HEIDENHAIN QUADRA-CHEK 3000 Operating Instructions Manual
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HEIDENHAIN QUADRA-CHEK 3000 Operating Instructions Manual

Evaluation electronics
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See also: Instruction and Installation Manual , Operating Instructions Manual
QUADRA-CHEK 3000
Operating Instructions
Evaluation Electronics
English (en)
6/2016

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Summary of Contents for HEIDENHAIN QUADRA-CHEK 3000

  • Page 1 QUADRA-CHEK 3000 Operating Instructions Evaluation Electronics English (en) 6/2016...

  • Page 2: Table Of Contents

    12 Programming..........................271 13 Measurement report........................283 14 File management..........................303 15 Settings............................311 16 Service and maintenance......................355 17 What to do if ..........................359 18 Removal and disposal........................363 19 Specifications..........................365 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 3 Symbols on the product......................21 2.6.3 Electrical safety instructions....................22 Transport and storage........................23 Overview............................... 24 Unpacking............................. 24 Items supplied and accessories......................24 In case of damage in transit.......................26 Repackaging and storage........................27 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 4 Connecting encoders........................... 42 Wiring of switching inputs and outputs................... 43 Connecting a digital camera.......................46 Connecting an optical edge detector....................47 Connecting printers..........................48 Connecting a network peripheral.......................49 5.10 Connecting the line voltage........................50 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 5 6.8.1 Switch-on..........................96 6.8.2 Activating and deactivating the energy-saving mode.............. 96 6.8.3 Switch-off..........................97 User login and logout......................... 98 6.10 Messages and audio feedback......................100 6.10.1 Messages..........................100 6.10.2 Wizard............................ 101 6.10.3 Audio feedback........................101 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 6 Quick Start............................ 157 Overview............................. 158 Conducting a measurement......................158 9.2.1 Preparing a measurement..................... 159 9.2.2 Measuring without a sensor....................160 9.2.3 Measuring with a VED sensor....................169 9.2.4 Evaluating and documenting the measurement..............178 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 7 11.2 Evaluating a measurement....................... 246 11.2.1 Fitting algorithm........................248 11.2.2 Evaluating a feature....................... 250 11.3 Defining tolerances..........................252 11.3.1 Overview of tolerances......................254 11.3.2 Configuring general tolerances....................256 11.3.3 Tolerancing the features......................258 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 8 13.4.7 Exiting or canceling the creation of a template..............302 14 File management..........................303 14.1 Overview............................. 304 14.2 Managing folders and files....................... 305 14.3 Displaying and opening files......................307 14.4 Exporting files............................ 309 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 9 Measuring point filter......................330 15.6.3 Measure Magic........................331 15.6.4 Geometries..........................332 15.7 Interfaces............................. 333 15.7 .1 Network..........................333 15.7 .2 Network drive........................334 15.8 User..............................335 15.8.1 User permissions........................335 15.8.2 User settings..........................335 User type OEM........................336 15.8.3 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 10 17.3 Malfunctions............................360 17.4 Troubleshooting..........................361 18 Removal and disposal........................363 18.1 Overview............................. 364 18.2 Removal...............................364 18.3 Disposal............................... 364 19 Specifications..........................365 19.1 Product data............................366 19.2 Product dimensions and mating dimensions................. 368 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 11: Fundamentals

    Fundamentals...

  • Page 12: About These Instructions

    If the part numbers and indexes as well as the firmware versions do not match so that the documentation is not valid, you will find the current documentation for the product at www.heidenhain.de. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 13: Notes On Reading The Documentation

    Would you like any changes, or have you found any errors? We are continuously striving to improve our documentation for you. Please help us by sending your requests to the following e-mail address: userdoc@heidenhain.de HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 14: Storage And Distribution Of The Documentation

    CAUTION Caution indicates hazards for persons. If you do not follow the avoidance instructions, the hazard could result in minor or moderate injury. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 15 The behavior of the functions depends on the configurable machine settings The book symbol represents a cross reference to external documentation, e.g. the documentation of your machine tool builder or other supplier. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 16: Symbols And Fonts Used For Marking Text

    The measured contour is shown in green identifies an item of a list Example: Bold identifies menus, tabs and buttons as well as geometry features, functions and parameters. Example: Select Manual measuring Select Circle HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 17: Safety

    Safety...

  • Page 18: General Safety Precautions

    In particular, the following applications are not permitted: Use and storage outside the specifications Outdoor use Use in potentially explosive atmospheres Use of the products of the QUADRA-CHEK 3000 series as part of a safety function HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 19: Personnel Qualification

    Provide all materials and means necessary in order for the personnel to complete the assigned tasks Ensure that the product is operated only when in perfect technical condition Ensure that the product is protected from unauthorized use HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 20: General Safety Precautions

    The specific safety precautions required for the individual activities to be performed on the product are indicated in the respective sections of these instructions. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 21: Symbols In The Operating Instructions

    Functional ground connection as per IEC/EN 60204-1. Observe the information on installation. Product seal. Breaking or removing the product seal will result in forfeiture of warranty and guarantee. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 22: Electrical Safety Instructions

    Have the manufacturer exchange defective electrical components immediately Regularly inspect all connected cables and all connections on the product. Defects, such as loose connections or scorched cables, must be removed immediately HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 23: Transport And Storage

    Transport and storage...

  • Page 24: Overview

    90° USB connecting cable 354770-xx Connector Type A to Type B Calibration standard 681047-01 2-D demo part 681047-02 Adapter connector 1089210-01 HEIDENHAIN TTL to RSF TTL and RENISHAW TTL HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 25 QUADRA-CHEK 3000 NC1 software option 1089229-07 Only in conjunction with QUADRA-CHEK 3000 VED software option Only in conjunction with QUADRA-CHEK 3000 OED software option Only in conjunction with QUADRA-CHEK 3000 TP software option HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 26: In Case Of Damage In Transit

    Contact the distributor or machine manufacturer for replacement parts In case of damage in transit: Keep the packaging materials for inspection Contact HEIDENHAIN or the machine manufacturer This applies also if damage occurred to requested replacement parts during transit. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 27: Repackaging And Storage

    Ship the product without accessories, without measuring devices and without peripherals Storage of the product Package the product as described above Observe the specified ambient conditions Inspect the product for damage after any transport or longer storage times HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 29: Mounting

    Mounting...

  • Page 30: Overview

    Hex key, width A/F 2.5 (Duo-Pos stand) Material for mounting on supporting surface The product must be mounted on a stand or holder to ensure the correct and intended operation of the product. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 31: Mounting On Duo-Pos Stand

    Using the mounting slots (width = 4.5 mm), you can screw the stand to a supporting surface. The cables are routed together through the two supports of the stand from behind and then through the lateral openings to the connections. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 32 Mounting | Assembly of the device Dimensions of the Duo-Pos stand ISO 7092-4 ISO 7092-4 ISO 7380-M4x8 Md = 2.6 Nm ISO 7380-M4x8 Md = 2.6 Nm 115.5 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 33: Mounting On Multi-Pos Stand

    T25 screw is 15.0 Nm. The cables are routed together through the opening in the stand from behind and then laterally below the joint to the connections. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 34 Mounting | Assembly of the device Dimensions of the Multi-Pos stand ISO 14581-M4x8 Md = 2.6 Nm Md = 15 Nm max. 1 18.75 12.3 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 35: Mounting On Multi-Pos Holder

    T25 screw is 15.0 Nm. The cables are routed together through the opening in the holder from behind and then laterally to the connections. Dimensions of the Multi-Pos holder Md = 15 Nm max. 1 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 37: Installation

    Installation...

