DURKOPP ADLER 650-10 Operating Instructions Manual
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DURKOPP ADLER 650-10 Operating Instructions Manual

DURKOPP ADLER 650-10 Operating Instructions Manual

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  • Page 1 650-10 Operating Instructions...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG. Copyright © Dürkopp Adler AG 2016...

  • Page 3: Table Of Contents

    Sewing process ................... 48 5.4.2 Cancel sewing program............... 49 Easy mode ..................50 5.5.1 Creating a program by keyboard input ..........52 5.5.2 Creating a program by sewing the seam..........53 Edit mode .................... 54 Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 4 Pre-assembling the tabletop.............. 119 Attaching the tabletop and pedals to the stand ......... 120 Completing the tabletop ..............122 Setting the working height ..............123 Inserting the machine head ............... 125 Electrical connection ................. 126 Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 5 Decommissioning ................133 Disposal ................... 135 Troubleshooting ................137 11.1 Customer Service ................137 11.2 Messages of the software ..............138 Errors in sewing process ..............155 11.3 Technical data ................. 159 Appendix ..................161 Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 6 Table of Contents Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 7: About These Instructions

    About these instructions About these instructions These instructions for the 650-10 have been prepared with utmost care. They contain information and notes intended to ensure long- term and reliable operation. Should you notice any discrepancies or if you have improvement requests, then we would be glad to receive your feedback through Customer Service (...
  • Page 8 Special attention must be paid to this point when performing a step. Information Additional information, e.g. on alternative operating options. Order Specifies the work to be performed before or after a setting. References  Reference to another section in these instructions. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 9: Other Documents

    Leave machines, equipment and packaging material in the con- dition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 10 About these instructions Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 11: Safety

    Obligations Observe the country-specific safety and accident prevention reg- of the operator ulations and the legal regulations concerning industrial safety and the protection of the environment. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 12: Signal Words And Symbols Used In Warnings

    Signal words and symbols used in warnings Warnings in the text are distinguished by color bars. The color scheme based on the severity of the danger. Signal words indicate the severity of the danger. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 13 If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result Symbols The following symbols indicate the type of danger to personnel: Symbol Type of danger General Electric shock Puncture Crushing Environmental damage Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 14 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 15 CAUTION Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in environmental damage if ignored. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 16 Safety Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 17: Machine Description

    Machine description Machine description The 650-10 is a special sewing machine for programmed or ma- nual sewing in of sleeves in ladies' and men’s outerwear. Components of the machine Fig. 1: Components of the machine ⑩ ⑨ ① ⑧ ②...

  • Page 18: Declaration Of Conformity

    Proper use The 650-10 is intended for sewing light to moderately heavy material. Light to moderately heavy material requires a needle strength of 70-100 Nm.
  • Page 19 Machine description NOTICE Non-observance will lead to property damage! Improper use can result in damage to the machine. Observe all instructions provided. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 20 Machine description Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 21: Operation

    Switching on and off the machine The machine is switched on and off by pressing the main switch (1) on the controller. Fig. 2: Switching on and off the machine ① (1) - Main switch Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 22 This is how you switch off the machine: Press the main switch (1) up to position 0.  The control panel shuts down. When the POWER LED goes out, the machine and the controller are disconnected from the power supply. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 23: Changing The Needle

    Insert the new needle into the hole in the needle bar (1) until it reaches the end stop. Important The groove (4) must face towards the hook tip (3). Tighten the screw (2). Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 24 An incorrect hook distance can cause the following disturbances: • Changing to a thinner needle: • Missing stitches • Thread damage • Changing to a thicker needle: • Damage to the hook tip • Damage to the needle Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 25: Threading The Needle Thread

    Plug the thread reels on to the thread reel holders and feed the needle and hook threads through the unwinding bracket. Important The unwinding bracket must be horizontal and be positioned above the thread reels. Thread the needle thread as shown above. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 26 Threads with high elasticity Fig. 5: Threading the needle thread: Threads with high elasticity To thread the needle thread when using threads with high elasti- city: Thread the needle thread as shwon above. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 27: Winding The Hook Thread

