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Kemper EVOLUTION LINE Operating Manual

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OPERATING MANUAL
(Translation of the original operating manual)
EVOLUTION LINE roll machine
Emil Kemper GmbH
Neuenkirchener Maschinenfabrik
Lange Straße 8 – 10
D - 33397 Rietberg
Tel.: +49 (0) 52 44 / 402-0
Fax: +49 (0) 52 44 / 40 22 20
www.emil-kemper.de
germany@emil-kemper.com
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  • Page 1 OPERATING MANUAL (Translation of the original operating manual) EVOLUTION LINE roll machine Emil Kemper GmbH Neuenkirchener Maschinenfabrik Lange Straße 8 – 10 D - 33397 Rietberg Tel.: +49 (0) 52 44 / 402-0 Fax: +49 (0) 52 44 / 40 22 20 www.emil-kemper.de...
  • Page 2 Machine type: Evolution Line Machine number: Edition: April 2011 © GmbH This operating manual and all images contained herein are copyright protected. Any use outside the limitations of the copyright without prior written approval is forbidden and liable to prosecution. This...

  • Page 3: Table Of Contents

    5 Overview of the line ..........................23 5.1.1 Overview of the basic module assembly................23 5.1.2 Overview of the roll-out station assembly ................24 5.2 Overview of the lines modules' function elements ................25 5.2.1 Function elements of the basic module ................25 Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 4 6.14 Reciprocating belt AB60.1 ......................59 6.15 Electrical equipment ........................59 6.16 Switchbox ............................60 6.17 Touch panel ........................... 61 6.17.1 Password levels........................62 6.17.2 Structure of the main and sub-menus ................63 6.17.3 Start screen ........................64 EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 5 7.4.6.5 Setting a recipe at the cutting station ..............114 7.4.7 Setting the pre-pressing station ..................117 7.4.7.1 Setting the pre-pressing depth................117 7.4.7.2 Replacing the pre-pressing tool ................118 7.4.7.3 Setting a recipe at the pre-pressing station ............119 7.4.8 Setting the conveyor belt.....................120 Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 6 8.2.3.1 Basic module......................150 8.2.3.2 Discharge belt 1 ....................150 8.2.3.3 Long-moulding belt....................151 8.2.3.4 Reciprocating belt ....................151 8.2.3.5 Reciprocating belt AB60.1..................151 8.2.4 Every 700 operating hours or every three months ............. 152 EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 7 8.3.15.2 Tensioning and lubricating the drive chain of the conveyor belt stroke....175 8.3.15.3 Tensioning and lubricating the drive chain conveyor belt drive......176 8.3.15.4 Tensioning the conveyor belt................177 8.3.15.5 Tensioning and lubricating the conveyor belt chains..........178 8.3.16 Reciprocating belt AB60.1 ....................179 Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 8 10.1 Decommissioning the line......................193 10.2 Dismantling the line ........................193 10.3 Disposing of the line ........................193 11 Appendix ............................195 11.1 Technical data ..........................195 11.2 Compliance with laws, standards and directives................. 195 EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 9: Introduction

    Introduction 1 Introduction This operating manual provides all the information you need to run the EVOLUTION LINE roll machine (called line from now on). After reading the operating manual you will be able to: operate the line safely, – carry out maintenance according to the rules and –...

  • Page 10: Symbols Used On The Line

    This symbol indicates an electrical hazard. 1.3 Safety information Before working with the line you must carefully read the safety information below and then follow it. It is intended to protect you, averting hazards and/or injuries. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 11: General Safety Information

    When sub-components are delivered, the plant operator must ensure that the guards – are fitted according to the rules. You must not bridge or remove safety devices and guards or defeat them in any other – way. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 12: Electric Power Hazards

    – pressure pipes. Regularly inspect all pneumatic pipes, hoses and screw fittings for leaks and – externally recognizable damage. Carefully detach the hoses. The release of compressed air could whirl up dust. – EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 13: Flour Dust And Sugar Hazards

    Auxiliary personnel and trainees are only allowed to work on the line under the – supervision of technical personnel. The responsibilities of personnel for installation, commissioning, operating, – maintenance and repair are to be clearly defined. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 14: Residual Risks

    To keep the line functional, it is only allowed to be used "as intended" according to DIN 31000 / VDE 0100. This Kemper line is used to produce dough pieces for buns and cut rolls in readiness for further processing by downstream lines. It is intended exclusively for use in the food industry.

  • Page 15: Structural Alterations To The Line

    No alterations, additions or conversions are allowed to be made to the line without – prior written permission from Emil Kemper GmbH. Any breach of this causes the line to lose its EC conformity. Such a breach absolves the manufacturer of the line from warranty.

  • Page 16: Obligations Of Personnel

    Structural alterations to the line – Conversions or other alterations to the line are not allowed to be made without prior written permission from Emil Kemper GmbH. Any breach of this causes the line to lose its EC conformity and its authorisation to operate.

  • Page 17: Transport And Storage

    Transport and storage 2 Transport and storage The line is delivered to the customer by Emil Kemper GmbH or by an authorised forwarding agent or by other transport companies. 2.1 Inspection by the recipient on handover The line must be inspected for transport damage when it arrives at the customer’s premises.

  • Page 18: Transport Information

    Note! Please refer to the separate line documentation provided by Emil Kemper GmbH to see more information about this section. Attention! To load and unload the line modules or pallets, lift them at the marked points only.

  • Page 19: Temporary Storage

    If the line is not installed immediately after delivery, it must be carefully stored in a protected place. The line must be temporarily stored so that no dust and no moisture can enter. Note! No liability will be accepted for damage arising in the event of incorrect storage. Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 20 Transport and storage EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 21: Installation

    To install the line, follow the safety information in chapter "1 Introduction". 3.1 Erecting the line The line is erected by Emil Kemper GmbH according to the line documentation that is delivered in advance. The dimensions, space requirements and weights can be seen there.

