DURKOPP ADLER 610 Operating Instructions Manual
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DURKOPP ADLER 610 Operating Instructions Manual

DURKOPP ADLER 610 Operating Instructions Manual

Durkopp adler sewing machines operating instructions
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Summary of Contents for DURKOPP ADLER 610

  • Page 1 610/630 Operating Instructions...
  • Page 2 All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the written approval in advance of Dürkopp Adler AG. Copyright © Dürkopp Adler AG – 2014...

  • Page 3: Table Of Contents

    Inserting tape (610 only)..............37 5.8.1 Feeding the tape..................40 Setting the sewing foot pressure ............40 5.10 Lifting the sewing foot................42 5.11 Locking the sewing foot in the upper position........43 5.12 Sewing....................44 5.13 Maintenance ..................46 5.13.1 Cleaning ....................46 Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 4 Create new program (PROGRAMMING) ..........93 7.7.3 Copying a seam program ..............103 7.7.4 Deleting a seam program ..............103 7.7.5 Correcting length (LENGTH CORRECTION) ........104 Service mode SERVICE..............105 Decommissioning................107 Packing, transportation ..............109 Disposal....................111 Appendix ..................113 Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 5: About These Operating Instructions

    About these operating instructions 1 About these operating instructions These operating instructions for the 610 and 630 sewing machines have been compiled with the utmost care. They contain informa- tion and notes to make long-term and reliable operation possible. Should you notice any discrepancies or if you have improvement requests, then we would be glad to receive your feedback, ...

  • Page 6: Representational Conventions - Symbols And Characters

    European and national regula- tions. The intended use of the built-in components is described in the corresponding manuals of the manufacturers. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 7: Liability

    1.5.2 Intended use Sewing machine 610 The Dürkopp Adler 610 is for smooth sewing or incorporating fullness into the upper and/or lower material layer. This sewing machine is optimized with grading logic for the pro- grammed pre-ruffing of sleeves (sleeve crown) and programmed taping of armholes, necklines etc.
  • Page 8 Danger due to high voltage, crushing and sharp objects. Improper use can result in injuries. Please follow all instructions in the manual. ATTENTION Improper use could result in material damage. Please follow all instructions in the manual. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 9: Performance Description

    Performance description 2 Performance description Sewing machine 610 The Dürkopp-Adler 610 is a sewing machine for pre-ruffing and sewing on tape. The tape is supplied automatically to the fabric support surface by a tape unwinder. Sewing machine 630 The Dürkopp-Adler 630 is a sewing machine for pre-ruffing sleeves (sleeve crowns) with grading logic.

  • Page 10: Declaration Of Conformity

      9805 791113 USB stick   9780 000108 Maintenance unit WE-8 0797003031 Pneumatic connection package, comprising connection hose 5 m   long, hose sleeves, coupling socket and coupling plug Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 11 Performance description Order 610- 630- Additional equipment number   9822 510002 Halogen sewing lamp for table mounting   Table clamp 9822 510011   9870 001021 Plug socket Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 12: Technical Data

    1350 / 900 / 1350 / 900 / 1250 1100 Weight of the upper section [kg] Total weight (upper section, accessory pack, motor controller, packaging) [kg] Rated voltage [V/Hz] 230 V, 50/60 Hz Rated power [kVA] Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 13: Sewing Machines 610 And 630

    • Switching from manual sewing to automatic sewing. 2.6 Tape unwinder (610 only) • With the tape unwinder, the 610 sewing machine can be used to tape armholes, necklines etc. • The tape feed guides the tape automatically during sewing. The tape unwinder makes it possible to sew the tape without ten- sion.
  • Page 14 Performance description Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 15: Safety Instructions

    Raise the machine max. 20 mm and secure it against slipping off. Set-up The connecting cable must have a power plug approved in the specific country. The power plug may only be connected to the power cable by a qualified specialist. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 16 Safety equipment may not be removed or put out of service. If this equipment cannot be avoided for a repair operation, the safety equipment must be refitted and put back into service immediately afterward. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 17: Signal Words And Icons Symbols In Warnings

