Suzuki WagonR+ RB310 Service Manual page 1269

5A-2 BRAKES PIPE/HOSE/MASTER CYLINDER
CAUTION:
• Lubricate rubber parts with clean, fresh brake fluid to ease assembly.
• Do not use lubricated shop air on brake parts as damage to rubber components may result.
• If any hydraulic component is removed or brake line disconnected, bleed the brake system.
• The torque values specified are for dry, unlubricated fasteners.
• Do not allow brake fluid to get on painted surfaces. Painted surfaces will be damaged by brake fluid.
Front Brake Hose/Pipe
REMOVAL
1) Raise and suitably support vehicle. Remove tire and wheel.
This operation is not necessary when removing pipes connecting master cylinder and flexible hose.
2) Clean dirt and foreign material from both hose end or pipe end fittings. Remove brake hose or pipe.
INSTALLATION
1) Reverse removal procedure for brake hose and pipe installation procedure.
For installation, make sure that steering wheel is in straightforward position and hose has no twist or kink.
Check to make sure that hose doesn't contact any part of suspension, both in extreme right and extreme left
turn conditions. If it does at any point, remove and correct. Fill and maintain brake fluid level in reservoir.
Bleed brake system.
2) Perform brake test and check installed part for fluid leakage.
1. E-ring:
Insert E-ring till its end surface is flush with or deeper than bracket end surface.
2. Flexible hose
3. Hose washer
4. Hose bolt
On-Vehicle Service
5. Brake caliper
Tightening Torque
Do not reuse