  • Page 22: Choice Of Installation Site

    3.2.1 Necessary operating and maintenance space Note! When choosing the installation site, make sure there is enough operating and maintenance space. The space at the line should not be less than the dimensions given in the illustration below. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 23: Floor Requirements

    – Emil Kemper GmbH to see the weight of the line. Note! Please refer to the layout provided by Emil Kemper GmbH to see more information about this section. 3.3 Erecting the line The line may have been transported on a pallet. In this case the line modules are secured on the pallet with belts.

  • Page 24: Preparations

    We strongly recommend the installation of a lockable local switch. Such a local switch prevents the line from being switched on unexpectedly during cleaning, fault or repair work and allows the line to be disconnected from the mains if necessary. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 25: Rating Plate

    The illustration below contains optional assemblies and line modules which may not be included in the line's scope of delivery.  Make sure that existing electrical equipment corresponds to the values shown on the rating plate (see illustration below). Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 26: Roll-Out Station

    Configuration of the assembly Roll-out station in the line is displayed in chapter "5 Overview of the line".  Make sure that existing electrical equipment corresponds to the values shown on the rating plate (see illustration below). EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 27: Reciprocating Belt

    Installation 3.4.2.3 Reciprocating belt  Make sure that existing electrical equipment corresponds to the values shown on the rating plate (see illustration below). Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 28: Reciprocating Belt Ab60.1

    Installation 3.4.2.4 Reciprocating belt AB60.1  Make sure that existing electrical equipment corresponds to the values shown on the rating plate (see illustration below). EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 29: Commissioning

    Commissioning 4 Commissioning It is important to use trained Kemper or Kemper-authorised personnel to commission the line for various reasons. This should not only be done for warranty reasons as the process includes steps to check the line, – present the line according to its intended use, –...
  • Page 30 Commissioning EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 31: Overview Of The Line

    The following illustration displays configuration of the assembly modules Basic module on the left in running direction: 1 Drive frame and intermediate proofer 3 Discharge belt with pressure roller 2 Centring unit (optional) Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 32: Overview Of The Roll-Out Station Assembly

    1 Long-moulding belt 4 Flour duster with flour break-up shaft 2 Conveyor belt (optional) 3 Alignment and pressure roller (timing 5 Roll-out roller (optional) roller) 6 Folding mats (optional) 7 Frame with collecting trays EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 33: Overview Of The Lines Modules' Function Elements

    The illustration below contains optional line modules which may not be included in the line's scope of delivery. 1 Intermediate proofer 4 Hygiene station 2 Switchbox with main switch 5 Touch panel 3 Collecting trays 6 Drive frame Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 34: Function Elements Of The Discharge Belt 1

    1 Pressure roller (line module) 2 Belt 3 Adjustment mechanism (for the pressure roller height) EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 35: Function Elements Of The Pressure Roller

    The version that is delivered may include a hand guard and a flexible shaft to move the adjusting wheel to operate the adjustment mechanism, which are not shown here. 1 Holder 3 Pressure roller adjustment mechanism 2 Pressure roller Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 36: Function Elements Of The Roll-Out Roller

    Overview of the line 5.2.4 Function elements of the roll-out roller 1 Roll-out roller 3 Adjusting wheel for the roll-out roller 2 Scraper EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 37: Function Elements Of The Centering Unit

    5.2.5 Function elements of the centering unit Note! The schematic diagram below describes the centering unit. The version that is delivered may differ from the version shown here. 1 Holder 3 Pneumatic drive 2 Centering flap / centering bar Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 38: Function Elements Of The Cutting Station

    Overview of the line 5.2.6 Function elements of the cutting station 1 Triangular knife 3 Centering unit 2 Hold-down EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 39: Function Elements Of The Pre-Pressing Station

    The schematic diagram below describes the pre-pressing station line module. The version that is delivered may differ from the version shown here. 1 Drive 3 Pre-pressing tool holder 2 Pre-pressing tool 4 Hold-down Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 40: Function Elements Of The Conveyor Belt

    5.2.8 Function elements of the conveyor belt Note! The schematic diagram below describes the conveyor belt. The version that is delivered may differ from the version shown here. 1 Conveyor belt 2 Drive EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 41: Function Elements Of The Flour Duster With Flour Break-Up Shaft

    The schematic diagram below describes the flour duster with break-up shaft. The version that is delivered may differ from the version shown here. 1 Drive 4 Flour break-up shaft 2 Flour cloth 5 Holder 3 Flour container Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 42: Function Elements Of The Long-Moulding Belt

    Overview of the line 5.2.10 Function elements of the long-moulding belt 1 Linear drive (adjustment) 3 Conveyor belt drive 2 Top belt EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 43: Function Elements Of The Folding Mats

    Illustration on the left in running direction: 1 Top receiver (x2) 4 Handle (x2) 2 Receiver side rail 5 Wire mesh belt (x4) 3 Receiving shaft for the wire mesh 6 Bottom receiver (x2) belts Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 44 Overview of the line Illustration on the right in running direction: 1 Folding flap (x4) EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 45: Function Elements Of The Alignment And Pressure Roller (Timing Roller)

    Overview of the line 5.2.12 Function elements of the alignment and pressure roller (timing roller) 1 Holder 3 Pressure roller adjustment mechanism 2 Pressure roller (drum motor) Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 46: Function Elements Of The Reciprocating Belt

    Overview of the line 5.2.13 Function elements of the reciprocating belt 1 Belt 3 Baking tray discharge table 2 Baking tray side stop EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 47: Function Elements Of Reciprocating Belt Ab60.1

    Overview of the line 5.2.14 Function elements of reciprocating belt AB60.1 1 Belt Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 48: Overview Of The Operator Controls

