DURKOPP ADLER 610-10 Service Instructions Manual
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DURKOPP ADLER 610-10 Service Instructions Manual

DURKOPP ADLER 610-10 Service Instructions Manual

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Summary of Contents for DURKOPP ADLER 610-10

  • Page 1 610-10 630-10 Service Instructions...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG. Copyright © Dürkopp Adler AG 2016...

  • Page 3: Table Of Contents

    4.6.2 Swiveling down the needle guard ..........49 Setting the symmetry of the looper motion ......... 49 Setting the looper in the looper mounting ........51 Setting looper and needle bar ............ 52 Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 4 Adjusting the thread guide on the machine arm ......83 4.19 Setting the tape feed (610-10 only) ..........84 4.19.1 Basic setting of the throttle valves ..........84 4.19.2 Setting the reinforcement tape feed into the tulle foot ....85 4.19.3 Setting the tape feeding speed...........
  • Page 5 Checking the toothed belt ............117 Parts list ..................117 Decommissioning..............119 Disposal................... 121 Troubleshooting ..............123 Customer Service ..............123 Messages of the software............123 Errors in sewing process ............136 Technical data................. 139 Appendix ................. 141 Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 6 Table of Contents Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 7: About These Instructions

    Proper setting Specifies proper setting. Disturbances Specifies the disturbances that can occur from an incorrect setting. Cover Specifies which covers must be disassembled in order to access the com- ponents to be set. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 8 Safety ( p. 9). If no other clear location information is used in a figure, indications of right Location information or left are always from the user's point of view. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 9: Other Documents

    Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 10 About these instructions Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 11: Safety

    • set up the machine • perform maintenance work and repairs • perform work on electrical equipment Only authorized persons may work on the machine and must first have understood these instructions. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 12: Signal Words And Symbols Used In Warnings

    If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result The following symbols indicate the type of danger to personnel: Symbols Symbol Type of danger General Electric shock Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 13 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 14 NOTICE Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in property damage if ignored. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 15: Working Basis

    This chapter describes how to disassemble and then assemble the individ- ual covers. The text for the relevant setting operations then only mentions which of the covers must be disassembled. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 16: Tilting And Re-Erecting The Machine Head

    1. Use the handle (3) to tilt the machine head (1) up to the support (2). Erecting the machine head To erect the machine head: 1. Carefully erect the machine head (1) using the handle (3). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 17: Disassembling And Assembling The Oil Pan

    2. Remove the oil pan (2) downwards. Assembling the oil pan To assemble the oil pan: 1. Place the oil pan (2). 2. Secure the oil pan by tightening all 3 screws (1). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 18: Disassembling And Assembling The Head Cover

    To disassemble the head cover: 1. Loosen both screws (1). 2. Remove the head cover (2) Assemble the head cover To assemble the head cover: 1. Place the head cover (2). 2. Tighten both screws (1). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 19: Disassembling And Assembling The Arm Cover

    1. Loosen all 3 screws (1) on the arm cover. 2. Remove the arm cover (2). Assembling the arm cover To assemble the arm cover: 1. Place the arm cover (2). 2. Tighten all 3 screws (1) on the arm cover. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 20: Disassembling And Assembling The Upper Belt Guard

    1. Loosen all 4 screws (4) on the belt guard. 2. Remove the belt guard (3). Assembling the belt guard To assemble the belt guard: 1. Place the belt guard (3). 2. Tighten the belt guard with all 4 screws (4). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 21: Disassembling And Assembling The Lower Belt Guard

    Assembling the belt guard To assemble the belt guard: 1. Carefully place the belt guard (2). Ensure that you do not crush the cables while doing so. 2. Tighten the belt guard with both screws (1). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 22: Disassembling And Assembling The Throat Plate

    3. Remove the throat plate (2) upwards. Assembling the throat plate To assemble the throat plate: 1. Lift and lock the sewing foot. 2. Insert the throat plate (2) from above. 3. Tighten both screws (1). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 23: Removing Disruptive Components

    To disassemble the thread cutter: 1. Loosen the screw (2). 2. Pull the movable blade (3) to the left out of the counter blade (4). 3. Loosen the screws (1). 4. Remove the thread cutter upwards. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 24 ② (1) - Screws (3) - cylinder (2) - Carrier plate To disassemble the carrier plate: 1. Remove both screws (1). 2. Carefully remove the carrier plate (2) with mechanics and cylinder (3). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 25: Disassembling And Assembling The Needle Guard