    Symbols In the case of danger to personnel, the following symbols indicate the type of hazard: Symbol Type of danger General danger Danger due to electric shock Danger due to sharp objects Danger due to crushing Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 18 Consequences in the event of noncompliance Measures for avoiding the danger This is what a warning looks like for a hazard that could re- sult in material damage if the warning is not complied with. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 19 Consequences in the event of noncompliance Measures for avoiding the danger This is what a warning looks like for a hazard that could result in environmental damage if the warn- ing is not complied with. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 20 Safety instructions Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 21: Device Description

    Device description 4 Device description Fig. 1: Complete view, Sewing machine 610 (1) – Tape unwinder (4) – Main switch (2) – Reel stand (5) – Foot pedal (3) – Control panel OP7000 Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 22 Device description Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 23: Operation

    Fault-free operation is neces- sary in order to achieve a good sewing result. The 610 sewing machine is used for pre-ruffing or to sew on tape. In the following, the steps are listed in chronological order.

  • Page 24: Switching On The Sewing Machine

     You hear the air being released on the moving parts. The control panel starts up and the start screen appears. The control panel does not need to be switched on separately; it is activated when the machine is switched on. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 25: Switching On The Sewing Lamp

    3. The light can be adjusted to be brighter (+) or darker (-) as required. 4. To switch off the sewing lamps, set the toggle switch (1) to position “0”.  The sewing lamps are switched off. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 26: Preparing The Sewing Machine For Operation

    The tape must be inserted, as without the tape (610 only) the taping work step cannot be performed. Optional: A test run can be used to check the settings, Carrying out a test run but is not mandatory. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 27: Inserting And Replacing The Needle

    2. Loosen the fastening screw (2). 3. Pull the needle out downwards. 4. Insert the new needle. Important: Align the needle so that the groove (3) faces to the rear. 5. Tighten the fastening screw (2). Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 28: Threading The Needle Thread

    (1). Important: The unwinding bracket (1) must be parallel to the reel stand (2). Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 29 5. Feed the thread from above downwards through the thread guide (2) to the needle thread tensioner (3). 6. Feed the thread clockwise around the needle thread tensioner (3). Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 30 • For tight/normal seams and less elastic threads (detail image (a)): ( 5.7 Adjusting the thread quantity, thread tension and seam appearance, pg. 32) Feed the thread through the thread lever (9) and then directly downwards. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 31: Threading The Looper Thread

    (1). Important: The unwinding bracket (1) must be parallel to the reel stand (2). Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 32 7. Insert the thread from above downwards through the thread puller (5). 8. Feed the thread through the thread guide of the thread groove (6). Then, pull the thread from the back under the cover plate of the groove. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 33 14. Insert the thread from left to right through the looper hole (8) and pull out approx. 3 cm of thread. 15. Press down the thread down-holder (10) and engage. 16. Fit the cover plates to the right and left of the throat plate. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 34: Adjusting The Thread Quantity, Thread Tension And Seam Appearance

    Faults due to incorrectly set tension • Excessively tight tensions: The sewing material is pulled together • Looper thread tension too loose: Missed stitches The thread tension is set using the control panel. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 35: Adjusting The Needle Thread Quantity

    (4) of the thread regulator: position (a). • Very elastic threads: The hole (3) of the thread lever is visi- ble in the thread lever’s bottom position just below the lower bar (4) of the thread regulator: position (b). Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 36: Adjusting The Looper Thread Quantity