    5.3.1 Operator controls of the basic module On the left in running direction The following illustration displays the basic module on the left in running direction: 1 Main switch 2 Touch panel with E button MERGENCY STOP EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 49 Overview of the line On the right in running direction The following illustration displays the basic module on the right in running direction: 1 Operator panel of the steam generator system Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 50: Operator Controls Of The Discharge Belt 1

    The version that is delivered may include a hand guard and a flexible shaft to move the adjusting wheel to operate the adjustment mechanism, which are not shown here. 1 Adjusting wheel on the pressure roller line module (height adjustment) EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 51: Operator Controls Of The Pressure Roller

    The version that is delivered may include a hand guard and a flexible shaft to move the adjusting wheel to operate the adjustment mechanism, which are not shown here. 1 Pressure roller adjusting wheel (optional via a flexible shaft) Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 52: Operator Controls Of The Roll-Out Roller

    Overview of the line 5.3.4 Operator controls of the roll-out roller 1 Adjusting wheel for the pressure roller EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 53: Operator Controls Of The Centering Unit

    The schematic diagram below describes the centering unit. The version that is delivered may differ from the version shown here. 1 Handle of the centering flaps 2 Index pin of the centering flaps Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 54: Operator Controls Of The Cutting Station

    Overview of the line 5.3.6 Operator controls of the cutting station 1 Triangular knife adjusting wheel 4 Centering unit arrester lever 2 Timing adjusting wheel 5 Centering unit adjusting ball 3 Hold-down adjusting wheel EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 55: Operator Controls Of The Pre-Pressing Station

    5.3.7 Operator controls of the pre-pressing station Note! The schematic diagram below describes the pre-pressing station line module. The version that is delivered may differ from the version shown here. 1 Pre-pressing depth adjusting wheel Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 56: Operator Controls Of The Flour Duster With Flour Break-Up Shaft

    5.3.8 Operator controls of the flour duster with flour break-up shaft Note! The schematic diagram below describes the flour duster with break-up shaft. The version that is delivered may differ from the version shown here. 1 Star-shaped handle (insertion of the drive) EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 57: Operator Controls Of The Long-Moulding Station Top Belt

    5.3.9 Operator controls of the long-moulding station top belt Note! The schematic diagram below describes the long-moulding station top belt. The version that is delivered may differ from the version shown here. 1 Pressure table adjusting wheels (height adjustment) Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 58: Operator Controls Of The Folding Mats

    Overview of the line 5.3.10 Operator controls of the folding mats 1 Adjusting lever for the folding flaps 3 Star-shaped handle (lock) 2 Receiving shaft for the wire mesh belts EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 59: Operator Controls Of The Alignment And Pressure Roller (Timing Roller)

    Overview of the line 5.3.11 Operator controls of the alignment and pressure roller (timing roller) 1 Adjusting wheel for the pressure roller Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 60: Operator Controls Of The Reciprocating Belt

    Overview of the line 5.3.12 Operator controls of the reciprocating belt 1 Adjusting wheel for baking tray side 2 Baking tray discharge table stop EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 61: Reciprocating Belt Ab60.1

    Overview of the line 5.3.13 Reciprocating belt AB60.1 1 Operator panel (E 2 Row of buttons (optional) MERGENCY STOP Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 62: Overview Of Safety Devices

    Overview of the line 5.4 Overview of safety devices button on the operator panel MERGENCY STOP button on the touch panel MERGENCY STOP Note! All the doors are secured with limit switches. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 63: Description Of The Line

    The basic module can be switched to green dough. The pieces of dough are then discharged from the head machine into a lower infeed at the basic module. The pieces of dough are subsequently transported through the entire system and output. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 64: Discharge Belt 1

    It ensures that the pieces of dough are processed correctly in the following line module. Operation of the centring unit occurs via the line control unit. The centring unit is driven pneumatically. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 65: Cutting Station

    An eccentric system drives the flour break-up shaft in the flour container to prevent flour build-up. To limit the dusting width, a flour cloth can be fastened beneath the openings of the flour duster. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 66: Long-Moulding Belt

    The height of the pressure roller is manually adjusted via an adjustment mechanism. All the other settings are carried out via the line's control unit. The alignment and pressure roller is mounted onto the frame of the assembly. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 67: Reciprocating Belt

    The work process is normally controlled via the touch panel. The following settings can be carried out: Switching the head machine on and off – Switching the line modules on and off – Changing the parameters for operating the line modules – Changing the service parameters – Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 68: Switchbox

    It is necessary to obey VDE regulations and local accident prevention regulations. The line is switched on and off via the main switch (1). A padlock can be used to lock the main switch to prevent accidental reconnection. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 69: Touch Panel

    5 Control lamp control Extinguishes when pressing the E button MERGENCY STOP voltage emergency stop on the touch panel. The sections below describe the individual menus that can be opened via the touch panel. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 70: Password Levels

    Password levels User Comments User Trained machine operator Foreman With extended knowledge Service Service technician with sound knowledge of the line Administrator Plant operator/Supervisor with sound knowledge of the line and the control system EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 71: Structure Of The Main And Sub-Menus

    Description of the line 6.17.2 Structure of the main and sub-menus Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 72: Start Screen

    The start screen appears after switching on the control voltage. The line is then ready for operation. 10:59:59 Line 000 00000 pcs/h Head machine Head Start Stop Info Menu Machine EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 73: Displays

    The time is shown at the top left on each touch panel display, the currently set line output is displayed beneath the time. The recipe numbers of the line and the head machine are displayed at the top right. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 74: Buttons And Illustrations

    For the head machine, details about this chapter can be found in the separate user manual of the head machine. The buttons and illustrations on the start screen (S and S see table above) are TART described below. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 75: Illustration Of The Assemblies And Line Modules