    Start sewing ( p. 35). The bobbin winder stops automatically when the configured bobbin filling length has been reached ( Service Instructions). Pull off the bobbin, clamp the thread under the cutter (3) and tear it off. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 28: Replacing The Hook Thread Bobbin

    ⑦ ③ ⑥ ④ ⑤ (1) - Bobbin housing flap (5) - Tension spring (2) - Hook cover (6) - Hole (3) - Bobbin (7) - Bobbin housing upper section (4) - Slot Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 29: Thread Tension

    The main tension (1) should be set as low as possible. The thread interlacing should be exactly in the middle of the material being sewn. With thin sewn material, excessive thread tension can lead to undesired gathering and thread breakages. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 30: Setting The Needle Thread Tension

    You set the needle thread tension as follows: Set the main tensioner (4) via the control panel so that an even stitch pattern is achieved. When the thread is cut, the main tensioner (4) is opened auto- matically. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 31: Setting Hook Thread Tension

    When the bobbin case contains a full bobbin it must sink slowly under its own weight. Fig. 10: Setting the hook thread tension (1) The braking spring prevents the bobbin running on when the thread has been cut. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 32 Remove the hook thread in the direction of sewing at an angle of 45°.  About half the tension value should be evident. Then tighten the adjusting screw (3) up to the recommended tension value. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 33: Setting The Needle Thread Regulator

    (3) - Thread tensioning spring (2) - Needle thread regulator To set the needle thread regulator: Loosen the screw (1). Change the setting of the needle thread regulator (2). Tighten the screw (1). Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 34: Lifting The Sewing Feet

    ① ② ③ (1) - Presser feet (3) - Pedal (2) - Additional pedal (optional) Lift the sewing feet as follows: Press the Pedal (3) halfway back.  The sewing feet are lifted. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 35 The value for fullness or curve support is selected. Use the additional pedal as follows: Depress the additional pedal: • Press the pedal forwards = increase value. • Press the pedal backwards = reduce value Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 36: Knee Lever

    Automatic mode and in Edit mode. Fig. 14: Knee lever ① (1) - Knee lever Use the knee lever as follows: Operate the knee lever (1).  The next step is called up. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 37: 4.10 Sewing

    Pedal. sing the pedal) Intermediate • Press the Pedal halfway back. The sewing feet are raised. raising • Correct the sewing material. • Release the Pedal. The sewing feet are lowered. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 38 The threads are cut (if activated). material The machine stops in the 2 position. The needle is up. The sewing feet are raised. • Remove the sewing material. • Release the Pedal. The sewing feet are lowered. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 39: Service Settings Via Software (Op3000)

    Service settings via software (OP3000) Service settings via software (OP3000) Basic operation All settings for the 650-10 are performed using the OP3000 control panel. If your machine is controlled by a different control panel, continue on  p. 65. Fig. 15: OP3000 ①...
  • Page 40 (if the field for the parameters is activated) • Select the parameter shown on the display Display and selection The display shows menu items and value fields that you can select. Activated entry The relevant activated entry is highlighted. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 41 Confirm with OK When pressing OK, you apply the activated entry. When pressing OK in a menu list, you open the selected menu item Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 42: Controller Operating Modes

    (Edit mode), deleted, copied and mirrored (right or left slee- ve). • Service mode ( p. 62) Service mode contains functions for use during service work. Service mode is passcode-protected to avoid accidentally changing the machine settings. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 43: Manual Mode

    • Use the numeric keys 0 – 16 to select the desired fullness • Use the plus/minus key to select upper or lower fullness • Use the additional pedal to select the fullness, if fitted Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 44: Quick Access Function (Softkey Menu)