  • Page 38: Overview

    (ESD). It is essential to observe the safety precautions for handling ESD-sensitive components Never touch connector pins without ensuring proper grounding Wear a grounded ESD wristband when handling product connections HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 39: Product Overview

    Remove dust protection caps only when connecting measuring devices or peripherals If you remove a measuring device or peripheral, re-attach the dust protection cap to the connection The type of connections for encoders may vary depending on the product version. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 40 X34: Connection for printer or USB mass storage device Speaker Functional ground connection as per IEC/EN 60204-1 RJ45 Ethernet connections X116: Connection for communication and data exchange with subsequent systems or PC X100: Power switch and power connection HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 41 X107: Reference input for optical waveguide from the light source X108: Input for optical waveguide from the projection screen X102: 37-pin D-sub connection for digital TTL interface (8 inputs, 16 outputs) X112: 15-pin D-sub connection for touch probes (e.g. HEIDENHAIN touch probe) RJ45 Ethernet connections...

  • Page 42: Connecting Encoders

    Incorrect pin assignment! This may cause product malfunctions or damage to the product. Only assign pins or wires that are used Pin layout of X1–X4 Sensor 0 Sensor Pin layout of X21–X24 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 43: Wiring Of Switching Inputs And Outputs

    60950-1, CAN/CSA-C22.2 No. 60950-1 can be applied. Depending on the peripherals to be connected, the connection work may need to be performed by an electrical specialist. Example: Safety Extra Low Voltage (SELV) exceeded. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 44 DC 5 V (D) Ain 0 Ain 2 GND (A) Dout 1 Dout 3 Dout 5 GND (D) Aout 1 Aout 3 Aout 5 GND (A) Aout 6– Aout 7– Aout 8– Aout 9– HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 45 Installation | Wiring of switching inputs and outputs Pin layout of X104 CO – Change Over NO – Normally Open NC – Normally Closed HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 46: Connecting A Digital Camera

    The cable connector must firmly engage in the port Further information: "Product overview", page 39 Pin layout of X117 1 2 3 4 5 6 7 8 D1– D3– D2– D4– (TX+) (TX–) (RX+) (RX–) HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 47: Connecting An Optical Edge Detector

    Connect the optical waveguide of the light source (reference) to connection X107 Connect the optical waveguide from the projection screen to connection X108 Further information: "Product overview", page 39 Pin layout of X107 and X108 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 48: Connecting Printers

    The cable connector must firmly engage in the port Further information: "Product overview", page 39 Pin layout of X116 1 2 3 4 5 6 7 8 D1– D3– D2– D4– (TX+) (TX–) (RX+) (RX–) HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 49: Connecting A Network Peripheral

    CAT.5 cable. The cable connector must firmly engage in the port Further information: "Product overview", page 39 Pin layout of X116 1 2 3 4 5 6 7 8 D1– D3– D2– D4– (TX+) (TX–) (RX+) (RX–) HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 50: Connecting The Line Voltage

    Use a power cable that meets the requirements to connect the power connection to a 3-wire grounded power outlet Further information: "Product overview", page 39 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 51: Basic Operation

    Basic operation...

  • Page 52: Overview

    Enter characters with the screen keyboard Close dialogs Relocate a measuring tool in the workspace Display and hide the main menu in the Measure menu Display and hide the Inspector in the Measure menu HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 53 Two-finger dragging in the Measure menu in the workspace initiates the following action: Move the image section within the field of view of a camera in the workspace Further information: "Moving an image section", page 76 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 54: User Interface

    In the User login menu, you can log in and out of the product as a user. The product provides various authorization levels that grant the user full or restricted access to management and operation functionality. Further information: "User permissions", page 335 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 55 The language selected for the user is indicated by a national flag in a drop-down list Select the flag for the desired language in the Language drop-down list The user interface immediately switches to the selected language HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 56 Performing the reference mark search after startup After logging in, follow the instructions of the wizard On successful completion of the reference mark search, the display color of the axis position changes from red to white HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 57 Inspector is displayed after the product is started. Further information: "Measure menu", page 64 If automatic user login is not active, the product displays the User login menu. Further information: "User login menu", page 72 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 58 Basic operation | User interface If the QUADRA-CHEK 3000 VED software option was activated without connecting a camera, the virtual camera is used. The Operating Instructions show only the virtual camera. For information on activating the software option, please refer to the Commissioning chapter.

  • Page 59: General Operating Elements And Functions

    If the entry is incomplete or incorrect, a red exclamation mark is displayed. The entry cannot be concluded To apply the values, confirm the entry with RET The values are displayed The screen keyboard disappears HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 60 Buttons that open drop-down lists are indicated by a triangle pointing down. Tap the button The list opens The active entry is highlighted in green Tap the desired entry The selected entry is applied HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 61 Dark on light background Light on dark background To add a feature, tap Add The new feature is added Close Tap Close to close a dialog Confirm Tap Confirm to conclude an activity HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 62: Main Menu Of The User Interface

    Management of the files that are available in the product These include: • Measuring programs • Templates for measurement reports • Measurement reports • Documentation Further information: "File management menu", page 70 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 63 Further information: "Settings menu", page 73 Switch off Activation of energy-saving mode or shutdown of the operating system Further information: "Switch off menu", page 74 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 64: Measure Menu

    The Inspector provides the quick access menu, the position preview or features preview, and the feature list or program step list. The feature list contains the features that have been measured, constructed or defined. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 65 The tool palette is only visible if the live image from the VED sensor is displayed in the workspace. The lighting palette is only displayed if the optical sensor is active. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 66 The Snapshot operating element is only available if the QUADRA-CHEK 3000 VED software option is active. Point Height point The Height point operating element is only available if the Z axis is active. Line Circle Ellipse Slot Rectangle HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 67 The operating elements of the tool palette are only available if a software option is active. They are displayed only in the manual measuring function, e.g. if the live image is in the workspace. Crosshair Single edge Circle Buffer Contour HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 68: Measurement Report Menu

    A list of the created templates is shown in the column on the left. A preview of the selected template is displayed in the column on the right. Further information: "Measurement report", page 283 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 69 Default templates cannot be edited. Rename template Opens a dialog for renaming the template. Default templates cannot be renamed. Delete selection Opens a dialog for deleting the custom template. Default templates cannot be deleted. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 70: File Management Menu

    Documents: Documents with instructions and service addresses Images: Images of measured objects as reference material Programs: Stored measuring programs Reports: Stored measurement reports and measurement report templates System: Audio files and system logs User: User data HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 71 Opens a dialog for deleting the file or folder Safely removing a USB mass storage device Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove Disconnect the USB mass storage device HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 72: User Login Menu

    To log in another user, the logged-in user must log out. Further information: "User login and logout", page 98 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 73: Settings Menu

    List of setting parameters The Settings menu shows all options for configuring the product. With the setting parameters, you can adapt the product to on-site requirements. Further information: "Settings", page 311 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 74: Switch Off Menu

    Hiding or displaying the Inspector The Inspector can only be hidden when using the Manual measuring function. Tap the tab The Inspector is hidden The arrow changes direction To display the Inspector, tap the tab HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 75: Operating Elements In The Workspace

    Operating elements of the definition function Depending on the selected geometry, the input fields required for definition are displayed in the workspace. Example: Input fields in the workspace for Circle geometry HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 76: Moving An Image Section

    Basic operation | Working in the workspace 6.4.3 Moving an image section The live image can only be moved if the QUADRA-CHEK 3000 VED software option is active and the Manual measuring function is selected. The live image can be moved within the field of view because the field of view of the camera image is larger than the image section in the workspace.