    Illustration of the basic module (2) 'Proofer menu' Illustration of the roll-out station (3) 'Roll-out station menu' Illustration of the channel moulding station (4) 'Moulding station menu' Illustration of the reciprocating belt AB60.1 (5) 'Reciprocating belt menu’ Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 76: Proofer Menu

    'Service proofer menu' ERVICE button Display and select recipes ROGRAM button Start the line TART button Stop the line ACK button Acknowledge a fault message button to return to the start screen EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 77 PEED RPM Input of the desired rows between 4 and 10. Input of the number of occupied trays between 1 and 5. UMBER OF TRAYS button Start the line TART button Stop the line Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 78 In the sub-menu 'Proofer menu', you can change the operating mode of the proofer: Selection of 'Lower' or 'Upper'. Green dough is set when 'Lower' is NLET POSITION selected. The pieces of dough are guided into the proofer when 'Upper' is selected. EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 79 Service button This button is password protected. Note! Password-protected menus should only be accessed by experienced persons or after consultation with competent employees at Emil Kemper GmbH. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 80: Roll-Out Station Menu

    Roll-out station service ERVICE button Display and select recipes ROGRAM button Start the line TART button Stop the line ACK button Acknowledge a fault message button to return to the start screen EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 81 You can change the capacity values of the line by touching the respective input boxes in the 'Capacity menu'. Note! The 'Capacity menu' is also used in other menus. It is always identical (see section "6.17.4.1 'Proofer menu'"). Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 82 The top belt and the bottom belt run in opposite directions, the speed is PPOSITE adjustable. The direction and speed of the top and bottom belt are the same. ARALLEL EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 83 Input of the start time between 1 and 17 pulses after which the timing roller TART CHANGE returns to synchronous. Input of the synchronous runtime from a start time of between 3 and 12 UNTIME pulses. Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 84 ERVICE This button is password protected. Note! Password-protected menus should only be accessed by experienced persons or after consultation with competent employees at Emil Kemper GmbH. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 85: Cutting Station Menu

    Not assigned ERVICE Recipe number button Display and select recipes button Start the line TART button Stop the line ACK button Acknowledge a fault message button to return to the start screen Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 86 The 'Capacity menu' is also used in other menus. It is always identical (see section "Fehler! Verweisquelle konnte nicht gefunden werden. Fehler! Verweisquelle konnte nicht gefunden werden."). button ARAMETER The 'Cutting station' menu appears after pressing the P button: ARAMETER EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 87 An input between 100 and 200 milliseconds to compensate for the triangular knife's different running times. CLOCKWISE DRIVE An input between 100 and 200 milliseconds to compensate for the LOCKWISE DRIVE triangular knife's different running times. Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 88 Start the line TART button Stop the line button to save inputs. Password level 1 is required for saving. button to return to the 'Cutting station menu’ button to return to the start screen EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 89: Reciprocating Belt Menu

    'Reciprocating belt menu’ ELT POSITION button Service 'reciprocating belt' ERVICE Program button Display and select recipes button Start the line TART button Stop the line ACK button Acknowledge a fault message button to start screen Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 90 You can change the capacity values of the line by touching the respective input boxes in the 'Capacity menu'. Note! The 'Capacity menu' is also used in other menus. It is always identical (see section "6.17.4.1 'Proofer menu'"). EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 91 Input of a correction value. The calculated speed of the control unit for ORRECTION PLACEMENT the placement can be adjusted here if it is not correct. Input of ten step lengths for the realization of various placement TEP LENGTH images. Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 92 In the menu item 'Location', touch the drop-down menu to select the following three settings: Normal operation of the reciprocating belt. ABLE ACCEPTANCE Automatic mould transport with optionally available mould conveyor OULD TRANSPORT belt. Reciprocating belt transports the pieces of dough, no reciprocating ANUAL HAUL function. EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 93 (optional) ELT POSITION The following menu appears after pressing the optional B button: ELT POSITION 10:59:59 Line 000 00000 pcs/h Head machine 'Reciprocating belt menu' Release Belt position Stop Start Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 94 ERVICE This button is password-protected. Note! Password-protected menus should only be accessed by experienced persons or after consultation with competent employees at Emil Kemper GmbH. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 95: Recipe Button

    Description of the line 6.17.5 R button ECIPE The following display appears after pressing the button with the current recipe name: 11:27:35 Line 14000 pcs/h Head machine Enable recipe Stop Start Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 96 Display of the recipe name and input of a new recipe name button Stop the line Down button to open further recipe lists Back button to return to the last menu Back button to return to the start screen EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 97: Info Button

    The error source is marked red in the line fault image. button Start the line TART button Stop the line ACK button Acknowledge a fault message Line fault image on the right in running direction Back button to return to the start screen Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 98: Ack Button

    If the fault in the line module has been eliminated, press the A button on the start screen to acknowledge the fault and to set the control unit to normal operation. ACK button Acknowledge a fault message EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 99: Menu Button

    Display of service parameters (cleaning image, ISPLAY runtime, language, calibrating, time/date) button Display of status list TATUS LIST button Display of telephone numbers of the Kemper Service ELEPHONE LIST department button List of all previous faults RCHIVE Emil Kemper GmbH...