    2. Carefully remove the needle guard (1) with mounting. Assembling the needle guard To assemble the needle guard: 1. Carefully place the needle guard (1) with mounting. 2. Secure the needle guard by tightening both screws (2). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 26: Disassembling And Assembling The Looper And Looper Mounting

    3. Tighten the screw (2) on the looper mounting (4). Order After assembling the looper and the looper mounting, perform the following settings: 1. Loop stroke and looper clearance ( p. 54) 2. Needle guard ( p. 62) Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 27: Disassembling And Assembling Top Feed Foot And Sewing Foot

    2. Assemble the sewing foot with screw (1). Assembling the top feed foot To assemble the top feed foot: 1. Insert the top feed foot (3). 2. Assemble the top feed foot with screw (2). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 28: Disassembling And Assembling The Feed Dogs

    3. Remove the differential feed (4). Assembling the feed dogs To assemble the feed dogs: 1. Insert the main feed (1). 2. Tighten the screw (2). 3. Insert the differential feed (4). 4. Tighten the screw (3). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 29: Flats On Shafts

    Fig. 16: Aligning the adjusting disk on the arm shaft crank (1) ① ② ③ (1) - Slot of arm shaft crank (3) - Hole for arresting pin (2) - Hole for arresting pin Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 30 A of the adjusting disk ( p. 29). 5. Tighten the screws on the upper toothed belt wheel (2). 6. Position the toothed belt (5). 7. Remove arresting pins (3) and (4). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 31: Setting The Locking Positions

    • Needle bar height • Position D • Thrust movement of the feed dogs • Thrust movement of the top feed foot • Position E • Thread take-up disk • Reference position top dead center Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 32 If necessary, you may still have to turn the handwheel slightly in order to meet the slot exactly. Removing the lock To remove the lock: 1. Remove the arresting pin (2). 2. Insert the plug (1) into the hole (2). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 33: Individual Settings

    It is essential to follow the working order specified in these instructions. WARNING Risk of injury from moving, cutting and sharp parts! Crushing, cutting and punctures are possible. If possible, only change settings when the machine is switched off. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 34: Set Of Gages And Wrenches

    (ellipsis width) of the looper drive. If you have your own dial gage, only the clamping sleeve 171 984 and measuring pin 933 748 are required. 0171 290010 Slant of the looper of 89° 30’ Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 35 0933 000740 Height of the thread take-up disk 0271 000767 Height of the feed dog 0178 800024 Calibrating foot 0558 006060 Adjusting needle: Synchronizing the feed dogs 0178 800033 PTFE strips: Synchronizing the feed dogs Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 36: Positioning The Needle

    After the machine is switched on, the needle is situated at the reference position top dead center. This position corresponds to slot E of the adjusting disk. Cover • Disassembling the arm cover ( p. 17) Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 37 1. Lock the machine in place at position E ( p. 27). 2. Loosen the threaded pin (3) of the ring (2) and turn the ring (2) accordingly. 3. Tighten the threaded pin (3). 4. Remove the lock ( p. 27). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 38: Setting The Lower Toothed Belt Wheel

    • Loop stroke ( p. 54) • Needle bar height ( p. 55) • Stroke setting of the top feed foot ( p. 69) • Thrust setting of the top feed foot ( p. 72) Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 39: Setting The Sewing Foot

    (1) - Screw (2) - Stop To set the lifting height of the sewing foot: 1. Loosen the screw (1). 2. Adjust the height of the stop (2). 3. Tighten the screw (1). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 40: Setting The Speed Of The Sewing Foot Lift

    1. Turn the throttle valve (1): • Lower the sewing foot more quickly = turn throttle valve (1) counter- clockwise • Lower the sewing foot more slowly = turn throttle valve (1) clockwise Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 41: Setting The Looper

    6. Disassembling the needle guard ( p. 23). 7. Removing the looper mounting ( p. 24). 8. Removing the looper drive housing ( p. 41). 9. Setting left lower shaft bearing and rocker bolt ( p. 39). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 42: Draining And Filling The Oil In The Looper Drive Housing

    To top off the oil: 1. Top off the looper drive housing (1) with DA 10 lubricating oil until reaching the upper mark (4) on the inspection glass. 2. Tighten the drain screw (2). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 43: Removing And Placing The Looper Drive Housing