  • Page 77: Using The Inspector

    203 To display the position preview in the workspace, tap the position preview The position preview is displayed in the workspace The current content of the workspace switches to the Inspector HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 78 To adjust the tolerances and display the measured values, drag a feature into the workspace To delete a feature, drag the feature to the right out of the Inspector HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 79 If automatic measuring point acquisition is active, a red dot is shown in the operating element. If automatic measuring point acquisition is active, the measuring points are acquired after the set timeout expires. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 80: Adjusting Settings In The Quick Access Menu

    Tap the Quick access menu in the Inspector Select the desired Type of coordinate system Tap Close to close the quick access menu The positions are displayed in the Position preview according to the selected coordinate system HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 81 Tap Close to close the quick access menu The selected timeout period is displayed in the Quick access menu HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 82: Adjusting Miscellaneous Functions Of The Inspector

    Tap the input field in the dialog and enter a name for the measuring program Confirm the entry with RET Tap OK The measuring program is saved The miscellaneous functions are closed HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 83: Using Measuring Tools

    Select Manual measuring If required, tap Live image preview in the Inspector The live image is shown in the workspace Tap Tool palette The measuring tools of the tool palette are displayed HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 84: Measuring Tools

    Automatic acquisition of multiple measuring points at contours Acquisition of light-to-dark transitions Independent positioning of the start and end points of the search range Size of search range adjustable Scan direction adjustable Alignment and position adjustable HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 85: Setting The Ved Measuring Tool

    Maximum number of measuring points acquired with measured one entry (Enter). Distance of points to Function of the Contour measuring tool be measured Distance between the measuring points that are acquired with one entry (Enter). HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 86 (Enter). Tool size and position Resets the measuring tool to the default size, default alignment and default position The default position is at the center of the camera's field of view. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 87: Using Ved Measuring Tools

    Tap the desired position in the live image The crosshairs jump to the selected position Shifting the crosshairs Touch a place in the live image and drag the crosshairs to the desired position HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 88 The crosshairs move with motion reduction Aligning the crosshairs Touch a handle of the crosshairs and drag the crosshairs to the desired orientation HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 89 The single edge moves with motion reduction Aligning the single edge Touch a handle of the single edge and drag the single edge to the desired orientation HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 90 Touch the handle of the circle and drag the handle along the outer edge The search range is inside the circular arc delimited by the handles HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 91 Resizing the search range Touch the edge of the search range and drag it to the desired size The search range is changed along the axis at an equal distance from the center HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 92 Resizing the contour Touch a handle of the contour and drag the contour to the desired size The contour is changed along the axis at an equal distance from the center HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 93 Touch the indicator at the contour and drag the indicator to the other side of the contour The search direction of the measuring point acquisition is changed HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 94: Adjusting The Lighting

    The operating elements of the lighting palette are displayed Slider for transmitted light Preset operating elements Segment switch for reflected light Laser pointer Slider for the reflected-light segments Set the lighting according to the properties of the measured object. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 95 Reflected light slider for setting the light intensity for the reflected-light segments. Segment switch for selecting the active reflected-light segments. To activate all segments, select All. Active segments are displayed in green. Further information: "Setting the lighting", page 124 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 96: Switch-On/Switch-Off

    Deactivating energy-saving mode Tap anywhere on the touchscreen An arrow appears at the bottom of the screen Drag the Arrow up The screen is switched on and shows the user interface last displayed HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 97: Switch-Off

    Tap Shut down The operating system shuts down Wait until the following message appears on the screen: To restart the device, switch it off and then back on. Turn the power switch off HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 98: User Login And Logout

    Tap Log out The user is logged out The functions of the main menu are inactive, except for Switch off The product can only be operated again after a user has logged in HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 99 If the password is no longer known, contact a HEIDENHAIN service agency. Confirm the entry with RET Tap Log in The user is logged in and the Measure menu is displayed. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 100: Messages And Audio Feedback

    To close the display area, drag the handle up out of the screen The number of unclosed messages is indicated in Messages Closing messages Tap Close to close a message The message disappears HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 101: Wizard

    The available sounds are grouped into categories. The sounds differ within a category. You can define the audio feedback settings in the Settings menu. Further information: "Sounds", page 314 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 103: Commissioning

    Commissioning...

  • Page 104: Overview

    Before the backed-up configuration data can be restored to a product, the software options that were active during the backup must be activated on the respective product. Further information: "Backing up and restoring the configuration", page 346 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 105: Logging In For Commissioning

    Performing the reference mark search after startup After logging in, follow the instructions of the wizard On successful completion of the reference mark search, the display color of the axis position changes from red to white HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 106 Enter the new password and repeat it Confirm the entries with RET Tap OK Close the message with OK The new password is available the next time the user logs in HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 107: Commissioning Steps

    Select the desired format in the Date format list: MM-DD-YYYY: Display as month, day, year DD-MM-YYYY: Display as day, month, year YYYY-MM-DD: Display as year, month, day Further information: "Date and time", page 316 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 108 A list of enabled software options is displayed Requesting a license key You can request a license key by Reading out device information for the license key request Creating a license key request HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 109 The license key and the license file are generated and sent to you by e-mail You can read the license key from the provided license file into the product or enter it manually HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 110 To select a QUADRA-CHEK 3000 AEI1 software option, use – and + to specify the number of additional encoder inputs To select the QUADRA-CHEK 3000 VED software option, tap the check mark To deselect an entry, tap the check mark for...
  • Page 111 Tap OK The license key is activated Tap OK You may need to restart the product, depending on the software option Confirm the restart with OK The activated software option is available HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 112: Configuring The Axes

    The display color of the axis position changes from white to Follow the instructions of the wizard On successful completion of the reference mark search, the display color of the axis position changes from red to white HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 113 Commissioning | Commissioning steps Setting axis parameters Linear encoders The following overview provides examples of HEIDENHAIN linear encoders that can be connected to the product. Encoder series Interface Signal period Reference mark Maximum traverse path 20 μm LS 328C Coded / 1000 20 mm 20 μm...
  • Page 114 33 kHz: Suppression of interference frequencies above 33 400 kHz: Suppression of interference frequencies above 400 kHz Activate or deactivate the Terminating resistor HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 115 The linear error compensation (LEC) or segmented linear error compensation (SLEC) is performed for each linear axis. The procedure is the same for each axis. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 116 Tap Create table of supporting points Activate Compensation with the ON/OFF sliding switch The linear error compensation for the axis is applied Further information: "Segmented linear error compensation (SLEC)", page 343 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 117 Tap Create table of supporting points Activate Compensation with the ON/OFF sliding switch The linear error compensation for the axis is applied Further information: "Segmented linear error compensation (SLEC)", page 343 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 118: Configuring Ved Sensors