    Here you have quick access to functions during the sewing pro- cess and can also assign a function to the upper softkey. To open the softkey menu: Press the lower softkey  The following appears on the display: Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 45 Winder mode on or off • Press key 6 • Press the Pedal forwards The hook thread is wound on • Press the Pedal halfway back Winder mode is ended Exit menu using ESC. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 46: Menu For Other Settings

    Value range: 1 (= on) or 0 (= off) End Tack (bartack at seam end) Value range: 1 (= on) or 0 (= off) Thread Trim (thread cutter) Value range: 1 (= on) or 0 (= off) Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 47: Sewing Process

    Use   to select the program number 001 or another one (if available).  The controller switches to Automatic mode and the following information appears on the display: Fig. 19: Automatic mode Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 48 The stitch length can be altered before starting sewing. The altered value applies throughout the entire sewing program.   • Use to select the parameter   • Use to adjust the stitch length Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 49 Before you can start the sewing process, you need to switch to the 1 step. Proceed as follows to switch to the 1 step: Sew, press the knee lever or press the OK key.  The program switches to the 1 step. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 50: Sewing Process

    The program bar shows half the current step in bold. Fig. 21: Sewing process (2), current step Completed steps are shown fully in bold. Fig. 22: Sewing process (3), completed step Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 51: Cancel Sewing Program

    (does NOT apply to the last step) Lower softkey Softkey menu ( p. 41) 5.4.2 Cancel sewing program Press the Pedal fully back.  The thread is cut. Press the ESC key.  The sewing program is canceled. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 52: Easy Mode

    Press the key.  The softkey menu appears on the display: Fig. 24: Easy mode (2) Press key 5. Press OK to load the program number. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 53 • Use the numeric keys 0 – 16 to select the desired fullness. • Use the plus/minus key to select upper or lower fullness. • Use the additional pedal to select the fullness, if fitted Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 54: Creating A Program By Keyboard Input

    Set all the parameters for each step. Operate the knee lever.  The controller switches to the next step. Once all steps are complete: Press the S key.  The sewing program is saved. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 55: Creating A Program By Sewing The Seam

    Operate the knee lever.  The controller switches to the next step. Once all steps are complete: Press the S key.  The sewing program is saved. The following appears on the display: Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 56: Edit Mode

     The controller switches to Edit mode. The sewing program previously selected can now be edited. The display shows the following information, the P in the program number field flashes: Fig. 29: Edit the sewing program Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 57 Auto Forward (automatic step progression) Alternate (sewing foot stroke height) Foot Press (sewing foot pressure) Exit the submenu using ESC or . You can exit Edit mode with a press of the ESC key. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 58 Meaning Thr. Tens. (thread tension) Stitchlen. (stitch length) Foot Press. (sewing foot pressure) Fulln. Corr. (fullness correction) Start Tack (bartack at seam beginning) End Tack (bartack at seam end) Thread Trim (thread cutter) Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 59: Creating A New Sewing Program

    0 – 9 and then press the OK key.  The program number is loaded. The display shows the following information, the P in the program number field flashes: Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 60 Once the creation of the program is complete and the S key has been pressed or after the thread cutoff has been entered, the following selection window appears: Fig. 34: Creating a new sewing program (5) Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 61: Copying The Sewing Program

    Fig. 35: Copying the sewing program (1) Press the key.  The display shows the next available program number: Fig. 36: Copying the sewing program (2) Press OK to load the program number. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 62: Deleting The Sewing Program

    Press the key.  The softkey menu appears on the display: Fig. 38: Deleting the sewing program Press the key. Press the ESC key.  The controller switches to Edit mode to Automatic mode. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 63: Mirroring The Sewing Program

    • On the left, the control panel firmware • On the right, the controller software version Fig. 40: Displaying the software version  The machine performs a reference run: The display shows the sewing program last used, or Manual mode. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 64: Service Mode