  • Page 100: Safety Devices And Guards

    MERGENCY STOP Hazard! The line is not de-energized after pressing the E button. MERGENCY STOP The line is still under power. See section "7.7 Behaviour after triggering safety devices". EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 101: Emergency Stop Button On The Operator Panel

    If an access door is opened while the line is running, the respective limit switch immediately stops the line. Hazard! Tripping of the limit switch does not de-energize the line. The line is still under power. See section "7.7 Behaviour after triggering safety devices". Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 102 Description of the line EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 103: Operation

    7.1 Switching the line on and off Switching on Turn the main switch on the switchbox to I / Switching off Turn the main switch on the switchbox to 0 / Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 104: Switching The Control Voltage On

    The operator panel of the steam generator system is located on the right in running direction. Press the button (2) on the operator panel (1) to switch the steam generator system on and off. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 105: Setting The Heating, Convection, Sterilization And Drying

    7.3.1.3 Setting a recipe at the basic module Note! The touch control contains recipes which have been set by Emil Kemper GmbH according to your wishes. This section describes all the necessary working steps to carry out changes to your recipes at the basic module.
  • Page 106 Stop Menu Start Info Machine  Touch the illustration of the basic module on the start screen. The 'Proofer menu' opens after touching the illustration of the basic module on the start screen: EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 107 'Proofer menu' to change the proofer settings. APACITY The 'Capacity menu' opens after pressing the C button: APACITY Note! The 'Capacity menu' can be opened from the menu of all the assemblies. It is always identical. Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 108 Otherwise components may be damaged!  Touch the input box R (2).  Enter the desired rows of the line.  Touch the input box N (3). UMBER OF CUPS EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 109 'Proofer menu'. 10:59:59 Line 000 00000 pcs/h Head machine Capacity Menu Parameters Proofer Service Recipe Stop Start  In the 'Proofer menu', press the P button to change the proofer settings. ARAMETER Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 110 Password level 7 is required for saving.  Press the button to open the 'Proofer menu' or press the button to open the start screen. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 111: Roll-Out Station

    7.3.2.1 Setting a recipe at the roll-out station Note! The touch control contains recipes which have been set by Emil Kemper GmbH according to your wishes. This section describes all the necessary working steps to carry out changes to your recipes at the roll-out station assembly.
  • Page 112 "7.3.1 Basic module").  In the 'Roll-out station menu', press the P button to change the settings of ARAMETER the roll-out station. The following menu appears after pressing the P button: ARAMETER EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 113 "Fehler! Verweisquelle konnte nicht gefunden werden. Fehler! Verweisquelle konnte nicht gefunden werden.". Note! Operation of the menu item 'Flour duster' is described in section "7.4.9 Setting the flour duster with flour break-up shaft". Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 114: Setting The Line Modules

    The illustration of the discharge belt includes the pressure roller line module. Turn the adjusting wheel (1) in the direction of the arrow (2) to increase the height of the pressure roller (3) (see arrow). EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 115: Setting The Discharge Belt 1

    Turn the adjusting wheel (1) in the direction of the arrow (2) to increase the height of the pressure roller (3) (see arrow). Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 116: Setting The Pressure Roller

    Turn the adjusting wheel (1) anti-clockwise(2) to lower the pressure roller, – clockwise (3) to raise the pressure roller. – EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 117: Setting The Roll-Out Roller

    7.4.5.1 Replacing the centering flap Pull the index pin (1) from the centering flap (3) in the direction of the arrow (3). Turn the index pin (1) 90 degrees in the direction of the arrow (4). Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 118: Setting A Recipe At The Centering Unit

    In the menu item 'Centering unit' , you can change the settings of the centering unit in the respective assembly. Note! After touching the input boxes, a keypad appears for entering numbers. Confirm your entry via the keypad EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 119 Enter the number of pulses (time span) during which the centering unit is to be raised.  Press the button to save your settings in the displayed recipe. Password level 7 is required for saving.  Press the button to open the start screen. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 120: Setting The Cutting Station

    Turn the adjusting wheels (1) in the direction of the arrow (2) to move the hold-down up. Turn the adjusting wheels (1) in the direction of the arrow (3) to move the hold-down down. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 121: Setting The Centering Unit

    Turn the arrester lever (1) in the direction of the arrow (2) to secure the centering unit (3). Press the red button (4) with your thumb to be able to use the ratchet function of the arrester lever ( if necessary. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 122: Setting The Timing Adjustment

    In the menu item 'Cutting station' , you can change the settings of the cutting station in the respective assembly. The illustration below shows an example of the menu for an assembly with the 'Cutting station' menu item: EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 123 Enter the number of pulses between 5 and 200 to adjust the centering unit to the timing. In this way you can coordinate the cutting and centering of the dough pieces.  Confirm your entry via the keypad. Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 124 Confirm your entry via the keypad.  Press the button to save your settings in the displayed recipe. Password level 7 is required for saving.  Press the button to open the start screen. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 125: Setting The Pre-Pressing Station

    Turn the adjusting wheel (1) in the direction of the arrow (2) to increase the pre-pressing depth. Turn the adjusting wheel (1) in the direction of the arrow (3) to decrease the pre-pressing depth. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 126: Replacing The Pre-Pressing Tool

    (4). Fitting Push the pre-pressing tool (3) into the holder in the direction of the arrow (4). Ensure that the arresting pin (1) engages in the holder. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 127: Setting A Recipe At The Pre-Pressing Station

    Confirm your entry via the keypad.  Press the button to save your settings in the displayed recipe. Password level 7 is required for saving.  Press the button to open the start screen. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 128: Setting The Conveyor Belt

    Confirm your entry via the keypad.  Press the button to save your settings in the displayed recipe. Password level 7 is required for saving.  Press the button to open the start screen. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 129: Setting The Flour Duster With Flour Break-Up Shaft

    (3) to extract the flour duster (1) from the holder. Fill the container with flour. Push the flour duster (1) back into the holder in the direction of the arrow (2). Turn the adjusting handle until the drive engages. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 130: Setting A Recipe At The Flour Duster With Break-Up Shaft

    The display toggles between 'Off'' (dusting off) and 'On' (dusting on) when touched. Touch the input box Q (1). Flour duster UANTITY Option Quantity 0000000 Start 0000000 Stop 0000000  Enter the dusting quantity in percent. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 131: Long-Moulding Belt