    Basic settings Configuring the axes Configuring VED sensors If the QUADRA-CHEK 3000 VED software option is active, the VED sensor must be configured. This section describes the configuration procedure. Setting the camera The product supports the use of a connected camera. Connecting more than one camera can lead to faulty settings and incorrect measurement results.
  • Page 119 Drag the slider to the desired position to adjust the Blue gain Tap – or + to set the Exposure time (µs) The new camera settings are applied Further information: "Camera", page 318 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 120 Drag the slider to the desired position to adjust the Blue gain Tap – or + to set the Exposure time (µs) The new camera settings are applied Further information: "Camera", page 318 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 121 To select the source for the image displayed in the workspace, tap Image directory Select the folder and confirm with OK The image stored in the selected folder is displayed in the workspace Further information: "Camera", page 318 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 122 Tap the Acronym for quick access menu input field Adapt the existing acronym Confirm entry with RET The magnification list shows the magnification together with the adapted information Further information: "Magnifications", page 320 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 123 The active magnification is indicated by a check mark Tap the inactive magnification that you want to remove Tap Remove To confirm the removal, tap Remove in the dialog The magnification is removed from the magnification list HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 124 When the link is active, the lighting settings are saved for the respective magnification When the link is not active, you need to manually adjust the lighting if you change the magnification HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 125 Select the desired digital output in the Digital output for right segment drop-down list The lighting can now be adjusted with the lighting palette. Further information: "Lighting", page 321 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 126 Select the desired digital output in the Digital output for laser pointer drop-down list The lighting can now be adjusted with the lighting palette. Further information: "Lighting", page 321 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 127 The measured value is displayed in Camera skew The value can be adjusted by direct entry Tap Undo to repeat the teach sequence Tap Close to close the wizard Further information: "Camera orientation", page 327 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 128 Tap Confirm in the wizard to confirm the positioning of the measuring tool and the lighting settings The teach sequence is complete Tap Undo to repeat the teach sequence Tap Close to close the wizard Further information: "Contrast settings", page 328 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 129 Tap Undo to repeat the teach sequence Tap Close to close the wizard Repeat the procedure to determine the pixel sizes for all available magnifications Further information: "Pixel sizes", page 329 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 130: Oem Area

    Confirm the successful transfer with OK Safely removing a USB mass storage device Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove Disconnect the USB mass storage device HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 131: Adjusting The Startup Screen

    Confirm the successful transfer with OK Safely removing a USB mass storage device Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove Disconnect the USB mass storage device HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 133: Setup

    Setup...

  • Page 134: Overview

    Before the backed-up configuration data can be restored to a product, the software options that were active during the backup must be activated on the respective product. Further information: "Backing up and restoring the configuration", page 346 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 135: Logging In For Setup

    The language selected for the user is indicated by a national flag in a drop-down list Select the flag for the desired language in the Language drop-down list The user interface immediately switches to the selected language HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 136 Enter the new password and repeat it Confirm the entries with RET Tap OK Close the message with OK The new password is available the next time the user logs in HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 137: Setup Steps

    Select the desired format in the Date format list: MM-DD-YYYY: Display as month, day, year DD-MM-YYYY: Display as day, month, year YYYY-MM-DD: Display as year, month, day Further information: "Date and time", page 316 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 138 To reduce or increase the number of decimal places displayed, tap – or + Further information: "Units", page 316 Entering and configuring users The product defaults to three users with different rights: Setup Operator Further information: "User", page 335 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 139 Use the ON/OFF sliding switch to show or hide the contents Tap OK A message appears Close the message with OK The user account is created with the basic data; the user can then further adjust the account settings HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 140 To change the language, select the flag for the desired language in the Language drop-down list To activate or deactivate Auto login, use the ON/OFF sliding switch Further information: "User", page 335 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 141 Tap Settings in the main menu Tap User Tap the user you want to delete Tap Remove user account Enter the password of the authorized user (OEM or Setup) Tap OK The user is deleted HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 142 Confirm the entries with RET Enter the Preferred DNS server and, if required, the Alternative DNS server Confirm the entries with RET The configuration of the network connection is applied Further information: "Network", page 333 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 143 Adding a USB printer Tap Settings in the main menu Tap General Tap Printers If no default printer has been set up yet, a message appears Tap "Close" in the message HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 144 Select the appropriate driver for the printer If the appropriate driver is not listed, it needs to be copied to the product The printer manufacturer usually provides the appropriate driver. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 145 Tap Paper size to set the paper size Select the desired paper size The resolution and the paper size are saved as defaults The printer is added and can be used Further information: "Printers", page 315 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 146 Enter the connection parameters into the Connection input field, if they have not been entered automatically Confirm entry with RET Tap Select the driver The printer can only be activated with the assigned driver. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 147 Tap Paper size to set the paper size Select the desired paper size The resolution and the paper size are saved as defaults The printer is added and can be used Further information: "Printers", page 315 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 148 In the Printers drop-down list, select the printer you no longer need The model, location and connection of the printer are displayed Tap Remove Confirm with OK The printer is removed from the list and can no longer be used HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 149: Configuring Sensors

    Configuring sensors Setting the measuring application If the QUADRA-CHEK 3000 VED software option is active, the sensors must be configured. This section describes the configuration procedure. Adjusting the contrast settings The currently selected contrast threshold of the product may need to be adjusted to varying brightness conditions of the surroundings, e.g.
  • Page 150 Tap Undo to repeat the teach sequence Tap Close to close the wizard Repeat the procedure to determine the pixel sizes for all available magnifications Further information: "Pixel sizes", page 329 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 151: Setting The Measuring Application

    Signed: The distance between the measuring points is displayed depending on the measuring direction Absolute: The distance between the measuring points is displayed independently of the measuring direction Further information: "General settings", page 330 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 152 In the Minimum % proportion of retained points input field, specify the minimum percentage of measuring points that must be used for the measurement Further information: "Measuring point filter", page 330 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 153 To reduce or increase the minimum number of measuring points required, tap – or + It is not possible to use fewer than the mathematically required minimum number of points for the geometries. Further information: "Geometries", page 332 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 154 The list shows the form fields that can be inserted into the selected section of the template. A description of how to create the templates is provided in the Measurement Report chapter. Further information: "Measurement report", page 283 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 155 Control with operating elements Program step list Miscellaneous functions A description of how to create the measuring programs is provided in the Programming chapter. Further information: "Programming", page 271 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 157: Quick Start

    Quick Start...

  • Page 158: Overview

    Measuring the Measuring the machine results features features Conducting the Outputting reference mark measurement search reports Adjusting the Using measuring sensors programs HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 159: Preparing A Measurement

    This ensures the reproducibility of the measurement. The reference temperature is usually 20 °C. Stabilize the temperature of the measured objects for an appropriate amount time HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 160: Measuring Without A Sensor

    The workspace of the user interface displays the position of the measuring plate. The measurements illustrated here are described in detail in the Measurement chapter. Further information: "Measure menu without software option", page 64 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 161 This makes it possible to compare the measured values with the data in the technical drawing and assess them. Measured objects are usually aligned in three steps: 1 Measuring the alignment 2 Measuring a straight line 3 Constructing the zero point HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 162 In this way you increase the accuracy of the alignment. Tap Finish in the new feature The alignment is displayed in the feature list of the Inspector HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 163 In this way you increase the accuracy. Tap Finish in the new feature The line is displayed in the feature list of the Inspector HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 164 The zero point is created The workpiece coordinate system for the measured object has been determined Select Manual measuring in the function palette Tap Features preview The coordinate system is shown in the workspace HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 165 Measure Magic. Measure Magic is able to automatically recognize the geometry to be measured. Further information: "Overview of geometry types", page 191 This section provides examples describing how to measure three different features: 1 Circle 2 Slot 3 Blob HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 166 Tap Finish in the new feature The product calculates a new feature from the captured measuring points and the selected geometry The measured circle is displayed in the features preview The measurement is complete HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 167 Tap Finish in the new feature The product calculates a new feature from the captured measuring points and the selected geometry The measured slot is displayed in the features preview The measurement is complete HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 168 Tap Finish in the new feature The product calculates a new feature from the captured measuring points and the selected geometry The measured blob is displayed in the features preview The measurement is complete HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 169: Measuring With A Ved Sensor