    Insert the USB key (2) in the USB port (3) at the control (1). Switch on the machine.  The update starts. The LEDs (4) light up.  The update is finished when only the POWER LED glows. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 65  The update starts. The LEDs (4) light up.  The update is finished when only the POWER LED glows. Important Calibrate the electronic thread tension ( Service Instruc- tions).  The machine is ready to sew. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 66 Service settings via software (OP3000) Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 67: Settings Via Software (Op7000)

    Settings via software (OP7000) Settings via software (OP7000) Control panel OP7000 All settings for the 650-10 are performed using the OP7000 control panel. If your machine is controlled by a different control panel, continue on  p. 37. Fig. 42: Control panel OP7000 The activation of the sewing motor and the stepper motors is performed by the DAC comfort.

  • Page 68: Entering Numeric Values

    • Header, consisting of: • Symbol of the selected parameter • Name of the parameter • Value range of the parameter • Symbol for exiting the user interface • Input line for the value • Keypad Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 69 Changing the value incrementally up or down Delete the input value Exit the user interface without inputting or saving any values Save the value that was input and exist the user interface Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 70: Entering Text

    • Symbol for exiting the user interface • Input line for the text • Keypad Meaning of the buttons Symbol/button Meaning Input of numbers in the text Input of text Input of a hyphen Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 71 Exit the user interface without inputting or saving any text Input of a space Switching between upper case/lower case Delete letters or digits from the input line Save the value that was input and exist the user interface Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 72: Controller Operating Modes

    (PROGRAMMING), edited, deleted, copied and mirrored (EDIT) and also optimized (LENGTH CORRECTION). • SERVICE ( p. 103) Service mode contains functions for use during service work. Service mode is passcode-protected to avoid accidentally changing the machine settings. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 73: Manual Mode Man

    The symbols for all the parameters that can be set in MAN ope- rating mode are displayed here. The gray fields above the para- meter symbols show the respective current values. Right pane (4) Another user interface or another operating mode can be selected here. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 74: Parameters That Can Be Set

    To set a parameter: Tap the desired button.  The user interface for setting the desired parameter is displayed. For some parameters the setting is more than just a numerical value. These parameters are described below. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 75  The type of fullness selected is displayed in an activated control field within the symbol. If a higher or lower degree of fullness is required, use the arrow keys to display more buttons. Input the fullness using the buttons 0 to 16. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 76 Input the curve support using the buttons 0 to 6. MAN mode Other program parameters A tap on the Other program parameters button will bring up an overview of all available parameters. Fig. 46: Other program parameters Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 77: Sewing Process

     The length in mm sewn in the seam is displayed. When the thread is cut, the display is reset. This is how you sew with fullness: Change the desired fullness ( p. 72). Push the pedal forwards and sew. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 78: Automatic Mode Auto

    (2) - Left pane (4) - Right pane Header (1) The AUTO operating mode is displayed. The buttons + F% and - F% offer quick access for setting the fullness values in %. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 79: Parameters That Can Be Set

    Select the right or left piece to be sewn Set the sewing material size,  p. 80 Other program parameters in manula mode AUTO,  p. 83 Temporarily setting the fullness value until the next sewing step,  p. 81 Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 80 Tap the desired button.  The user interface for setting the desired parameter is displayed. For some parameters the setting is more than just a numerical value. These more complex parameters are described in detail below. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 81 You can tap the Abort button to cancel the selection of the pro- gram.  If necessary the selected sewing program is discarded, and the user interface for AUTO operating mode is displayed. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 82 • The sizes highlighted in red represent the reference sizes for the graduation logic. To set the sewing material size: Tap the desired sewing material size.  The user interface for AUTO operating mode is displayed. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 83 • Upper (upper transport) • Lower (lower transport) The fullness selected is displayed in an activated control field. Display of further buttons for inputting the fullness. The buttons 0 to 16 are available for input. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 84 - F% or the fullness correction parameter. Fig. 51: Correcting the fullness value To correct the fullness value: Input the correction value for the fullness in percent. Information for inputting numeric values:  p. 66. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 85 A tap on the Other program parameters button will bring up an overview of all available parameters. Fig. 52: Other program parameters Parameters Meaning Foot Pressure Sewing foot pressure Value range: 1 – 10 Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 86: Sewing Process

