Kemper EVOLUTION LINE Modular Roll Manuals

Manuals and User Guides for Kemper EVOLUTION LINE Modular Roll. We have 1 Kemper EVOLUTION LINE Modular Roll manual available for free PDF download: Operating Manual

Kemper EVOLUTION LINE Operating Manual

Kemper EVOLUTION LINE Operating Manual (204 pages)

Roll machine

Brand: Kemper | Category: Industrial Equipment | Size: 9 MB

Table of Contents

Table of Contents
3
1 Introduction

9
- Notational Conventions
  9
- Symbols Used on the Line
  10
- Safety Information
  10
  - General Safety Information
    11
  - Personal Protective Equipment
    11
  - Safety Devices and Guards
    11
  - Electric Power Hazards
    12
  - Pneumatic Power Hazards
    12
  - Flour Dust and Sugar Hazards
    13
  - Information for Emergencies
    13
  - Training Level of Personnel
    13
- Residual Risks
  14
- Intended Use
  14
- Structural Alterations to the Line
  15
- Cleaning and Waste Disposal
  15
- Obligations of the Plant Operator
  15
- Obligations of Personnel
  16
- Warranty and Liability
  16
2 Transport and Storage

17
- Inspection by the Recipient on Handover
  17
- Packaging
  17
- Transport Information
  18
- Temporary Storage
  19
3 Installation

21
- Erecting the Line
  21
- Choice of Installation Site
  22
  - Necessary Operating and Maintenance Space
    22
  - Floor Requirements
    23
- Erecting the Line
  23
- Electrical Characteristics of the Supply Network
  23
  - Preparations
    24
  - Rating Plate
    25
    
    Line
    25
    
    Roll-Out Station
    26
    
    Reciprocating Belt
    27
    
    Reciprocating Belt AB60.1
    28
4 Commissioning

29
5 Overview of the Line

31
6 Description of the Line

63
- Basic Module
  63
- Discharge Belt 1
  64
- Pressure Roller
  64
- Roll-Out Roller
  64
- Centring Unit
  64
- Cutting Station
  65
- Pre-Pressing Station
  65
- Conveyor Belt
  65
- Flour Duster with Flour Break-Up Shaft
  65
- Long-Moulding Belt
  66
- Folding Mats
  66
- Alignment and Pressure Roller (Timing Roller)
  66
- Reciprocating Belt
  67
- Reciprocating Belt AB60.1
  67
- Electrical Equipment
  67
- Switchbox
  68
- Touch Panel
  69
  - Password Levels
    70
  - Structure of the Main and Sub-Menus
    71
  - Start Screen
    72
    
    Displays
    73
    
    Buttons and Illustrations
    74
  - Illustration of the Assemblies and Line Modules
    75
    
    Proofer Menu
    76
    
    Roll-Out Station Menu
    80
    
    Cutting Station Menu
    85
    
    Reciprocating Belt Menu
    89
  - RECIPE Button
    95
  - INFO Button
    97
  - Ack Button
    98
  - MENU Button
    99
- Safety Devices and Guards
  100
  - Emergency Stop
    100
  - EMERGENCY STOP Button on the Operator Panel
    101
  - Limit Switches
    101
7 Operation

103
- Switching the Line on and off
  103
- Switching the Control Voltage on
  104
- Setting Assemblies
  104
  - Basic Module
    104
    
    Switching on the Steam Generator System
    104
    
    Setting the Heating, Convection, Sterilization and Drying
    105
    
    Setting a Recipe at the Basic Module
    105
  - Roll-Out Station
    111
    
    Setting a Recipe at the Roll-Out Station
    111
- Setting the Line Modules
  114
- Selecting a Recipe Via the Touch Panel
  148
- Starting/Stopping the Line
  150
  - Touch Panel
    150
  - Operator Panel
    150
- Behaviour after Triggering Safety Devices
  151
  - EMERGENCY STOP Button
    151
  - Limit Switches
    152
8 Cleaning and Maintenance

153
- Safety Information for Cleaning and Maintenance
  153
- Cleaning and Maintenance Intervals
  154
  - Every 10 Operating Hours or Daily
    154
    