    The looper thread take-up can be adjusted continuously on a scale from 0 to 5. The larger the value, the greater the released thread quantity and the more elastic the seam. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 37 (4) – Looper thread take-up edge: (2) – Thread down-holder: Scale reading point Lower bar (5) – Looper thread take-up (3) – Looper thread take-up: (6) – Fastening screw Hole for thread guide Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 38 The hole (3) must always remain above the bar (2) of the thread down-holder (1). 4. Tighten the fastening screws (6). 5. Return the upper part of the machine to the upright position. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 39: Inserting Tape (610 Only)

    1. Place tape reel (1) on the reel holder (2) and lock with the counterbearing (3). Important Thread in the tape when the sewing machine is switched off, ensuring that it is not twisted. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 40 (8) – Sensor (6) – Press roller 3. Thread the tape through the guide (4). 4. Guide between the transport roller (5) and spring-mounted press roller (6). 5. Thread underneath the sensor (8). Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 41 For this purpose, press both keys on the key panel (9) at the same time. The clamp is released and compressed air is provided to feed the tape into the guide piece (12). Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 42: Feeding The Tape

    Faults due to incorrectly set sewing foot pressure • Excessively high sewing foot pressure: Indentations in the sewing material, possible ruffing of the sewing material. • Excessively low sewing foot pressure: Slipping of the sewing material, stitch length too short. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 43 • To reduce the sewing foot pressure: Turn the rotary knob (2) counterclockwise. Important: Hold the adjusting wheel (1) so that the pressure of the top feed foot is not unintentionally adjusted. 3. Tighten the counternut (3) again. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 44: Lifting The Sewing Foot

     The sewing foot is lifted and remains up as long as the foot pedal is kept in that position. End of sewing 1. Press the foot pedal fully back: Pedal position -2 (4).  The thread cutter is activated and the sewing foot is lifted. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 45: Locking The Sewing Foot In The Upper Position

    1. Lifting the sewing foot using the foot pedal ( 5.10 Lifting the sewing foot, pg. 42). 2. Press the locking pushbutton (1). 3. Release the foot pedal.  The sewing foot is locked in the upper position. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 46: Sewing

    (1) – Pedal position +1: (3) – Pedal position -1: Sewing active Lifts sewing foot (2) – Pedal position 0: (4) – Pedal position -2: Rest position Sews stitch condensing and cuts thread Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 47 1. Press the foot pedal back completely to pedal position -2 and hold it there.  The thread is cut. The machine stops. Needle and sewing foot are raised or lowered, as appropriate. 2. Remove the sewing material. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 48: Maintenance

    Flying dirt particles can get in the eyes, causing injury. Hold the compressed-air pistol in such a way that no particles fly near persons. Take care that no particles fly into the oil pan. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 49 3. Remove any sewing dust and cutoffs from the oil pan. ATTENTION Possible damage to the paintwork from solvent-based cleaners. Solvent-based cleaners damage the paintwork of the machine. Use only solvent-free substances when wiping down the machine. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 50: Checking The Pneumatic System

    Check the pressure on a daily basis. Have the pressure adjusted by qualified specialists if the pres- sure deviates from the reference value. Condensed water accumulates in the water separator of the maintenance unit. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 51 Machine damage possible due to excess water. Excess water can cause damage to the machine. Check the water level every day and drain the condensed water if there is too much water in the water separator. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 52: Oil Lubrication

    A lack of oil leads to premature wearing of moving parts within the sewing machine Check the oil level in the reservoir (4) and looper drive housing (6) every 8 operating hours. If the oil level is low, top up the oil reservoir. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 53 Sewing drive 8 operating hours Clean the Clean the sewing dust and thread motor fan residue from the air inlet openings. sieve (e.g. with the compressed- air pistol) Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 54 • Unscrew filter element (1). Wash out the dirty filter tray and filter element using petroleum ether (no solvent) and blow clean. • Reassemble the maintenance unit again. Check the leak 500 operating tightness of hours the system Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 55 1. Switch off the sewing machine at the main switch. 2. Pour in oil, up to but not past the maximum level marking (2). 3. Switch on the sewing machine at the main switch. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 56 4. Pour in oil, up to but not past the maximum level marking (4). 5. Tighten the locking screw (1). 6. Return the upper part of the machine to the upright position. 7. Switch on the sewing machine at the main switch. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 57: Customer Service