    Correcting the fullness before or during the seam Press Pedal to position 0. Change the fullness correction using the buttons + F% or - F%. Push the pedal forwards and sew.  The changed fullness value is applied and displayed. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 87: Programming Mode (Edit)

    Programming mode (EDIT) Fig. 54: Programming mode (EDIT) ① ② ④ ③ (1) - Header (3) - Middle pane (2) - Left pane (4) - Right pane Header (1) The EDIT operating mode is displayed. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 88: Parameters That Can Be Set

    Select the right or left piece to be sewn Set the sewing material size,  p. 88 Other program parameters in operating mode EDIT,  p. 90 Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 89 Tap the desired button.  The user interface for setting the desired parameter is displayed. For some parameters the setting is more than just a numerical value. These more complex parameters are described in detail below. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 90 (>>). • The sizes highlighted in red represent the reference sizes for the graduation logic. To set the sewing material size: Tap the desired sewing material size.  User interface EDIT is displayed. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 91 • Upper (upper transport) • Lower (lower transport) The fullness selected is displayed in an activated control field. Display of further buttons for inputting the fullness. The buttons 0 to 16 are available for input. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 92 Input the fullness using the buttons 0 to 16. EDIT mode Other program parameters A tap on the Other program parameters button will bring up an overview of all parameters available in EDIT operating mode. Fig. 57: Other program parameters Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 93 Value range: 1 (= on) or 0 (= off) EDIT mode Other sewing step parameters A tap on the Other sewing step parameters button will bring up an overview of all available parameters. Fig. 58: Other sewing step parameters Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 94: Creating A New Sewing Program (Programming)

    Tap the P button.  The PROGRAMMING user interface is displayed. Pressing the P button displays the number of the next free program slot. Fig. 59: Creating a new seam program (PROGRAMMING) (1) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 95  The second sewing step is displayed with its number in the left pane. Fig. 60: Creating a new seam program (PROGRAMMING) (2) Repeat sewing step 2 until all the sewing steps have been programmed. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 96 Fig. 61: Creating a new seam program (PROGRAMMING) (3) Select whether the new sewing program should be mirrored for the other side of the sewing material (Mirror program- med side to other side), the other side of the sewing Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 97 There is only one display under PROGRAMMING. A new sewing program is automatically assigned the next free program slot. Select the right or left piece to be sewn Set the sewing material size,  p. 97 Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 98 Tap the desired button.  The user interface for setting the desired parameter is displayed. For some parameters the setting is more than just a numerical value. These more complex parameters are described in detail below. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 99 Fig. 62: Setting the sewing material size • The currently selected size is indicated by a double arrow (>>). • The sizes highlighted in red represent the reference sizes for the graduation logic. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 100 • Upper (upper transport) • Lower (lower transport) The fullness selected is displayed in an activated control field. Display of further buttons for inputting the fullness. The buttons 0 to 16 are available for input. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 101 A tap on the Other program parameters button will bring up an overview of all available parameters. Fig. 64: Other program parameters Parameters Meaning Backtack at Start Bartack at seam beginning Value range: 1 (= on) or 0 (= off) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 102 Fig. 65: Other sewing step parameters Parameters Meaning Foot Stroke Alternation Sewing foot alternation whilst the needle is in the sewing material Value range: 0 – 2.5 mm Foot Pressure Sewing foot pressure Value range: 1 – 10 Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 103: Copying The Sewing Program

     A message is displayed asking whether you really wish to delete the active sewing program. To delete the program, confirm by tapping the Yes button.  The sewing program is deleted. An appropriate message is displayed. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 104: Length Correction (Length Correction)