    • Setting the symmetry of the looper motion ( p. 49) • Setting the looper in the looper mounting ( p. 51) • Setting the looper and needle bar height ( p. 52) Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 44: Setting The Left Lower Shaft Bearing

    3. Move the lower shaft bearing (6) up to the gage (1). 4. Tighten both screws (5). Disturbance • Damage to the looper • Damage to the needle • Damage to the thread cutter blade • Missing stitches • Thread breakage Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 45: Setting The Rocker Bolt

    2. Tighten the gage (1) for the rocker bolt on the throat plate support. Fig. 29: Setting the rocker bolt (2) ⑥ ⑩ ⑦ ⑧ ⑨ (6) - Screw (9) - Eccentric (7) - Gear wheel (10) - Lower shaft (8) - Eccentric Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 46 • Assemble all parts • Symmetry of the looper motion ( p. 49) • Loop stroke and looper clearance to the needle ( p. 54) • Needle bar height ( p. 55) Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 47: Setting The Looper Drive Housing

    • Removing the throat plate ( p. 20) • Disassembling the oil pan ( p. 15) • Disassembling the thread cutter ( p. 21) • Disassembling the needle guard ( p. 23) • Removing the looper mounting ( p. 24) Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 48: Setting The Needle Evasive Movement (Ellipsis Width)

    The precise dimension of the needle evasive movement depends on the needle system and the needle thickness. It must, therefore, be calculated using the following formula: E = a + b + 0.1 + X Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 49: Setting The Needle Evasive Movement

    3. Set the measured value 0 on the dial gage (1). 4. Turn the handwheel to position the looper shaft (3) at its highest point. 5. Read the difference off the dial gage. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 50 1:2, i.e., when the lower shaft is moved, e.g. by 0.2 mm, the ellipsis width changes by 0.1 mm. Disturbance • Damage to the looper • Damage to the needle • Missing stitches • Thread breakage Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 51: Swiveling Down The Needle Guard

    (1) when the machine is locked in place at both position C and position B. The looper tip should be behind and in front of the needle when the machine is locked in place at position C and B, respectively. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 52 4. When you turn the lower shaft, the pointer (3) must swing out to the left. 5. Tighten the screws on the toothed belt wheel (5). Information If you do not have a gage available, perform the adjustment as shown in the previous figures. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 53: Setting The Looper In The Looper Mounting

    • Removing the thread cutter blade (1) ( p. 21) Fig. 37: Setting the looper in the looper mounting (1) ① ③ ② (1) - Blade (3) - Gage (2) - Feed dog Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 54: Setting Looper And Needle Bar

    The loop stroke is the path length from the bottom dead center of the needle bar up to the height where the looper is in the loop stroke position. The loop stroke is 3.5 mm. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 55 ( p. 49). Disturbance • Damage to the looper • Damage to the needle • Missing stitches • Thread breakage Order Prerequisite: A straight and undamaged needle has to be inserted ( Operating Instructions). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 56: Setting Loop Stroke Position And Looper Clearance

    5. Setting the looper clearance: Move the looper mounting (6) sideways such that the distance between the looper tip (7) and the groove of the needle (8) is correct. 6. Tighten the screw (4). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 57: Setting The Needle Bar Height

    1. Loosen the screw (2). 2. Set the needle bar height such that the lower edge of the needle eye (3) and the upper edge of the looper eye (4) are at the same level. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 58: Setting The Retention Spring On The Looper

    (2) at a distance of approx. 0.5 mm. Disturbance • Missing stitches • Thread breakage Cover • Disassembling the covers on the base plate ( p. 13) • Removing the throat plate ( p. 20) Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 59 • if the needle thread loop is not held at the holding point (1) until the needle plunges into the thread triangle on the left in front of the needle thread loop (5) = increase 7. Carry out the sewing process. 8. Check the stitch pattern. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 60: Adjusting The Needle Thread Quantity

    • Very elastic threads: The hole of the thread lever (1) is visible at the thread lever's bottom dead center just below the lower bar of the needle thread regulator Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 61 Feed the thread through hole of the thread lever (1) and then via the left bar of the needle thread regulator (3). 4. Tighten the screws (2) for the needle thread regulator (3). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 62: Setting The Looper Thread Quantity