    Contacts for repairs in the event of damage to the machine: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld, Germany Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 58 Operation Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 59: Set-Up

    1. Check the delivery to make sure it is complete. 6.2 Removing the transport securing devices 1. Remove the following transport securing devices: • Wooden blocks on the machine upper section • Securing clips on the frame feet Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 60: Installation

    The precise installation is described here: 1. Insert the reel stand tube (1) into the hole of the table plate. 2. Secure the reel stand tube (1) with the enclosed nuts (2) and washers (3). Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 61 Fig. 27: Installing the reel stand (upper side of table plate) (1) – Reel stand tube (3) – Washers (2) – Securing nuts Fig. 28: Installing the reel stand (underside of table plate) (2) – Securing nuts (3) – Washers Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 62: Testing The Table Plate

    The cutouts of in-house manufactured table plates must have the dimensions specified in the drawing (see appendix). 6.4 Setting the working height Fig. 29: Setting the working height (1) – Scale (2) – Screw Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 63: Electrical Connection

    ALWAYS unplug the power plug before working on the electrical equipment. 6.4.2 Checking the mains voltage The rated voltage and mains voltage specified on the controller type plate must be the same. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 64: Pneumatic Connection

    This can be read on the pressure gauge (2). To increase the pressure: • Raise the rotary handle (1) and turn it clockwise. To reduce the pressure: • Raise the rotary handle (1) and turn it anti-clockwise. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 65: Sewing Test

    6. Start sewing test at low speed and increase the speed contin- uously. 7. Check whether the seams meet the desired requirements. If not, see  5.7.2 Adjusting the thread tension, pg. 32. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 66: Foot Pedal Position

    The foot pedal (2) should be inclined such that the operator can operate it forwards and backwards unhindered. 1. Loosen the screw (1). 2. Adjust the foot pedal (2) accordingly. 3. Re-tighten the screw (1). Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 67 1. Loosen the wing screws (3) on both sides of the frame. 2. Move the cross strut with the foot pedal (2) forward or backward. 3. Tighten the wing screws (3) on both sides of the frame. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 68 Set-up Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 69: Software Settings

    Software settings 7 Software settings 7.1 Control panel OP7000 All settings on the 610/630 sewing machine are made using the OP7000 control panel. Fig. 32: Control panel OP7000 The sewing motor and the stepper motors are actuated via the DAC3 controller in conjunction with the OP7000 control panel with its icon-display user interface.

  • Page 70: Switching On The Sewing Machine

    • Programming mode In programming mode, new seam programs can be created (PROGRAMMING), existing seam programs amended, deleted, copied and mirrored (EDIT). Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 71: General Operation Of The Controller

    The inputs are made on separate user interfaces. 7.4.1 Inputting numerical values Fig. 33: Inputting numerical values The user interface for inputting numerical values comprises the following elements: Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 72 Deletes position of the value in the input line. Delete the entered value. Exit the user interface without inputting or saving a value. Save an input value and exit the user interface. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 73: Inputting Text

    Header, comprising: • “New seam program” icon • Icon for exiting the user interface Input line for text Key panel Meaning of the buttons Icons/buttons Meaning Input figures in the text. Input text. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 74 Exit the user interface without inputting or saving text. Input a space. Switch between upper and lower case. Delete letter/number in the input line. Save an input value and exit the user interface. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 75: Manual Mode Man

    This is where the icons of all adjustable parameters in manual mode are located. The relevant current values are displayed in the gray fields above the parameter icons. Right edge (4) Here you can select other user interfaces or a different operating mode. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 76: Adjustable Parameters In Man Mode