    The height of the top belt can be set separately for the left and right-hand side. Press the arrow button (1) to raise the top belt on the left-hand side. Press the arrow button (2) to lower the top belt on the left-hand side. Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 132 Under 'Top belt option' you can change the settings of the respective long-moulding belt in the assembly:  Touch the triangle (1) in the drop-down menu. The drop-down menu opens. You can choose between three settings (Off, Following and Opposite). EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 133 Enter the speed (rotary frequency).  Press the button to save your settings in the displayed recipe. Password level 7 is required for saving.  Press the button to open the start screen. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 134: Setting The Folding Mats

    Use the star-shaped handle (1) to loosen the clamp of the folding flaps. Use the adjusting lever (3) to set the folding flaps (2) to the desired position. Retighten the star-shaped handle (1). EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 135: Setting The Alignment And Pressure Roller (Timing Roller)

    The following illustration displays the menu excerpt of an assembly with the menu item 'Timing roller': Touch the triangle (1) in the drop-down menu Timing roller in the menu item 'Timing roller'. Start of following Runtime Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 136 Enter the runtime for following in pulses from the start time.  Press the button to save your settings in the displayed recipe. Password level 7 is required for saving.  Press the button to open the start screen. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 137: Setting The Reciprocating Belt

    7.4.13.2 Setting a recipe at the reciprocating belt Note! The touch control contains recipes which have been set by Emil Kemper GmbH according to your wishes. This section describes all the necessary working steps to carry out changes to your recipes at the line module reciprocating belt.
  • Page 138 Cut rolls Start Stop Note! The 'C ’ button is available in the menus of all the assemblies (see APACITY section "Fehler! Verweisquelle konnte nicht gefunden werden. Fehler! Verweisquelle konnte nicht gefunden werden."). EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 139 (2) and enter the distance in millimeters that the OFF LENGTH reciprocating belt pulls off.  Touch the input box S (3), and enter the size of the wooden board/baking IZE OF MOULD tray in millimetres (in transport direction). Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 140 'Reciprocating belt menu' appears: 10:59:59 Line 000 00000 pcs/h Head machine 'Reciprocating belt menu' Depositing Reciprocating belt speed Table removal Working position Basic position Control Mould transport Start Start Mould transport Start Stop EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 141 Password level 7 is required for saving.  Press the button to open the 'Reciprocating belt menu' or press the button to open the start screen. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 142: Reciprocating Belt Ab60.1

    Setting the reciprocating belt AB60.1 via the touch panel Note! The touch control contains recipes which have been set by Emil Kemper GmbH according to your wishes. This section describes all the necessary working steps to carry out changes to your recipes at the reciprocating belt.
  • Page 143 Note! The C button is available in the menus of all the assemblies. APACITY  In the 'Reciprocating belt menu', press the P button to change the settings ARAMETER of the reciprocating belt. Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 144 Enter the distance in millimetres that the reciprocating belt pulls off.  Touch the T input box (3). RAY SIZE A keypad appears for entering numbers.  Enter the wooden tray/baking tray size in millimetres (in the transport direction). EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 145 The respective step length is listed for each tray (wooden trays/baking trays) below the ] input box. TEP LENGTH  Enter a new step length in millimetres if you want to change the step length of the respective tray (wooden trays/baking trays). Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 146 Enter the reciprocating belt's speed of return to the basic position in hertz.  Under 'Drying' touch the B button (3). LOWER Touching causes the display to change to 'Off' (switch blower off) or 'On' (switch blower on). EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 147 Password level 7 is required for saving.  Touch the button to open previous menu.  Press the button to open the 'Reciprocating belt menu' or press the button to open the start screen. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 148: Selecting A Recipe Via The Touch Panel

    7.5 Selecting a recipe via the touch panel Note! The touch control contains recipes which have been set by Emil Kemper GmbH according to your wishes. This section describes all the required working steps to create the pieces of dough with one of your recipes.
  • Page 149 Start Stop Info Menu Machine The recipe number and name are entered in the R (1) button on the start ECIPE NUMBER screen. The line is ready for operation. See the following section. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 150: Starting/Stopping The Line

    The operator panel is mounted onto an assembly depending on the customer version (see section "5.3 Overview of the operator controls"). Starting: Press the S button (1). TART Stopping: Press the S button (2). EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 151: Behaviour After Triggering Safety Devices

    MERGENCY STOP  Press the A button on the touch screen.  Press the C button on the touch panel. ONTROL VOLTAGE  Press the S button on the touch panel. TART Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 152: Limit Switches

    After waiting 20 seconds, the following steps must be carried out to put the line back into operation:  Close the open access door.  Press the C button on the touch panel. ONTROL VOLTAGE  Press the S button on the touch panel. TART EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 153: Cleaning And Maintenance

    Maintenance and inspection work is only allowed to be done by experts observing all – safety precautions. Workshop equipment appropriate to the maintenance and inspection work is essential. – Maintenance and lubrication rules for additional devices are given in the – corresponding user manuals. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 154: Cleaning And Maintenance Intervals

    Clean cloth Remove residual dough and flour. Maintenance point Lubricant Comment Pneumatic Check the pneumatic equipment for leaks and equipment the correct pressure setting. Further explanations can be found in section "8.3.7 Centering unit". EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 155: Conveyor Belt

    Cleaning agent Comment Wire mesh belts Soft brush, clean Remove residual dough and flour. cloth Folding flaps Clean cloth Remove residual dough and flour. Further explanations can be found in section "8.2.1.7 Folding mats". Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 156: Alignment And Pressure Roller (Timing Roller)

    Check the cup chain tension. If necessary, retension the cup chain. Lubricate the cup chains if they cause running noise. Transfer point Check the transfer points Further explanations can be found in section "8.3.2 Basic module". EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 157: Discharge Belt 1

    Check the belt tension. If necessary, retension the belt. All chain drives OKS 371 Check the chain tension. If necessary, retension the chains. Lubricate the chains. Further explanations can be found in section "8.3.15 Reciprocating belt". Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 158: Reciprocating Belt Ab60.1