    (1) - Thread bobbin case retainer (4) - Front edge (2) - Thread bobbin case retainer: Lower bar (5) - Scale (3) - Looper thread take-up: Hole for thread guide (6) - Screws (7) - Looper thread take-up Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 63 Ensure that the height of the looper thread take-up (7) is not changed! The hole (3) must always remain above the bar (2) of the thread bobbin case retainer (1). 3. Tighten the screws (6). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 64: Setting The Needle Guard

    Prerequisite: A straight and undamaged needle has to be inserted ( Operating Instructions). Cover • Disassembling the covers on the base plate ( p. 13) • Removing the throat plate ( p. 20) Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 65 Fig. 49: Setting the needle guard (3) ④ (4) - Screws 5. Move the needle guard up to the needle tip. 6. Tighten the screws (4). Important The needle must not be pushed aside any more than is required! Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 66: Differential Top And Bottom Feed

    2. Loosen the screw (1) of the stroke eccentric (2). 3. Adjust the stroke eccentric: • earlier stroke = turn clockwise • later stroke = turn counterclockwise 4. Place the grease cap (3) and assemble it with both screws (4). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 67: Setting The Thrust Movement Of The Feed Dogs

    5. Loosen both screws on the pusher eccentric (2). 6. Align the slot towards the front (3 o’clock). 7. Tighten both screws on the pusher eccentric (2). 8. Remove the lock ( p. 27). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 68: Setting The Height Of The Feed Dogs

    To set the height of the feed dogs: 1. Loosen screws (1) and (4). 2. Set the height of the feed dogs: • Main feed (3): 1.1 mm • Differential feed (2): 1.5 mm 3. Tighten screws (1) and (4). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 69: Performing The Basic Setting Of The Bottom Feed Linkages

    (6) and the differential bottom feed (8) such that the rollers (5) are situated at the largest diameter of the switching flags.  The edge of the switching flag abuts on the roller. 3. Loosen the screws (3) for both linkages. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 70: Top Feed Foot

    Top and bottom feed operate in sync. There is a light stroke, i.e. the center foot pressure is reduced during the transport phase. The center foot pressure and the top feed foot pressure can be set separately. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 71: Setting The Stroke Height Of The Top Feed

    The distance X between the foot fastening block (1) and the bearing block (3) is 71.5 mm. Disturbance • Poor feed behavior Cover • Disassembling the arm cover ( p. 17) • Disassembling the head cover ( p. 16) Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 72 Turn the stroke shaft (6) until the top feed has reached the required stroke. Important Do not set the stroke higher than necessary! The higher the stroke the shorter the movement of the top feed on the feed dog. 7. Tighten the screw (8). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 73: Setting The Stroke Movement Timing

    (3) of the push rod. 4. Tighten both screws of the stroke eccentric (1). 5. Remove the lock ( p. 27). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 74: Setting The Thrust Movement Timing

    • Disassembling the arm cover ( p. 17) Fig. 61: Setting the thrust movement timing (2) ③ ④ (3) - Pusher eccentric (4) - Slot To time the thrust movement: 1. Lock the machine in position F. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 75: Setting The Position Of The Top Feed Foot

    2. Push/pull the pin (3) into or out of the sliding shaft (1). This adjusts the inclination of the top feed foot. 3. Tighten the threaded pins (2). Order After adjusting the inclination of the top feed, check and, if necessary, correct the stroke height. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 76: Performing The Basic Setting Of The Top Feed Linkage

    1. Turn the switching flag (4) of the central stepper motor (1) such that the roller (2) is situated at the smallest diameter of the switching flag (4).  The edge of the switching flag (3) abuts on the roller. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 77 2. Loosen the screw (7). 3. Use a 5 mm pin (5) to align the linkage on the edge (6) of the machine arm. 4. Tighten the screw used for the linkage (7). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 78: Setting The Thread Take-Up Disk

    When the machine is locked in place at position E, the thread take-up disk (1) should be 5 mm above the carrier plate (2). Disturbance • Missing stitches • Thread breakage Cover Disassembling the covers on the base plate ( p. 13) Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 79 2. Lock the machine in place at position E. 3. Turn the thread take-up disk (1) accordingly. The measurement can be performed using the gage (3). 4. Tighten the screws (4). 5. Remove the lock ( p. 27). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 80: Setting The Thread Cutter