    VED sensor documenting the measurement For measuring edges and contours with the QUADRA-CHEK 3000 VED software option, various measuring tools are available for the acquisition of measuring points in the live image. Further information: "Measuring tools", page 84 The measurements illustrated here are described in detail in the Measurement chapter.
  • Page 170 The geometry palette and the VED measuring tools are displayed The workspace shows the camera's live image In the quick access menu, select the magnification that is set on the measuring machine Select Alignment in the geometry palette HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 171 If the edge is interrupted or not fully displayed in the workspace, reposition the measuring tool and capture more measuring points Tap Finish in the new feature The alignment is displayed in the feature list of the Inspector HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 172 If the edge is interrupted or not fully displayed in the workspace, reposition the measuring tool and capture more measuring points Tap Finish in the new feature The line is displayed in the feature list of the Inspector HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 173 The workpiece coordinate system for the measured object has been determined Select Manual measuring in the function palette Tap Features preview The coordinate system is shown in the workspace Coordinate system of the measured object HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 174 In the quick access menu, select the magnification that is set on the measuring machine Select Circle in the geometry palette Position the measured object in the live image by moving the measuring plate HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 175 Select Slot in the geometry palette Select Single edge in the tool palette Position the search range of the measuring tool on the contour of the slot Resize the search range HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 176 Tap Finish in the new feature The product calculates a new feature from the captured measuring points and the selected geometry The measured slot is displayed in the features preview The measurement is complete HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 177 Tap Finish in the new feature The product calculates a new feature from the captured measuring points and the selected geometry The measured blob is displayed in the features preview The measurement is complete HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 178: Evaluating And Documenting The Measurement

    The Details dialog appears with the Overview tab selected Short description Name of the feature Axis positions of the center point Feature properties and parameters Features view of the measuring points and the form HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 179 Select the desired fitting algorithm in the Fitting algorithm drop-down list The feature is displayed according to the selected fitting algorithm Further information: "Display of measuring points and form", page 247 Tap Close to close the dialog HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 180 Drag the feature from the feature list into the workspace The Details dialog appears with the Overview tab selected Tap the Tolerances tab The tab for tolerancing the selected feature is displayed HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 181 Form tolerances, e.g. roundness Location tolerances, e.g. position, concentricity Directional tolerances, e.g. angularity, parallelism, perpendicularity Runout tolerances The tolerances can be activated or deactivated. Further information: "Tolerancing the features", page 258 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 182 To add all features to the measurement report, tap Select all in the Select drop-down list All features in the list and in the features preview are activated and displayed in green HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 183 Enter the number of the measurement job into the Job input field Confirm entry with RET Enter the part number of the measured object into the Part number input field Confirm entry with RET HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 184 DD-MM-YYYY: Time and date hh:mm YYYY-MM-DD: Time and date YYYY-MM-DD hh:mm: Date and time Tap the Preview menu The preview of the measurement report is displayed HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 185 Close the message with OK The measurement report is closed In the File management main menu, you can open and edit saved reports. Further information: "Managing folders and files", page 305 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 186 Internal/Programs Enter a name for the measuring program Confirm entry with RET Tap OK The measuring program is saved The name of the measuring program is displayed on the program control HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 187 The successful completion of the measuring program is displayed Tap Close in the message The features are displayed in the features preview Further information: "Starting a measuring program", page 276 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 189: Measurement

    Measurement...

  • Page 190: Overview

    Features are measured by manually capturing measuring points and using predefined geometries. You can optionally use optical sensors and various measuring tools to capture measuring points. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 191: Overview Of Geometry Types

    ≥ 5 Rectangle Determines a rectangular feature with straight sides The position and length of the reference axis are defined by the measuring points that are farthest apart HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 192 Alignment Determines the alignment of the X axis of the reference system for a measured object ≥ 3 Reference Determines the inclination plane of the reference plane for a measured object HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 193: Capturing Measuring Points

    The procedure for capturing measuring points without a sensor is basically the same for all geometries and is described below using the "Circle" geometry as an example. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 194 The number of captured measuring points is shown next to the symbol Position the second measuring point on the circular contour Distribute the measuring points as evenly as possible along the contour of the feature. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 195 Tap Finish to conclude the measuring point acquisition The acquired feature is displayed in the feature list and the features preview HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 196: Capturing Measuring Points With A Sensor

    Required measuring accuracy Economic efficiency and available measuring time If the QUADRA-CHEK 3000 VED software option is activated on the product, the product supports the use of a VED sensor (optical sensor). A VED sensor is a USB camera or network camera connected to the product.
  • Page 197 "Overview of geometry types", page 191 The procedure for capturing measuring points with a sensor is basically the same for all geometries and is thus described below by way of an example geometry. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 198 Repeat the last two steps for the third measuring point As soon as a sufficient number of measuring points have been captured for the feature, a check mark appears next to the feature in the feature list HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 199 Measurement | Capturing measuring points Tap Finish to conclude the measuring point acquisition The acquired feature is displayed in the feature list and the features preview HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 200 Inspector Further information: "Adjusting the General settings", page 151 The number of captured measuring points is shown next to the symbol HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 201 Tap Finish to conclude the measuring point acquisition The product calculates a new feature from the captured measuring points and the selected geometry The acquired feature is displayed in the feature list and the features preview HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 202: Conducting A Measurement

    This ensures the reproducibility of the measurement. The reference temperature is usually 20 °C. Stabilize the temperature of the measured objects for an appropriate amount time HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 203 Starting the reference mark search manually If the reference mark search was not performed on startup, it can be started manually later. Further information: "Starting the reference mark search", page 112 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 204 Setting the lighting Tap Lighting palette Use the sliders to adjust the lighting in the workspace so that the contrast at the object edge is as high as possible HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 205 Tap Confirm in the wizard to confirm the positioning of the measuring tool and the lighting settings The teach sequence is complete Tap Undo to repeat the teach sequence Tap Close to close the wizard Further information: "Contrast settings", page 328 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 206: Aligning The Measured Object

    The geometry palette and the VED measuring tools are displayed The workspace shows the camera's live image In the quick access menu, select the magnification that is set on the measuring machine Select Alignment in the geometry palette HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 207 If the edge is interrupted or not fully displayed in the workspace, reposition the measuring tool and capture more measuring points Tap Finish in the new feature The alignment is displayed in the feature list of the Inspector HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 208 If the edge is interrupted or not fully displayed in the workspace, reposition the measuring tool and capture more measuring points Tap Finish in the new feature The line is displayed in the feature list of the Inspector HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 209 The workpiece coordinate system for the measured object has been determined Select Manual measuring in the function palette Tap Features preview The coordinate system is shown in the workspace Coordinate system of the measured object HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 210: Measuring A Feature

    Activate or deactivate automatic measuring point acquisition Further information: "Setting automatic measuring point acquisition", page 81 Select the Circle measuring tool Position the measuring tool above the circle to be measured Capture measuring points HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 211 Measurement | Conducting a measurement Conclude the measuring point acquisition The measured feature is displayed in the feature list The feature can be evaluated Further information: "Measurement evaluation", page 245 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 212: Constructing Features