    1. Press the desired button.  The user interface for adjusting the desired parameter is dis- played. With some parameters, the setting extends beyond a numerical value. These parameters are explained in the following. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 77  The selected type is displayed by an activated control field in the icon. 2. If a higher or lower fullness is required, display further buttons using the arrow buttons. 3. Input fullness with the buttons 0 to 16. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 78 (activated) or off (not activated) Thread Trim Thread cutter on/off. Value range: 0, 1 Thread Tension at Hook Looper thread tension. Value range: 0…99 Additional Fullness Additional fullness Value range: -50…50 (%) Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 79: Sewing Process

    1. Bring the foot pedal to position 0. 2. Change desired parameters on the control panel ( pg. 74). 3. Press the foot pedal forwards again and sew.  The changed parameter value is used. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 80: Automatic Mode Auto

    The rele- vant current values are displayed in the gray fields above the parameter icons. Right edge (4) Here you can select another user interface or a different operating mode. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 81: Adjustable Parameters Auto

    1. Press the desired button.  The user interface for adjusting the desired parameter is displayed. With some parameters, the setting extends beyond a numerical value. These complex-structured parameters are explained in the following. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 82  Selected seam program is accepted in automatic mode AUTO. 3. Press the Abort button in order to cancel the program selection.  If required, the selected seam program is rejected and the user interface of automatic mode AUTO is displayed. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 83 (>>). • The sizes marked in red represent the reference sizes for the grading logic. 1. Press the desired sewing material size.  The user interface of automatic mode AUTO is displayed. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 84 The selected fullness is displayed by an activated control field. Display of further buttons used to input fullness. The buttons from 0 to 16 are available for inputting figures. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 85  Correction value is saved and the preceding user interface is displayed again. If the new correction value is changed in automatic mode AUTO, it remains active until the next time the program is changed. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 86 After pressing the button Program parameters, an overview of all available parameters is displayed. Fig. 42: Other program parameters in AUTO mode Parameter Meaning Thread Tension at Hook Looper thread tension. Value range: 0…99 Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 87: Sewing Process

     In the area on the left, the sewing progress is shown graphi- cally via a red bar. Fig. 43: Sewn segments and segment in process  The remaining sewing length per segment is also shown. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 88 2. Change desired parameters on the control panel. 3. Press the foot pedal forwards again and sew.  The changed parameter value is used. Canceling the seam program 1. Release pedal completely.  The seam program is canceled. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 89: Programming Mode

    Fig. 44: Programming mode Header (1) The operating mode EDIT is displayed. Using the buttons TF on or TF off, the tape feed is switched on and off (only 610 sewing machine). Left-hand area (2) The graphic display of the entire seam is shown here, divided into the programmed number of segments.

  • Page 90: Edit Existing Program (Edit)

    Set needle thread tension in the current segment Set stitch length in mm in the current segment Switch path measurement on and off in the current segment Other segment parameters in the  programming mode EDIT, pg. 92. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 91 (>>). • The sizes marked in red represent the reference sizes for the grading logic. 1. Press the desired sewing material size.  The user interface of the programming mode EDIT is displayed. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 92 • Top and bottom (differential between top and bottom feed) The selected fullness is displayed by an activated control field. Display of further buttons used to input fullness. The buttons from 0 to 16 are available for inputting figures. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 93 Stitch Condensing at Start Stitch condensing at the start of the seam on/off Value range: 0, 1 Stitch Condensing at End Stitch condensing at the end of the seam on/off Value range: 0, 1 Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 94 Fig. 48: Other segment parameters in the programming mode EDIT Parameter Meaning Thread Tension at Hook Looper thread tension. Value range: 0…99 Maximum Speed Sewing speed/speed. Value range: 100…4,000 Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 95: Create New Program (Programming)