    Sew the sewing step. Switch to the next sewing step by tapping on the number of the first sewing step or by using the knee lever.  The sewing progress is displayed graphically. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 105: Displaying The Software Version

     The controller starts in the operating mode that was active when it was switched off - MAN or AUTO. Operating mode SERVICE More information on the contents of Service mode can be found in the  Service Instructions. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 106: Update Machine Software

     The update is finished when only the POWER LED glows. Fig. 68: Update machine software (1) ④ ① ③ ② ② (1) - Control (3) - USB-Port (2) - USB key (4) - LEDs Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 107 Switch off the machine and wait and wait for approx. 15 seconds. Connect the Dürkopp Adler USB key to the OP7000. Restart the machine.  The OP700 detects the USB key and updates the software. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 108  Remove the USB key when prompted to do so. Fig. 71: Update machine software (4)  The machine restarts automatically.  The machine shows notice 8403: Machine has an out-dated program. Should a new program be transmitted? Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 109  The update is carried out. Fig. 73: Update machine software (6) Important Do not switch off the machine during the update!  The display shows notice 8408: Waiting for reset by machine ... Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 110 If the machine does not restart automatically, you have to restart it via the service menu ( Service Instructions). Important Calibrate the electronic thread tension. ( Service Instructions). Press CANCEL to cancel the update.  The following warning appears: Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 111 Settings via software (OP7000) Fig. 75: Update machine software (8)  After confirming with OK, you can continue working with the old machine software. Important Using out-dated software may lead to serious problems. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 112 Settings via software (OP7000) Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 113: Maintenance

    Risk of injury from moving parts! During maintenance work, the machine may start up unintentionally and cause crushing. Switch off the main switch. Only perform maintenance work when the machine is switched off. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 114: Cleaning

    The following areas must be cleaned with a compressed air pistol or a brush: • Throat plate (2) • Hook (1) • Bobbin case and interior • Thread trimmer • Needle • Engine fan filter (3) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 115 Solvent-based cleaners may damage paintwork on the machine. Only use solvent-free substances for wiping the machine. Clean the machine as follows: Remove any lint and thread remnants using a compressed air pistol or a brush. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 116: Lubricating

    Oil is a pollutant and must not enter the sewage system or the soil. Carefully collect up used oil. Dispose of used oil and oily machine parts in accordance with the legal regulations. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 117: Parts List

    Fig. 77: Lubricating (1) - Joints on the gear (2) - Needle bar Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 118 Maintenance Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 119: Setup

    When you have installed the machine which you bought, you must remove the following transport locks: • Lashing straps and wooden blocks from the machine head, the tabletop and the stand • Restrain block and lashing straps from the sewing drive Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 120: Assembling The Stand

    After the machine has been fully assembled, align the pedals ( p. 120). Turn the adjusting screw (3) to ensure that the stand is posi- tioned securely. All 4 feet of the stand must be in contact with the floor. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 121: Pre-Assembling The Tabletop

    Tighten the knee lever at (3). Tighten the strain relief mechanism at (4) (chipboard screws 3.5 x 17). Tighten the cable duct (40 x 40 x 250 mm long) at (6) (chipboard screws 3.5 x 17). Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 122: Attaching The Tabletop And Pedals To The Stand

    Attach the tabletop and the pedals to the stand as follows: Using wood screws (6 x 30), attach the stand (2) to the tabletop (1). Drill pilot holes for the wood screws. Observe the center marks for the stand. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 123 Insert the thread reel holder (6) into the hole in the tabletop (1) and secure it with a nut and washer. 10. Align thread reel holder and thread guide. Important The thread guide must be positioned vertically above the thread reel holder. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 124: Completing The Tabletop