    To perform a manual cutting test: 1. Start by loosely assembling the movable blade (3) with the screw (2). Fig. 68: Manual cutting test (2) ⑤ ⑥ (5) - Notch (6) - Point Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 81 A smooth blade movement must be guaranteed. Fig. 70: Manual cutting test (4) ⑧ (8) - Screw 6. If required, align the counter blade (4) with the movable blade (3) using the screw (8). Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 82 (2) - Ball lever (5) - Screws (3) - Screw To change the thread cutter blade: 1. Loosen the screw (3). 2. Remove the blade (4). 3. Insert the blade (4). 4. Tighten the screw (3). Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 83 The point (6) of the movable blade should be approx. 0.5 - 1 mm below the notch (5) of the counter blade. The point (6) of the movable blade should be approx. 0.5 - 1 mm behind the notch (7) of the counter blade. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 84 6) Thread advancing device for looper and needle thread Fig. 76: Thread advancing device for looper and needle thread ① ③ ② (1) - Needle thread advancing device (3) - Stop (2) - Looper thread advancing device Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 85: Adjusting The Thread Guide On The Machine Arm

    (1) - Thrad lever (3) - Screw (2) - Thread guide To set the thread guide on the machine arm: 1. Loosen the screw (3). 2. Set the thread guide (2). 3. Tighten the screw (3). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 86: Setting The Tape Feed (610-10 Only)

    Individual settings 4.19 Setting the tape feed (610-10 only) Order • Threading the reinforcement tape ( Operating Instructions) • Performing the basic setting of the throttle valves • Setting the feed into the tulle foot • Setting the tape feeding speed 4.19.1 Basic setting of the throttle valves...

  • Page 87: Setting The Reinforcement Tape Feed Into The Tulle Foot

    ② (1) - Screws (2) - Screws To set the reinforcement tape feed into the tulle foot: 1. Loosen the screws (1) and move the tulle foot sideways. 2. Tighten the screws (1). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 88: Setting The Tape Feeding Speed

     The air stream of the tape feed is switched on. 2. Press the tape clamp manually (1) and check the tape feed. 3. If the speed is too fast or too slow, adjust the speed using the throttle valves ( p. 84). Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 89: Setting The Tape Cutter Position

    (1) can be adjusted. 1. Tilt the machine head ( p. 14). 2. Loosen the screws (2). 3. Adjust the position of the tape cutter (1). 4. Tighten the screws (2). 5. Erect the machine head. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 90 Individual settings Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 91: Programming

     Each time a number is entered, the input cursor will automatically jump to the next position. The numbers are not shown for safety reasons. A 0 appears at the relevant entry point; asterisks are in the other positions. 3. Tap the OK button. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 92 Programming After the code is entered, the display shows the menu items at the Technician level: Fig. 85: Display in service menu Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 93: Menu Items At The Technician Level

    Thread Tension Fullness Top/Bottom Fullness Adjust Bottom Full- ness in % Stitch Condensing At Start Stitch Condensing At 1.10 Thread Trimmer 1.11 Size 1.12 Seam Graphic 1.13 Grading Factor 1.14 Teach Side (L=1/R=2) Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 94 Factor 2.2.3 Speed Thread Trimmer 2.3.1 Speed 2.3.2 Thread Tension At Needle 2.3.3 Thread Tension At Hook Turn/Back/After/ Trimming Speed 2.4.1 Maximum Speed 2.4.2 Positioning Speed 2.4.3 Softstart Speed 2.4.4 Number Stitches Softstart Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 95 Read Sewing Pro- gram From USB Write Global Data Of Control Unit To USB Overwrite Global Data Of Control Unit With USB Data  p. 102 Calibration Calibration Motor Calibration Thread Tension Cali- bration Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 96: Menu Item Default Program Parameters

    2. Tap the desired parameter. 3. Enter values that reflect your sewing requirements and can be retained in as many sewing programs as possible in order to make the process of creating new sewing program simple. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 97 Stitch Stitch condensation at seam 0 – 1 Condensing beginning At Start Stitch Stitch condensation at seam 0 – 1 Condensing At End Thread Thread cutter 0 = off Trimmer 1 = on Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 98 Grading Factor Grading factor (%), increase 0.0 – 6.0 from size to size Teach Side Sleeve side which is 2 = R (L=1/R=2) programmed first (start with right sleeve) 1 = L (start with left sleeve) Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 99: Menu Item Machine Configuration

    Condensing stitch condensing Stitch Condensing Stitch condensing factor: 25 – 100 Factor Stitch length of stitch condensing in relation to the set stitch length Speed Speed during stitch 50 – 2000 1000 condensing Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 100: Thread Trimmer