    Further explanations can be found in section "8.3.2 Basic module". 8.2.3.2 Discharge belt 1 Maintenance point Lubricant Comment Belt Check the belt for damage. If necessary, replace the belt. Further explanations can be found in section "8.3.4 Discharge belt 1". EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 159: Long-Moulding Belt

    If necessary, readjust the brake. Bearing of the Check the bearing. deflection carriages If necessary, replace the bearing. * Special equipment Further explanations can be found in section "8.3.16 Reciprocating belt AB60.1". Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 160: Every 700 Operating Hours Or Every Three Months

    (on the basis of ten hours of operation a day). Have the entire line inspected by Kemper Service every 1400 hours. 8.3 Cleaning and maintenance tasks Configuration of the assemblies and line modules in the line is displayed in chapter "5 Overview of the line ".

  • Page 161: Basic Module

    The extractable cleaning trays (1) are located beneath the basic module and the further line modules:  Use a vacuum cleaner and a clean cloth to clean residual dough and flour from the collecting trays (1). Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 162: Tensioning The Cup Chains

    These maintenance tasks should be carried out by a trained and qualified Kemper employee. If necessary, adjust the chain tensioner (1, 2) to tension the chain. Tension the chain equally on both sides of the line. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 163: Lubricating The Cup Chains

    8.3.2.3 Lubricating the cup chains  Carry out the preparations (see section "8.3.1 Preparations"). Lubricate the cup chain (1) on both sides of the line with the specified oil (see section "8.4.2 Greases"). Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 164: Roll-Out Station

    Carry out the preparations (see section "8.3.1 Preparations"). The extractable collecting trays (1) are located beneath the roll-out station:  Use a vacuum cleaner and a clean cloth to clean residual dough and flour from the collecting trays (1). EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 165: Discharge Belt 1

    Carry out the preparations (see section "8.3.1 Preparations"). Check the belt tension. Turn the hexagon nut (1) in the direction of the arrow (2) to tension the belt. Tension the belt equally on both sides. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 166: Cleaning The Chain Wheels

    Configuration of the line module Pressure roller in the line is displayed in section "5 Overview of the line". 8.3.5.1 Cleaning the pressure roller  Carry out the preparations (see section "8.3.1 Preparations"). Use a clean cloth to clean the pressure roller (1). EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 167: Roll-Out Roller

    Carry out the preparations (see section "8.3.1 Preparations"). Use a clean cloth to clean the roll-out roller (1). 8.3.6.2 Cleaning the scraper  Carry out the preparations (see section "8.3.1 Preparations"). Use a clean cloth to clean the scraper (1). Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 168: Centering Unit

    Turn the index pin (1) 90 degrees in the direction of the arrow (4). Pull the centering flap (1) off the holder by the handle (2) in the direction of the arrow (3). EVOLUTION LINE roll machine Emil Kemper GmbH...
  • Page 169 Fit the cleaned centering flap (1) in the holder in the direction of the arrow (2), ensuring that the slots in the centering flap engage in the holder. Ensure that the index pin (3) engages in the centering flap. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 170: Checking The Pneumatic Equipment

    Check the pressure setting (5 bar) at the compressed air maintenance unit (1). Inspect all the pneumatic hoses and connection points for leaks. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 171: Cutting Station

    Pay attention to the triangular knife during maintenance work. There is the risk of hand injuries. Remove any dough deposits from the triangular knife (1) and knife guides (2). Lubricate the knife guides (2) with the specified oil (see section "8.4.2 Greases"). Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 172: Inspecting And Replacing The Triangular Knife

    (2).  Fit the triangular knife in reverse order. Note! Check the cutting position after replacing the triangular knife. Adjust the cutting position if applicable. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 173: Checking The Pneumatic Equipment

    Cleaning and maintenance 8.3.8.3 Checking the pneumatic equipment  Carry out the preparations (see section "8.3.1 Preparations"). Check the pressure setting (5 bar). Inspect all the pneumatic hoses and connection points for leaks. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 174: Belt Stamp

    (2). Pull the stamping tool (3) out of the holder in the direction of the arrow (4). Clean the knives (1) and guides (2) of the stamping tool (3) with a clean cloth. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 175: Conveyor Belt

    "5 Overview of the line ". 8.3.10.1 Cleaning the conveyor belt  Carry out the preparations (see section "8.3.1 Preparations"). Use a plastic scraper and a clean cloth to clean the belt (1). Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 176: Tensioning The Conveyor Belt

    Pull the adjusting handle (2) in the direction of the arrow (3) to extract the flour duster (1) from the holder. Empty the flour duster (1). Use a brush to clean any residual flour from the flour duster (1). EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 177: Cleaning The Flour Cloth

    Open the quick fixtures (1) to (3). Remove the quick fixtures from the flour duster.  Guide the flour cloth under the flour duster. Remove the hooks (4) to (6) from the flour duster. Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 178  Guide the flour cloth under the flour duster. Open the quick fixtures (4) to (6) if applicable. Fit the quick fixtures into the flour duster. Close the quick fixtures (4) to (6). EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 179: Long-Moulding Belt

    Carry out the preparations (see section "8.3.1 Preparations"). Check the belt tension. Turn the hexagon nut (1) in the direction of the arrow (2) to tension the belt. Tension the belt equally on both sides. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 180: Folding Mats

    Use the handles (see arrows) to remove the folding mats (1) from the holder. Use a soft brush to remove residual dough and flour from the wire mesh belts (1).  Reinsert the folding mats in the holder. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 181: Cleaning The Folding Flaps

    Use the handles (see arrows) to remove the folding mats (1) from the holder. Use a clean cloth to remove residual dough and flour from the folding flaps (1).  Reinsert the folding mats in the holder. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 182: Alignment And Pressure Roller