    Basic Module
    154
    
    Roll-Out Station
    154
    
    Centring Unit
    154
    
    Conveyor Belt
    155
    
    Flour Duster with Flour Break-Up Shaft
    155
    
    Long-Moulding Belt
    155
    
    Folding Mats
    155
    
    Alignment and Pressure Roller (Timing Roller)
    156
    
    Reciprocating Belt
    156
    
    Reciprocating Belt AB60.1
    156
  - Every 50 Operating Hours or Weekly
    156
    
    Basic Module
    156
    
    Discharge Belt 1
    157
    
    Conveyor Belt
    157
    
    Reciprocating Belt
    157
    
    Reciprocating Belt AB60.1
    158
  - Every 200 Operating Hours or Monthly
    158
    
    Basic Module
    158
    
    Discharge Belt 1
    158
    
    Long-Moulding Belt
    159
    
    Reciprocating Belt
    159
    
    Reciprocating Belt AB60.1
    159
  - Every 700 Operating Hours or Every Three Months
    160
  - Inspection Every 1400 Operating Hours or Every Half-Year
    160
- Cleaning and Maintenance Tasks
  160
  - Preparations
    160
  - Basic Module
    161
    
    Cleaning the Collecting Trays
    161
    
    Tensioning the Cup Chains
    162
    
    Lubricating the Cup Chains
    163
  - Roll-Out Station
    164
    
    Cleaning Collecting Trays
    164
  - Discharge Belt 1
    165
    
    Cleaning the Belt
    165
    
    Tensioning the Belt
    165
    
    Cleaning the Chain Wheels
    166
  - Pressure Roller
    166
    
    Cleaning the Pressure Roller
    166
  - Roll-Out Roller
    167
    
    Cleaning the Roll-Out Roller
    167
    
    Cleaning the Scraper
    167
  - Centering Unit
    168
    
    Cleaning the Centering Flap
    168
    
    Checking the Pneumatic Equipment
    170
  - Cutting Station
    171
    
    Lubricating the Triangular Knife and Knife Guides
    171
    
    Inspecting and Replacing the Triangular Knife
    172
    
    Checking the Pneumatic Equipment
    173
  - Belt Stamp
    174
    
    Cleaning the Belt Stamp
    174
  - Conveyor Belt
    175
    
    Cleaning the Conveyor Belt
    175
    
    Tensioning the Conveyor Belt
    176
  - Flour Duster with Flour Break-Up Shaft
    176
    
    Cleaning the Flour Container
    176
    
    Cleaning the Flour Cloth
    177
  - Long-Moulding Belt
    179
    
    Cleaning the Top Belt
    179
    
    Tensioning the Top Belt
    179
  - Folding Mats
    180
    
    Cleaning the Wire Mesh Belts
    180
    
    Cleaning the Folding Flaps
    181
  - Alignment and Pressure Roller
    182
    
    Cleaning the Alignment and Pressure Roller
    182
  - Reciprocating Belt
    182
    
    Cleaning the Belt
    182
    
    Tensioning and Lubricating the Drive Chain of the Conveyor Belt Stroke
    183
    
    Tensioning and Lubricating the Drive Chain Conveyor Belt Drive
    184
    
    Tensioning the Conveyor Belt
    185
    
    Tensioning and Lubricating the Conveyor Belt Chains
    186
  - Reciprocating Belt AB60.1
    187
    
    Cleaning the Belt
    187
    
    Tensioning the Drive Chain of the Conveyor Belt Pull-Off
    188
    
    Tensioning the Drive Chain of the Conveyor Belt Drive
    189
    
    Tensioning the Conveyor Belt
    190
    
    Tensioning the Conveyor Belt Chains
    191
    
    Checking the Pneumatic Equipment
    192
- Operating Materials, Lubricants and Cleaning Agents
  193
  - Lubricant Recommendations
    193
  - Greases
    194
  - Storage of Lubricants
    194
- Stocking Spare Parts / Customer Service
  195
  - Stocking Spare Parts
    195
  - Accessories
    195
  - Customer Service
    195
- Maintenance Contracts
  196
9 Faults

197
- Behaviour in Case of Faults
  197
- Safety Shutdown
  197
- Start-Up after a Fault
  198
- Troubleshooting
  199
10 Decommissioning, Dismantling and Disposal

201
- Decommissioning the Line
  201
- Dismantling the Line
  201
- Disposing of the Line
  201
11 Appendix

203
- Technical Data
  203
- Compliance with Laws, Standards and Directives
  203

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