    The overview shows the parent features and construction types that can be used for constructing a feature. Point / Zero point Parent feature Construction type Display Point Copy Point Max. Y point HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 213 Measurement | Constructing features Parent feature Construction type Display Point Min. Y point Line Center Line End point 1 Line End point 2 Line Point of origin Point and Line Perpendclr. pnt. Center HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 214 Display Arc and Line Intersection 1 Arc and Line Intersection 2 Arc and Line Perpendclr. pnt. 2x Line Intersection Distance End point 1 Distance End point 2 Point and Distance Shift HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 215 Parent feature Construction type Display Angle Vertex Circle Center Circle and Line Intersection 1 Circle and Line Intersection 2 Circle and Line Perpendclr. pnt. 2x Circle Intersection 1 2x Circle Intersection 2 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 216 Center Ellipse and Line Perpendclr. pnt. 2x Ellipse Center Slot Center Rectangle Center Multiple features Average from any number and combination of the center points of: Point Slot Rectangle Circle Ellipse HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 217 Parent feature Construction type Display Line Copy 2x Point Center 2x Line Centerline 1 2x Line Centerline 2 2x Line Gauge line (the length must be specified) Distance Centerline Ellipse Semimajor axis HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 218 Point and Line Vertical Point and Line Parallel Point and Arc Center Point and Arc Tangent 1 Point and Arc Tangent 2 Point and Circle Center Point and Circle Tangent 1 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 219 Construction type Display Point and Circle Tangent 2 Point and Ellipse Center Point and Slot Center Point and Rectangle Center Line and Circle Vertical Line and Circle Parallel Line and Arc Vertical HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 220 Construction type Display Line and Arc Parallel Line and Ellipse Vertical Line and Ellipse Parallel Line and Distance Shift Line and Slot Vertical Line and Slot Parallel Line and Rectangle Vertical HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 221 Parent feature Construction type Display Line and Rectangle Parallel Line and Angle Rotation 2x Circle Center 2x Circle Tangent 1 2x Circle Tangent 2 2x Arc Center 2x Arc Tangent 1 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 222 2x Arc Tangent 2 Circle and Ellipse Center Circle and Ellipse Tangent 1 Circle and Ellipse Tangent 2 Arc and Ellipse Center Arc and Ellipse Tangent 1 Arc and Ellipse Tangent 2 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 223 Circle and Arc Center Circle and Arc Tangent 1 Circle and Arc Tangent 2 Circle and Slot Center Circle and Rectangle Center Arc and Slot Center Arc and Slot Tangent 1 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 224 Display Arc and Slot Tangent 2 Arc and Rectangle Center Arc and Rectangle Tangent 1 Arc and Rectangle Tangent 2 2x Ellipse Center 2x Ellipse Intersection 1 2x Ellipse Intersection 2 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 225 Measurement | Constructing features Parent feature Construction type Display Slot Centerline Slot and Ellipse Center 2x Slot Center Rectangle Centerline Rectangle and Ellipse Center 2x Rectangle Center Slot and Rectangle Center HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 226 Point Slot Circle Ellipse Circle Parent feature Construction type Display Circle Copy Copy (circle superimposed on arc) 2x Circle Average 2x Line Gauge circle Circle and Distance Shift HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 227 Arc and Distance Shift Multiple features Arc from the center points of at least three features in any combination of: Point Slot Rectangle Circle Ellipse Ellipse Parent feature Construction type Display Ellipse Copy HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 228 Parent feature Construction type Display Slot Copy Slot and Distance Shift Multiple features Slot from the center points of at least five features in any combination of: Point Slot Rectangle Circle Ellipse HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 229 Rectangle from the center points of at least five features in any combination of: Point Slot Rectangle Circle Ellipse Distance Parent feature Construction type Display Distance Copy Distance Direction change 2x Point Center HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 230 Construction type Display Point and Line Center Point and Circle Center Point and Circle Minimum Point and Circle Maximum Point and Arc Center Point and Arc Minimum Point and Arc Maximum HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 231 Measurement | Constructing features Parent feature Construction type Display Point and Ellipse Center Point and Slot Center Point and Rectangle Center Line Length 2x Line Center 2x Line Minimum 2x Line Maximum HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 232 Construction type Display Line and Circle Center Line and Circle Minimum Line and Circle Maximum Line and Arc Center Line and Arc Minimum Line and Arc Maximum Line and Ellipse Center HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 233 Measurement | Constructing features Parent feature Construction type Display Line and Slot Center Line and Rectangle Center 2x Distance 2x Distance Average 2x Distance Maximum 2x Distance Minimum 2x Circle Center HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 234 Measurement | Constructing features Parent feature Construction type Display 2x Circle Maximum 2x Circle Minimum 2x Arc Center 2x Arc Maximum 2x Arc Minimum 2x Ellipse Center Circle and Arc Center HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 235 Construction type Display Circle and Arc Maximum Circle and Arc Minimum Circle and Ellipse Center Circle and Slot Center Circle and Rectangle Center Arc and Ellipse Center Arc and Slot Center HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 236 Measurement | Constructing features Parent feature Construction type Display Arc and Rectangle Center Slot and Ellipse Center 2x Slot Center Rectangle and Ellipse Center 2x Rectangle Center Slot and Rectangle Center HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 237 Measurement | Constructing features Angle Parent feature Construction type Display Angle Copy 2x Line Interior angle 2x Line 180° – angle 2x Line 180° + angle 2x Line 360° – angle HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 238: Constructing A Feature

    If a feature cannot be concluded, the construction must be checked to ensure that the parent features used are permitted. The constructed feature is displayed in the workspace and the feature list HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 239 To change the geometry type, select the desired geometry type in the New type of geometry drop-down list The feature is displayed in the new form Tap Close to close the dialog HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 240: Defining Features

    The overview shows the definable geometries and the required geometry parameters. Display Geometry parameters Point The feature is defined by the following values: X: Position on the X axis Y: Position on the Y axis HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 241 : End angle between the X axis and the second side Ɵ enclosing the opening angle D: Diameter of the arc R: Radius of the arc To switch between diameter and radius, tap D or R HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 242 X1: Position of the first point on the X axis Y1: Position of the first point on the Y axis X2: Position of the second point on the X axis Y2: Position of the second point on the Y axis HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 243 Alignment The feature is defined by the following values: X: Position on the X axis Y: Position on the Y axis θ: Direction with angle between X axis and alignment Ɵ HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 244: Defining A Feature

    Confirm entry with RET Enter the geometry parameters of the feature Confirm the entries with RET Tap Finish in the new feature The defined feature is displayed in the feature list HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 245: Measurement Evaluation

    Measurement evaluation...

  • Page 246: Overview

    Tap Measure in the main menu The user interface for measuring, constructing and defining appears Drag the feature from the feature list into the workspace The Details dialog appears with the Overview tab selected HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 247 The measuring points used for the fitting algorithm are displayed in white The distances between the measuring points and the calculated form are displayed as lines HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 248: Fitting Algorithm

    The algorithm is suitable e.g. for measuring pins or shafts when checking mating sizes. The center of the minimum circumscribed circle does not coincide with the center of the maximum inscribed circle. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 249 The following overview shows the possible fitting algorithms for the features. Geometry Fitting algorithm Gaussian Minimum Max. Min. inscribed circum- scribed Point Line Circle Ellipse Slot Rectangle Distance Angle Blob Zero point Alignment Reference plane HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 250: Evaluating A Feature

    Select the desired fitting algorithm in the Fitting algorithm drop-down list The feature is displayed according to the selected fitting algorithm Further information: "Display of measuring points and form", page 247 Tap Close to close the dialog HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 251 Select the desired geometry type in the New type of geometry drop-down list The feature is displayed in the new form Further information: "Display of measuring points and form", page 247 Tap Close to close the dialog HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 252: Defining Tolerances

    The tab for tolerancing the selected feature is displayed Short description Display of general tolerance List of tolerances, depending on feature Status of the tolerance: active and within the tolerance or active and outside the tolerance HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 253 The results of the tolerance test are indicated by symbols in the feature list and on the Tolerances tab. Symbol Meaning The activated tolerances of the feature are met. One or more activated tolerances of the feature are exceeded. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 254: Overview Of Tolerances