    Insert the rubber corners (5) into the tabletop. Using 4.5 x 15 (4x) screws, tighten the hinge mountings (2). Using 4.5 x 55 (8x) screws, screw the edge strips (3) to the tabletop. Insert the machine head support (1). Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 125: Setting The Working Height

    Adjust the working height to the body dimension of the person who will operate the machine. The working height can be adjusted between 780 and 900 mm (measured to the upper edge of the table plate). Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 126 Slacken the screws (1) on the frame bars. Set the table top to the desired working height. To avoid jamming, slide the table top in or out evenly at both sides. 4. Tighten the screws (1). Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 127: Inserting The Machine Head

    After the upper part has been placed in position, immediately connect the bracket (2) which prevents the upper part coming loose if the table top is tipped. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 128: Electrical Connection

    Make sure the machine cannot be accidentally switched back on. 8.9.1 Connecting the cables to the machine head Fig. 84: Connecting the cables to the machine head ① ② (1) - Front side (2) - Rear side Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 129 (3) - Cable (4) - 2-pin plug Connect the cable (3) of the LED sewing lamp with the 2-pin plug (4). Connect the machine ID following the labeling on the rear (2) of the controller Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 130: Connecting The Setpoint Device To The Controller

    Important Before putting the machine into operation, you must establish equipotential bonding in all necessary places. Establish equipotential bonding as follows: Establish equipotential bonding as specified in the wiring diagram ( p. 161). Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 131: Connecting The Knee Lever

    (1) - Knee lever (3) - Cable (2) - Plug Connect the knee lever as follows: Lay the cable (3) from the knee lever (1) to the controller and connect it to the plug (2). Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 132: Connecting The Control Panel

    Screw the control panel (4) on the bracket (3) and align it. Plug the plug for the cable (1) on to the control panel, through the opening in the table top (2) to the control cabinet, and connect it to the socket (X170 Panel). Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 133 Tighten the control panel (8) to the bracket (7) and align it. 2. Insert the plug for the cable (6) at the control panel, guide it through the opening in the tabletop (5) to the controller, and connect it to the socket (X170b). Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 134: 8.10 Carrying Out A Test Run

    11. If the requirements are not satisfied: Alter the thread tension ( p. 27) and ( p. 32). If necessary, also check the settings listed in the  Service Instructions and correct them as required. Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 135: Decommissioning

    Cover the control panel to protect it from contamination. Cover the controller to protect it from soiling. Cover the entire machine if possible to protect it from contam- ination and damage. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 136 Decommissioning Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 137: 10 Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Observe the applicable national regulations when disposing of the- se materials. Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 138 Disposal Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 139: 11 Troubleshooting

    Contact for repairs and issues with the machine: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld, Germany Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 140: 11.2 Messages Of The Software