    Positioning Speed Speed when positioning 10 – 700 in min Softstart Speed 10 – 1000 Speed on soft start in min Number Stitches Number of stitches on soft 0 – 10 Softstart start Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 101: Stop Positions

    Sewing foot lifting in the 0 = off Seam seam 1 = on Foot Lift Sewing foot lifting at the end 0 = off At Seam End of the seam 1 = on (after cutting the thread) Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 102: Duration Thread Tension After Seam End

    0 – 100 Needle 5.5 Menu item User configuration The menu item User Configuration allows you to define additional machine settings. User Configuration has the following subitems: Fig. 88: Menu item User Configuration Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 103: Menu Item Usb Operations

    5.6 Menu item USB Operations The menu item USB Operations allows you to save or load sewing data to or from a USB key. USB Operations has the following subitems: Fig. 89: Menu item USB Operations Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 104: Menu Item Calibration

    Transfer all data from USB key Of Control Unit With USB Data 5.7 Menu item Calibration In the Calibration menu item, you can calibrate the machine. Calibration has the following subitems: Fig. 90: Menu item Calibration Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 105: Motor Calibration

    11. If required, change the distance with +/-1 or +/-10. If the distance is to be reduced, a smaller minus figure must be entered. If the distance is to be increased, a higher minus figure must be entered. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 106 4. Change to manual mode MAN. 5. Set fullness = 0 and stitch length = 2. 6. Allow 2 PTFE strips to run through with the fabric side outwards. The strips should be fed without offset. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 107: Thread Tension Calibration

    1. Insert the thread and guide it up to the thread lever ( Operating Instructions, Threading needle thread). 2. After the thread lever, feed the thread into the thread tension measurement device. 3. Select Tension Top 300g. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 108 To set calibration position 1: 1. Select Tension Top 5g. 2. Change the thread tension with +/-1 or +/-10, until the thread tension measurement device displays a value. 3. Exit the menu item. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 109: Menu Item Reset Operations

     Reset Operations has the following subitems: Fig. 93: Menu item Reset Operations Parameters in the menu item Reset Entry Meaning Reset All Resetting to factory defaults Reset Sewing Programs Reset sewing programs Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 110: Reset All

    When a new software version is available, you can download it from the website of Dürkopp Adler and load it using a USB key. All settings on the machine are retained. The  Additional Instructions describe how to perform a software update. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 111: Maintenance

    Pneumatic system  Check the operating pressure  Check the water level in the pressure controller  Clean the filter element in the compressed air maintenance unit  Check the tightness of the system Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 112: Cleaning

    To clean areas that are particularly susceptible to soiling: 1. Remove any lint and thread remnants from top to bottom using a com- pressed air gun or a brush. 2. Remove sewing dust and cutting waste from the oil pan. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 113: Lubricating

    • Flash point: 150 °C You can order the lubricating oil from our sales offices using the following part numbers: Container Part no. 250 ml 9047 000011 9047 000012 9047 000013 9047 000014 Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 114: Lubrication Of The Machine Head

    The oil level must always be between the minimum level mark (3) and the maximum level mark (2). Topping off the oil To fill oil through the filler openings (1), if necessary: 1. Add oil up to but not past the maximum level mark (2) Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 115: Looper Lubrication

    1. Loosen the screw plug (1) on the filler opening. 2. Add oil up to but not past the maximum level marking (4). 3. Tighten the screw plug (1). The approved oil quantity for looper lubrication is a factory specification. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 116: Servicing The Pneumatic System

    2. Turn the pressure controller until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise 3. Push the pressure controller (1) down. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 117: Draining The Water Condensation

    2. Place the collection tray under the drain screw (3). 3. Loosen the drain screw (3) completely. 4. Allow water to drain into the collection tray. 5. Tighten the drain screw (3). 6. Connect the machine to the compressed air supply. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 118: Cleaning The Filter Element

    6. Wash out the filter tray using benzine. 7. Tighten the filter element (1). 8. Tighten the water separator (2). 9. Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 119: Checking The Toothed Belt

    When pressed with a finger, the toothed belt must yield no more than 10 mm. 6.5 Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 120 Maintenance Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 121: Decommissioning

    5. Cover the control panel to protect it from soiling. 6. Cover the control to protect it from soiling. 7. Cover the entire machine if possible to protect it from contamination and damage. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 122 Decommissioning Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 123: Disposal