    Point, height point ISO 2768 Line ISO 2768 Circle ISO 2768 ISO 2768 Ellipse ISO 2768 Slot ISO 2768 Rectangle ISO 2768 Distance ISO 2768 Angle ISO 2768 Blob ISO 2768 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 255 The least material requirement defines the requirements for the minimum material thicknesses of a feature. It defines a tolerance for the feature with respect to a geometrically ideal counterpart that must be fully enclosed by the feature. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 256: Configuring General Tolerances

    Drag the feature from the feature list into the workspace The Overview tab is displayed Tap the Tolerances tab The tab for tolerancing the selected feature is displayed Tap General tolerances HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 257 Tap the checkbox next to No general tolerances to deactivate the general tolerances The active checkbox is highlighted in green Tap General tolerances No general tolerance is displayed on the Tolerances tab HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 258: Tolerancing The Features

    An overview of the selected size tolerance appears Activate tolerancing of the measured value with the ON/OFF sliding switch The drop-down list with the selected General tolerance ISO 2768 or Decimal place tolerances is activated HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 259 The nominal value is shown in green if it is within tolerance Tap the size tolerance The Tolerances tab is displayed The result of the tolerance test is displayed on the tab and in the feature list HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 260 The nominal value is shown in green if it is within tolerance Tap the size tolerance The Tolerances tab is displayed The result of the tolerance test is displayed on the tab and in the feature list HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 261 The display in the drop-down list switches to Manual after the adjustment Tap the symbol for size tolerance The Tolerances tab is displayed The result of the tolerance test is displayed on the tab and in the feature list HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 262 An overview of the selected form tolerance appears Activate tolerancing of the measured value with the ON/OFF sliding switch The drop-down list with the selected General tolerance ISO 2768 or Decimal place tolerances is activated HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 263 The value of the tolerance zone is shown in red if the deviation is outside the tolerance zone Tap Roundness The Tolerances tab is displayed The result of the tolerance test is displayed on the tab and in the feature list HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 264 The display in the drop-down list switches to Manual after the adjustment Tap Roundness The Tolerances tab is displayed The result of the tolerance test is displayed on the tab and in the feature list HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 265 "Overview of position tolerance types", page 255 Activate tolerancing of the measured value with the ON/OFF sliding switch The drop-down list with the selected General tolerance ISO 2768 or Decimal place tolerances is activated HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 266 The value of the tolerance zone is shown in green if the deviation is within the tolerance zone Tap Position The Tolerances tab is displayed The result of the tolerance test is displayed on the tab and in the feature list HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 267 The display in the drop-down list switches to Manual after the adjustment Tap Position The Tolerances tab is displayed The result of the tolerance test is displayed on the tab and in the feature list HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 268 An overview of the perpendicularity tolerance appears Activate tolerancing of the measured value with the ON/OFF sliding switch The drop-down list with the selected General tolerance ISO 2768 or Decimal place tolerances is activated HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 269 The value of the tolerance zone is shown in green if the deviation is within the tolerance zone Tap Perpendicularity The Tolerances tab is displayed The result of the tolerance test is displayed on the tab and in the feature list HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 270 The display in the drop-down list switches to Manual after the adjustment Tap Perpendicularity The Tolerances tab is displayed The result of the tolerance test is displayed on the tab and in the feature list HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 271: Programming

    Programming...

  • Page 272: Overview

    Inspector, the product always records every measuring process or work step as a program step. The operator can switch the view between the feature list and the program step list at any time. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 273 The program step list is displayed in the Inspector The program control is displayed in the workspace In the Miscellaneous functions dialog, tap Close Control with operating elements Program step list Miscellaneous functions HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 274: Using The Program Control

    The measuring program is paused Closing the program control If no measuring program is currently being executed or edited, you can close the program control. Tap Close to close the program control HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 275: Recording A Measuring Program

    Internal/Programs Enter a name for the measuring program Confirm entry with RET Tap OK The measuring program is saved The name of the measuring program is displayed on the program control HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 276: Starting A Measuring Program

    The successful completion of the measuring program is displayed Tap Close in the message The features are displayed in the features preview HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 277 The successful completion of the measuring program is displayed Tap Close in the message The features are displayed in the features preview HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 278: Editing A Measuring Program

    The work step is added to the program step list as a new program step If changes are made to a measuring program, the measuring program needs to be saved again. Further information: "Saving a measuring program", page 275 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 279: Adjusting Program Steps

    The settings for the measuring tool are applied If changes are made to a measuring program, the measuring program needs to be saved again. Further information: "Saving a measuring program", page 275 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 280 The settings and tolerances are saved for the feature If changes are made to a measuring program, the measuring program needs to be saved again. Further information: "Saving a measuring program", page 275 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 281 "Saving a measuring program", page 275 Closing a program step without applying adjustments Tap Close in the program step to close it without applying any adjustments you made The changes made are discarded HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 282: Setting And Clearing Breakpoints

    Tap Breakpoint The dot next to the name of the program step is removed The breakpoint is cleared Removing all breakpoints Tap Remove breakpoints on the program control All breakpoints are removed HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 283: Measurement Report

    Measurement report...

  • Page 284: Overview

    "Creating and editing a template", page 291 Activation Tap Measurement report in the main menu List of default templates Preview of the selected template Display of information on the selected template List of custom templates HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 285: Managing Templates For Measurement Reports

    Tap Rename file Change the file name in the dialog Confirm the entry with RET Tap OK Deleting a template Tap Delete selection Tap Delete The template for the measurement report is deleted HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 286: Creating A Measurement Report

    To add all features to the measurement report, tap Select all in the Select drop-down list All features in the list and in the features preview are activated and displayed in green HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 287 Enter the number of the measurement job into the Job input field Confirm entry with RET Enter the part number of the measured object into the Part number input field Confirm entry with RET HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 288 DD-MM-YYYY: Time and date hh:mm YYYY-MM-DD: Time and date YYYY-MM-DD hh:mm: Date and time Tap the Preview menu The preview of the measurement report is displayed HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 289 Close the message with OK The measurement report is closed In the File management main menu, you can open and edit saved reports. Further information: "Managing folders and files", page 305 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 290 Passed Failed Inactive Is not Only features that do not meet the selected characteristic are displayed. Selection Only the selected features are displayed. Is not Only the unselected features are displayed. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 291: Creating And Editing A Template

    A new template can be added or created from existing templates. Tap Measurement report in the main menu Tap Add to create a new template The Default settings for the template are displayed HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 292: Editing The Default Settings For The Measurement Report

    To show the page header in the template, activate Display page header with the ON/OFF sliding switch To show the report header in the template, activate Display report header with the ON/OFF sliding switch HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 293: Configuring The Page Header

    "Grid" operating element for displaying and hiding the auxiliary lines in the editor. Tap Grid to display or hide the grid of auxiliary lines The grid of auxiliary lines is always active. All fields of the form are automatically aligned with HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 294 Tap the Logo form field in the template A dialog appears Select the desired logo in the storage location Tap OK to close the dialog The logo is inserted into the template HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 295 Tap Grid to use auxiliary lines for easy alignment Drag the form field to the desired position in the template If form fields overlap, the affected area is highlighted in red The change to the form field is applied HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 296: Configuring The Report Header

    The form fields for the template are adjustable. The list shows the form fields that can be inserted into the selected section of the template. "Grid" operating element for displaying and hiding the auxiliary lines in the editor. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 297 Product designation The product designation of the product is inserted. Serial number The serial number of the product is inserted. Firmware version The firmware version currently installed on the product is inserted. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 298 Tap Grid to use auxiliary lines for easy alignment Drag the form field to the desired position in the template If form fields overlap, the affected area is highlighted in red The change to the form field is applied HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 299: Defining The Data For The Measurement Report

    "Grid" operating element for displaying and hiding the auxiliary lines in the editor. Tap Grid to display or hide the grid of auxiliary lines The grid of auxiliary lines is always active. All fields of the form are automatically aligned with HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 300 The feature type used for creating the feature is inserted. Tolerance - general state The overall status of all tolerances applied to the feature is inserted. For example, Passed if all individual tolerances are met. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 301 Segment +3: +++ Reference, bonus The reference feature of a tolerance applied to the feature is inserted. If a material requirement is being used, the exist- ing tolerance bonus is inserted. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 302: Saving The Template

    Further information: "Saving the template", page 302 Tap Close to exit or cancel the creation of the template or measurement report Tap OK to close the message The editor is closed HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 303: File Management

    File management...