    Configuration of the line module Reciprocating belt in the line is displayed in section "5 Overview of the line". 8.3.15.1 Cleaning the belt  Carry out the preparations (see section "8.3.1 Preparations"). Use a plastic scraper and a clean cloth to clean the belt (1). EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 183: Tensioning And Lubricating The Drive Chain Of The Conveyor Belt Stroke

    Check the correct chain tension (1). If necessary, adjust the hexagon nut (2) at the chain tensioner to tension the chain (1). Lubricate the chain with the specified oil (see section "8.4.2 Greases").  Reinsert the panel. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 184: Tensioning And Lubricating The Drive Chain Conveyor Belt Drive

    Check the correct chain tension (1). If necessary, adjust the hexagon nut (2) at the chain tensioner to tension the chain (1). Lubricate the chain with the specified oil (see section "8.4.2 Greases").  Reinsert the panel. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 185: Tensioning The Conveyor Belt

    Check the correct tension of the conveyor belt (1). If necessary, adjust the hexagon nut (2) at the belt tensioner to tension the conveyor belt (1). Tension the conveyor belt equally on both sides.  Reinsert the panel. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 186: Tensioning And Lubricating The Conveyor Belt Chains

    If necessary, adjust the hexagon nut (2) at the chain tensioner to tension the chain (1). Tension the chains equally on both sides.  Lubricate the chains with the specified oil (see section "8.4.2 Greases").  Reinsert the panel. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 187: Reciprocating Belt Ab60.1

    Cleaning and maintenance 8.3.16 Reciprocating belt AB60.1 8.3.16.1 Cleaning the belt  Carry out the preparations (see section "8.3.1 Preparations"). Use a plastic scraper and a clean cloth to clean the belt (1). Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 188: Tensioning The Drive Chain Of The Conveyor Belt Pull-Off

    Check the correct chain tension (1). If necessary, adjust the hexagon nut (2) at the chain tensioner to tension the chain (1). Lubricate the chain with the specified oil.  Reinsert the panel. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 189: Tensioning The Drive Chain Of The Conveyor Belt Drive

    Check the correct chain tension (1). If necessary, adjust the hexagon nut (2) at the chain tensioner to tension the chain (1). Lubricate the chain with the specified oil.  Reinsert the panel. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 190: Tensioning The Conveyor Belt

    Check the correct tension of the conveyor belt (1). If necessary, adjust the hexagon nut (2) at the belt tensioner to tension the conveyor belt (1). Tension the conveyor belt equally on both sides.  Reinsert the panel. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 191: Tensioning The Conveyor Belt Chains

    If necessary, adjust the hexagon nut (2) at the chain tensioner to tension the chain (1). Tension the chains equally on both sides. Lubricate the chains with the specified oil.  Reinsert the panel. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 192: Checking The Pneumatic Equipment

    Carry out the preparations (see section "8.3.1 Preparations"). Remove the panel (1) by unscrewing the fastening screw. Check the pressure setting (5 bar). Check the pneumatic hoses and the connection points for leaks.  Reinsert the panel. EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 193: Operating Materials, Lubricants And Cleaning Agents

    The information and maintenance intervals given in section "8.2 Cleaning and maintenance intervals" must be followed in all cases. This also applies to the use of lubricants specified by Emil Kemper GmbH for the respective application cases. Emil Kemper GmbH...

  • Page 194: Greases

    Cleaning and maintenance If lubricants of another quality are used or if the specified lubrication intervals are not observed, no liability will be accepted by Emil Kemper GmbH in the event of damage. 8.4.2 Greases Designation OKS 371 Manufacturer: OKS Spezialschmierstoffe GmbH D-80993 München...

  • Page 195: Stocking Spare Parts / Customer Service

    It is not normally necessary to keep spare parts for the line but, if needed, this can be arranged with our customer service. 8.5.2 Accessories The line's scope of delivery does not contain accessories. 8.5.3 Customer Service Here is how to contact the Customer Service department at Emil Kemper GmbH: Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 196: Maintenance Contracts

    Cleaning and maintenance 8.6 Maintenance contracts Kemper is pleased to assist you with maintenance and servicing of the line. For this purpose we offer maintenance contracts which the plant operator can negotiate and sign with Kemper according to different operating hours.

  • Page 197: Faults

    We strongly recommend the installation of a lockable local switch. Such a local switch prevents the line from being switched on unexpectedly during cleaning, fault or repair work and allows the line to be disconnected from the mains if necessary. Emil Kemper GmbH EVOLUTION LINE roll machine...

  • Page 198: Start-Up After A Fault

    If the fault was caused by a safety device triggering, eliminate the fault and press the A button on the start screen of the touch panel (see section "6.17.7 A "). CK BUTTON EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 199: Troubleshooting

    Retension the conveyor belts. If necessary, replace the conveyor belts. defective The flour dusters are No flour in the Replenish flour or inspect the motors and not delivering flour. dusters or motors motor protection circuit breakers. defective Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 200 Faults EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 201: Decommissioning, Dismantling And Disposal

     Dispose of the line in an environmentally friendly manner, separating the various materials. Note! Obey national regulations when disposing of the line. Electronic components may be subject to special waste disposal regulations. Emil Kemper GmbH EVOLUTION LINE roll machine...
  • Page 202 Decommissioning, dismantling and disposal EVOLUTION LINE roll machine Emil Kemper GmbH...

  • Page 203: Appendix

    Note! Please refer to the separate line documentation provided by Emil Kemper GmbH to see more information about this section. 11.2 Compliance with laws, standards and directives The line complies with the respective version of the following directives and standards: Machinery Directive 2006/42/EC, Appendix I –...
  • Page 204 Appendix EVOLUTION LINE roll machine Emil Kemper GmbH...

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