Suzuki WagonR+ RB310 Service Manual page 1677

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7A-18 MANUAL TRANSMISSION
4) Place left case plate (4) inserting its end in groove of shift
guide shaft (6) and then tighten it with new screw (1) and
bolts (2) with adhesive pre-coated temporarily with less than
specified torque.
CAUTION:
Do not reuse left case plate screw and bolts. Be sure to
use new screw and bolts with adhesive pre-coated. Oth-
erwise, they may loosen.
5) Tighten new screw and bolts to specified torque finally in the
order of circled numbers shown in figure.
NOTE:
After tightening screw and bolts, make sure that counter-
shaft can be rotated by hand feeling certain load.
Tightening torque
Left case plate screw and bolts
(a) : 11 N·m (1.1 kg-m, 8.0 lb-ft)
3. Input shaft
5. Countershaft
6) Assemble 5th speed synchronizer sleeve (4) and hub (3)
with keys (2) and springs (1).
NOTE:
Short side C in keys, long boss D in hub and chamfered
spline F in sleeve should face inward (5th gear side).
Synchronizer key installation position
A = B
[A] : Short side C
[B] : Long side
C : Short side (Inward)
D : Long boss (Inward)
E : Key way
F : Chamfered spline (Inward)
7) Install 5th gear (1) to counter shaft facing machined boss A
inward.
A : Machined boss (Inside)
B : No machining (Outside)

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