    When disposing of the machine, be aware that it consists of a range of dif- ferent materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 124 Disposal Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 125: Troubleshooting

    • Replace the sewing motor • Replace the control 1002 Error Sewing motor insulation error • Check motor phase and PE for low- impedance connection • Replace the encoder • Replace the sewing motor Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 126 • Remove the cause of the stiff • Sewing motor not moving freely movement or blockage or blocked • Replace the sewing motor • Sewing motor defective • Replace the control • Control defective Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 127 • Encoder plug (Sub-D, 9-pin) not cable and replace, if necessary connected or defective • Encoder defective 2122 Information Magnet wheel search timeout • Check connection cables • Check stepper motor for stiff movement Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 128 Encoder error • Check the connection of the encoder cable and replace, if necessary • Replace the control 2179 Error Current sensor: • Replace the control • Stepper motor card defective • Control defective Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 129 2221 Error Y-axis stepper motor: • Check the connection of the encoder • Encoder plug (Sub-D, 9-pin) not cable and replace, if necessary connected or defective • Encoder defective Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 130 • Remove the cause of the stiff movement or blockage • Replace the stepper motor • Replace the control 2278 Error Encoder error • Check the connection of the encoder cable and replace, if necessary • Replace the control Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 131 • Stepper motor defective replace, if necessary • Replace the stepper motor 2303 Error Z-axis stepper motor step losses: • Remove the cause of the stiff • Stiff mechanical movement or mechanical movement or blockage blockage Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 132 Magnet wheel search • Check the connection • Test stepper motor phases (R = 2.8 Ω, high impedance to PE) • Replace the encoder • Replace the stepper motor • Replace the control Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 133 • Contact Customer Service 2387 Error Software error • Perform reset • Perform software update • Contact Customer Service 2388 Error Software error • Perform reset • Perform software update • Contact Customer Service Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 134 U-axis stepper motor over current • Check the connection error • Test stepper motor phases (R = 2.8Ω, high impedance to PE) • Replace the encoder • Replace the stepper motor • Replace the control Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 135 • Replace the stepper motor 2486 Error Software error • Perform reset • Perform software update • Contact Customer Service 2487 Error Software error • Perform reset • Perform software update • Contact Customer Service Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 136 Warning Machine ID not connected • Check the connection of the machine ID cable • Replace the machine ID • Replace the control 6362 Error Internal EEprom • Replace the control – 6367 Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 137 • Replace the tape unwinder 9910 Error Tilt sensor: • Erecting the machine head • Machine head is tilted over • Fit or replace tilt sensor • Tilt sensor not assembled or defective Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 138: Errors In Sewing Process

    • Incorrect parts used for the • Check the parts based on the desired sewing equipment equipment sheet • Throat plate, looper or spread • Have parts reworked by qualified have been damaged by the specialists needle Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 139 • Needle thickness is unsuitable for • Use recommended needle breakage the sewing material or the thread Seam • Residual tension is too tight for • Adjust residual tension beginning not the needle thread secure Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 140 Troubleshooting Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 141: Technical Data

    [mm] for feeding foot Needle bar stroke Sewing foot stroke Mains voltage Mains frequency [Hz] Operating pressure [bar] Air consumption [per cycle] [NL] Length [mm] 1350 1350 Width [mm] Height [mm] 1250 1100 Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 142 • Sewing foot top feed with automatic stroke adjustment for different sewing material thicknesses • Equipped with drive motor mounted on the machine • With electropneumatic sewing foot lift and electropneumatic thread cutter for needle and looper thread Service Instructions 610-10/630-10 - 01.0 - 12/2016...

  • Page 143: Appendix

    Appendix 11 Appendix Fig. 99: Wiring diagram (1) Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 144 Appendix Fig. 100: Wiring diagram (2) Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 145 Appendix Fig. 101: Wiring diagram (3) Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 146 Appendix Fig. 102: Wiring diagram (4) Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 147 Appendix Fig. 103: Wiring diagram (5) Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 148 Appendix Fig. 104: Wiring diagram (6) Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 149 Appendix Fig. 105: Pneumatic diagram Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 150 Appendix Service Instructions 610-10/630-10 - 01.0 - 12/2016...
  • Page 152 DÜRKOPP ADLER AG Potsdamer Straße 190 33719 Bielefeld GERMANY Phone +49 (0) 521 / 925-00 service@duerkopp-adler.com E-mail www.duerkopp-adler.com...

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