    3. All parameters are input for the first segment. 4. Using the buttons TF on and TF off, set whether the tape feed is switched on or off in the segment (only applies to 610 sewing machine). Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 96 9 but not cut, then ended with END. The last programmed segment was sewn continue with step 10 and cut. All segments were input manually and ended continue with step 10 with END. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 97 11. Select the desired function.  The selected function is represented by an activated control field. 12. Press the OK button.  Seam program is saved. Depending on the selected function, you are presented with different interfaces: Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 98 Set the sewing material size, pg. 98 Other program parameters in the programming mode PROGRAMMING,  pg. 100. Set fullness in the current segment,  pg. 99 Set needle thread tension in the current segment Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 99 1. Press the desired button.  The user interface for adjusting the desired parameter is displayed. With some parameters, the setting extends beyond a numerical value. These structured parameters are explained in detail in the following. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 100 • The currently selected size is marked with a double arrow (>>). 1. Select size system in the area on the right. 2. Press the desired sewing material size.  The user interface of the programming mode PROGRAM- MING is displayed. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 101 The selected fullness is displayed by an activated control field. Display of further buttons used to input fullness. The buttons from 0 to 16 are available for inputting figures. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 102 Stitch Condensing at Start Bartack at start of seam. Value range: on/off Stitch Condensing at End Bartack at end of seam. Value range: on/off Thread Trim Thread cutter on/off. Value range: 0, 1 Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 103 Additional fullness Value range: -50…50 (%) Seam Graphic Seam appearance. 1 = Ellipsis 2 = Front part, hook 3 = Back part, hook Grading Factor Grading factor. Value range: 0.0…6.0 (% per size) Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 104 After pressing the button Other segment parameters, an overview of all available parameters is displayed. Fig. 55: Other segment parameters Parameter Meaning Thread Tension at Hook Looper thread tension. Value range: 0…99 Maximum Speed Sewing speed/speed. Value range: 100…4,000 Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 105: Copying A Seam Program

     A message asking whether the active seam program is to be deleted is displayed. 3. Confirm deletion by pressing the Yes button. Seam program is deleted. A message to that effect is displayed. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 106: Correcting Length (Length Correction)

     The length correction user interface is displayed. Fig. 56: Length correction interface 2. Sew the segment. 3. Switch to the next segment by hand on the control panel or using the knee switch.  Sewing progress is displayed graphically. Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 107: Service Mode Service

    In service mode, there are functions that can be used for servicing work. Service mode is password-protected, in order to avoid unintentionally making incorrect machine settings. More precise information contents service mode are provided in  Service Instructions 610/630. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 108 Software settings Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 109: Decommissioning

    3. Unplug the power plug. 4. Disconnect the pneumatic connection. 5. Cover the control panel to protect it from soiling. 6. Cover the entire sewing machine if possible to protect it from soiling and damage. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 110 Decommissioning Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 111: Packing, Transportation

    • Raise the sewing machine a maximum of 20 mm. • Always securely fasten the sewing machine. Ensure the highest possible degree of safety when transporting the sewing machine. Fasten the sewing machine and wear the prescribed safety clothing. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 112 Packing, transportation Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 113: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Observe the applicable national regulations for disposal. Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 114 Disposal Operating Instructions 610/630 - 00.0 - 05/2014...

  • Page 115: Appendix

    Appendix 11 Appendix Fig. 58: Wiring diagram 610/630, Sheet 1 Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 116 Appendix Fig. 59: Wiring diagram 610/630, Sheet 2 Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 117 Appendix Fig. 60: Wiring diagram 610/630, Sheet 3 Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 118 Appendix Fig. 61: Wiring diagram 610/630, Sheet 4 Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 119 Appendix Fig. 62: Wiring diagram 610/630, Sheet 5 Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 120 Appendix Fig. 63: Wiring diagram 610/630, Sheet 6 Operating Instructions 610/630 - 00.0 - 05/2014...
  • Page 122 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone +49 (0) 521 925 00 E-mail: service@duerkopp-adler.com www.duerkopp-adler.com...

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