    Sewing motor current error: • Remove the blockage • Sewing motor blocked • Check the encoder cable • Encoder cable not and replace, if necessary connected or defective • Replace the sewing motor • Encoder defective Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 141 • Replace the sewing motor • Sewing motor defective • Replace the control • Controller defective 1053 Error Sewing motor overvoltage • Check the mains voltage 1054 Error Internal short circuit • Replace the control Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 142 • Replace the sewing motor • Encoder defective 1330 Error Sewing motor not responding • Switch the machine off and on again • Perform a software update • Contact customer service Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 143 X-axis stepper motor: • Correct the cause of not • Stepper motor not moving moving freely freely • Replace the stepper motor • Stepper motor defective • Replace the control • Controller defective Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 144 Encoder error • Check the connection of the encoder cable and replace, if necessary • Replace the control 2179 Error Current sensor: • Replace the control • Stepper motor card defective • Controller defective Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 145 • Contact customer service 2187 Error Software error • Perform reset • Perform a software update • Contact customer service 2188 Error Software error • Perform reset • Perform a software update • Contact customer service Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 146 Y-axis stepper motor: • Correct the cause of not • Stepper motor not moving moving freely freely • Replace the stepper motor • Stepper motor defective • Replace the control • Controller defective Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 147 Encoder error • Check the connection of the encoder cable and replace, if necessary • Replace the control 2279 Error Current sensor: • Replace the control • Stepper motor card defective • Controller defective Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 148 • Contact customer service 2287 Error Software error • Perform reset • Perform a software update • Contact customer service 2288 Error Software error • Perform reset • Perform a software update • Contact customer service Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 149 Z-axis stepper motor: • Correct the cause of not • Stepper motor not moving moving freely freely • Replace the stepper motor • Stepper motor defective • Replace the control • Controller defective Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 150 Encoder error • Check the connection of the encoder cable and replace, if necessary • Replace the control 2379 Error Current sensor: • Replace the control • Stepper motor card defective • Controller defective Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 151 • Contact customer service 2387 Error Software error • Perform reset • Perform a software update • Contact customer service 2388 Error Software error • Perform reset • Perform a software update • Contact customer service Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 152 U-axis stepper motor: • Correct the cause of not • Stepper motor not moving moving freely freely • Replace the stepper motor • Stepper motor defective • Replace the control • Controller defective Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 153 Encoder error • Check the connection of the encoder cable and replace, if necessary • Replace the control 2479 Error Current sensor: • Replace the control • Stepper motor card defective • Controller defective Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 154 • Contact customer service 2487 Error Software error • Perform reset • Perform a software update • Contact customer service 2488 Error Software error • Perform reset • Perform a software update • Contact customer service Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 155 • Replace the setpoint device 4440 Error OP3000 control panel: • Switch the machine off and – Internal error on again 4459 • Perform a software update • Replace the control panel Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 156 • Replace the cable • Contact customer service 9910 Error Tilt sensor: • Erecting the machine head • Machine head is tilted over • Fit or replace tilt sensor • Tilt sensor not fitted or defective Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 157: 11.3 Errors In Sewing Process

    • Throat plate, hook or • Have parts reworked by spread have been dama- qualified specialists ged by the needle Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 158 • Check the parts based the desired sewing on the equipment sheet equipment • Throat plate, hook or • Have parts reworked by spread have been dama- qualified specialists ged by the needle Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 159 • Needle thickness is • Use recommended breakage unsuitable for the sewing needle material or the thread Seam • Residual tension is too • Adjust residual tension beginning tight for the needle not secure thread Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 160 Troubleshooting Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 161: 12 Technical Data

    Clearance under the raised [mm] max. 12 sewing foot Sewing Material Thickness [mm] max. 4 Mains voltage Mains frequency [Hz] Table height [mm] 750 – 900 Length, width, height [mm] 750/1320/1490 Weight [kg] Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 162 Technical data Operating Instructions 650-10 - 03.0 - 08/2016...

  • Page 163: 13 Appendix

    Appendix 13 Appendix Fig. 90: Dimensions for manufacturing a tabletop (1) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 164 Appendix Fig. 91: Dimensions for manufacturing a tabletop (2) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 165 Appendix Fig. 92: Dimensions for manufacturing a tabletop (3) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 166 Appendix Fig. 93: Dimensions for manufacturing a tabletop (4) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 167 Appendix Fig. 94: Dimensions for manufacturing a tabletop (5) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 168 Appendix Fig. 95: Wiring diagram (1) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 169 Appendix Fig. 96: Wiring diagram (2) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 170 Appendix Fig. 97: Wiring diagram (3) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 171 Appendix Fig. 98: Wiring diagram (4) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 172 Appendix Fig. 99: Wiring diagram (5) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 173 Appendix Fig. 100: Wiring diagram (6) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 174 Appendix Fig. 101: Wiring diagram (7) Operating Instructions 650-10 - 03.0 - 08/2016...
  • Page 176 DÜRKOPP ADLER AG Potsdamer Straße 190 33719 Bielefeld GERMANY Phone +49 (0) 521 / 925-00 E-mail service@duerkopp-adler.com www.duerkopp-adler.com...

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