing N2 flow rate is contained in pump N2 flow rate currently displayed on the LCD controller.) EBARA CORPORATION PM10U...
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(8) When the pump exhaust pipe is equipped with a valve, open this valve before starting the pump. CAUTION Problems will occur when the pump is operated with the valve closed as the exhaust pipe will be pressurized. EBARA CORPORATION PM10U...
[ NOTE ] Do not exhaust the process gases until at least 30 minutes after the pump has been started. The pump casing temperature will stabilize after about 4 hours and it is recommended not to start exhausting the process gases earlier than this. EBARA CORPORATION PM10U...
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When DIP switch-A No. 4 is placed into the ON position and the toggle switch is changed from the LOCAL to the REMOTE setting the pump will stop regardless of the external signal input. EBARA CORPORATION PM10U...
[ NOTE ] The pump will not start when a WARNING/ALARM has been generated. When a START signal is entered, "STARTFAIL" will appear on the display. b) STOP Interrupt the external MP start signal and the pump will stop. EBARA CORPORATION PM10U...
The pump will not start when an WARNING/ALARM has been generated. When a START signal is entered, "STARTFAIL" will appear on the display. b) STOP Input the MP stop command from the RS232C communication connector. The pump will stop. Please refer to Communicating Specifications EBARA CORPORATION PM10U...
Close nitrogen port with blank off plug. If the pump has already operated with process gases, purge the residual gases with nitrogen gas after stopping the pump operation. Then, conduct maintenance. EBARA CORPORATION PM10U...
The pump and exhaust piping will remain at a high temperature during operation and for a short time after the pump has stopped. Be sure to avoid contact and keep inflammable substances out of reach. Do not remove the outer cover during operation. EBARA CORPORATION PM10U...
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If any abnormal symptoms other than those displayed on the LCD controller appear, take action in accordance with the instruction of Section 10. "Troubleshooting". When the "BZ.OFF" button is pressed in the BUZZER Enable mode, the buzzer will stop even during an warning status. EBARA CORPORATION PM10U...
Be sure to following the instructions below when carrying out maintenance work on the vacuum and exhaust piping of the pump. (1) Before you remove and wash the piping be sure to purge with a sufficient volume of N2 gas. EBARA CORPORATION PM10U...
Follow the steps below to supply oil. (1) Stop the pump and remove the outer side cover on the pump. (See Fig. 8.1) Fig. 8.1 How to remove pump covers EBARA CORPORATION PM10U...
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Oil drain port Oil drain port Oil level gauge Oil drain port Oil drain port Oil drain port Oil drain (Oil reservoir) (Oil reservoir) port Fig. 8.2 Oil filler inlet, oil level gauge, and oil drain port positions EBARA CORPORATION PM10U...
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(Except Booster pump gear side.) CAUTION When the lubrication oil level is lower than the lower limit line, serious failure may be caused. If you find out the shortage, add the oil immediately. EBARA CORPORATION PM10U...
Control Panel ESAG2200E - BP Motor Driver IMDGA200 A-2017-224-0001 LCD Controller REMG4 C-5114-317-0001 Following labels are attached to pump covers. When they are hard to read for discoloring or peeling off, please stick them again as directed. EBARA CORPORATION PM10U...
Refer to Appendix 2 for Material Lubricant oil See section 8.4. Safety Data Sheet. CPU board. Refer to Appendix 3 for Material Lithium battery (No necessary to replace at Safety Data Sheet. usual maintenance.) O-ring Connection of vacuum line Usual industrial waste. EBARA CORPORATION PM10U...
(1) Fill all necessary items in a form shown in Appendix 5 and fax it in advance to Ebara Service Center or one of the agents listed in Global network for contact address. Ask Ebara service center for latest form. The original copy must accompany the pump you send.
EBARA Corporation before you return the pump. Refer to Appendix 4 and 5 or the format required when customer returns their pump to Ebara service center for overhaul or rebuild CAUTION...
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To avoid dangers potentially encountered during pump overhauls, follow instructions shown in Section 8.7, Appendix 4 or 5 to send your pump to an Ebara-designated factory for overhaul or repair. EBARA CORPORATION PM10U...
Gas leaks will result in the discharge of harmful and dangerous substances and in abnormal reactions due to the ingress of air into the pump. When checking for gas leaks by pressurization, please pressurize by less than 0.05 MPa into the purge port and do check. EBARA CORPORATION PM10U...
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Leak from vacuum piping. Check piping. Accumulation of by-products in pumps. Replace or overhaul pump. **MEMORY ERROR** is None Need “Countermeasure against displayed on LCD after electric Noise” to pump. activating ELB or changing the dip switch setting EBARA CORPORATION PM10U...
Gas leaks will result in the discharge of harmful and dangerous substances and in abnormal reactions due to the ingress of air into the pump. When checking for gas leaks by pressurization, please pressurize by less than 0.05 MPa into the purge port and do check. EBARA CORPORATION PM10U...
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Increase cooling water flow. reduced. After you have taken the remedial actions above, reset the pump. If the problem that has caused the WARNING signal still remains, the WARNING display will appear again even after you have reset. EBARA CORPORATION PM10U...
Gas leaks will result in the discharge of harmful and dangerous substances and in abnormal reactions due to the ingress of air into the pump. When checking for gas leaks by pressurization, please pressurize by less than 0.05 MPa into the purge port and do check. EBARA CORPORATION PM10U...
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Can not restart Rotor makes contact. (Accumulation of Replace or overhaul by-products) pump. (Substance plunge) Instrument failure Replace instrument. ALARM :MP MOTOR MP motor current Instruments are in failure. Replace instruments. NO CURRENT value is 0. EBARA CORPORATION PM10U...
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During REMOTE operation carry out the above procedures after you have turned off the external start signal. When the external start signal remains on in the ALTERNATE mode, the pump will start immediately when the RESET signal is applied. EBARA CORPORATION PM10U...
During REMOTE operation carry out the above procedures after you have turned off the external start signal. When the external start signal remains on in the ALTERNATE mode, the pump will start immediately when the RESET signal is applied. EBARA CORPORATION PM10U...