  • Page 304: Overview

    Image files *.txt, *.log, *.xml, *.csv Text files *.pdf PDF files Activation Tap File management in the main menu List of available storage locations List of folders in the selected storage location HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 305: Managing Folders And Files

    The operating elements are displayed Tap Rename folder Tap the input field in the dialog and enter a new name for the folder Confirm the entry with RET Tap OK The folder is renamed HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 306 Touch the icon of the folder or file you want to delete and drag it to the right The operating elements are displayed Tap Delete selection Tap Delete The folder or file is deleted HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 307: Displaying And Opening Files

    Tap View The file contents are displayed Tap Close to close the view In this view, you can print files of the *.pdf type on the connected printer by tapping Print. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 308 To display the measurement report, tap View To edit the measurement report, tap Recreate report The measurement report is opened in the preview of the editor Further information: "Opening a new template with the editor", page 291 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 309: Exporting Files

    Safely removing a USB mass storage device Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove Disconnect the USB mass storage device HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 311: Settings

    Settings...

  • Page 312: Overview

    Settings chapter. If all settings need to be reset to the factory defaults, you can restore the product to the factory default settings. Further information: "Resetting to the factory defaults", page 350 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 313: General

    The time until energy-save mode is activated is adjustable. Setting range: 0 min ... 120 min If the value is set to 0, the energy-save mode is deactivated Default setting: 30 minutes HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 314: Display

    Touch tone Sound to be played when using a touch element When you select a setting, the associated sound is played Settings: Standard, Guitar, Robot, Outer space, No sound Default setting: Standard HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 315: Printers

    Shows the type of the configured printer Location Shows the location of the configured printer Connection Shows the connection of the configured printer Remove the selected printer Deletes the configured printer from the product HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 316: Date And Time

    Unit for angular values Settings: Radian: Angle in radian (rad) Decimal degrees: Angle in degrees (°) with decimal places Deg-Min-Sec: Angle in degrees (°), minutes ['] and seconds ["] Default setting: Decimal degrees HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 317: Documentation

    Default: Document containing HEIDENHAIN service addresses 15.3.10 Documentation Parameter Meaning and function Operating Instructions Display of the operating instructions stored on the product Default: No document available, the desired language can be added HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 318: Sensors

    32 Bit: 16.78 million colors with accelerated rendering Image directory Location in which the demo image is stored on the product (can only be set for virtual cameras) Default setting: Internal/System/CameraInternal/System/ Camera HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 319 X position of the image section relevant to image evaluation Setting range: Depending on connected camera Detail: Y position Y position of the image section relevant to image evaluation Setting range: Depending on connected camera HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 320: Magnifications

    Magnifications Definition of the respective magnifications Entry for Description and Acronym for quick access menu: Default magnification: VED Zoom 1 At least one character Default setting: VED Zoom 1 and VZ1 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 321: Lighting

    ON: When selecting a magnification, the last selected setting for this magnification is set for the lighting OFF: When selecting a magnification, no changes are made to the lighting Default setting: OFF HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 322 Digital output for left segment Not connected Digital output for right segment Dout 0 X103.7 Dout 1 X103.26 Dout 2 X103.8 Dout 3 X103.27 Dout 4 X103.9 Dout 5 X103.28 Default value: Not connected HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 323 Assignment of the digital output for the laser pointer Settings of the digital output: Not connected Dout 0 X103.7 Dout 1 X103.26 Dout 2 X103.8 Dout 3 X103.27 Dout 4 X103.9 Dout 5 X103.28 Default value: Not connected HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 324 Threshold value for the slider in pixels from the initial position (0 %), starting from which the light is activated or deactivated via the digital output Setting range: 0 ... 100 Default value: 5 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 325 Threshold value for the slider in pixels from the initial position (0 %), starting from which the light is activated or deactivated via the digital output Setting range: 0 ... 100 Default value: 5 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 326 Threshold value for the slider in pixels from the initial position (0 %), starting from which the light is activated or deactivated via the digital output Setting range: 0 ... 100 Default value: 5 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 327: Camera Orientation

    Parameter Explanation Camera skew Compensation of the camera skew caused by the mechanical mounting Setting range: -5° ... +5° Default value: 0° Teach sequence Teach sequence for determining the Camera orientation HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 328: Contrast Settings

    Threshold value for the contrast starting from which a transition edge detection is recognized as an edge Setting range: 0 ... 255 Default value: 0 Teach sequence Teach sequence for determining the contrast threshold value for edge detection HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 329: Pixel Sizes

    Setting range Millimeters: 0.00001 mm ... 5 mm Inch: 0.0000004" ... 0.2" Default value: Millimeters: 1.0000 Inch: 0.039370 Teach sequence Teach sequence for determining the Pixel size for the selected Magnification HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 330: Features

    Minimum % proportion of Percentage of the measuring points that are used for the calcula- retained points tion of the feature Setting range: 0 % ... 100 % Default value: 75 % HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 331: Measure Magic

    Minimum length for recognizing a line Setting range: ≥0 Default value: 0.001 Minimum numeric ellipse Ratio of the two reference axes for recognizing an ellipse eccentricity Setting range: ≥0 Default value: 0.500 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 332: Geometries

    Setting range: 3 ... 100 Default setting: 3 Alignment Setting range: 2 ... 100 Default setting: 2 Distance Setting range: 2 ... 100 Default setting: 2 Angle Setting range: 4 ... 100 Default setting: 4 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 333: Interfaces

    IPv6 standard gateway Network address of the router connecting a network Preferred DNS server Primary server for mapping the IP address Alternative DNS server Optional server for mapping the IP address HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 334: Network Drive

    Kerberos V5 authentication and packet signing NTLM password hashing NTLM password hashing with signing NTLMv2 password hashing NTLMv2 password hashing with signing Default value: None Mount options settings: Default value: nounix,noserverino HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 335: User

    Configuration of the default user Operator Creation of a new user of the type Operator Further information: "Entering and configuring users", page 138 It is not possible to create additional OEM-type and Setup-type users. HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 336: User Type Oem

    Language of the user – Auto login On restart of the product: Automatic login of the last logged-in user Default value: OFF – Remove user account Removal of the user account HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 337: User Type Operator

    Display of the assignment of the encoder inputs, the analog and digital outputs as well as the analog and digital inputs to the axes Error compensation Configuration of error compensation using NLEC and SEC HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 338 ON: The reference mark search can be canceled by any user type OFF: The reference mark search can only be canceled by the OEM or Setup user type Default value: OFF HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 339 Nonlinear error compensation Mechanical influences on the axes of the machine are compen- (NLEC) sated Squareness error compensation Mechanical influences on the squareness of the axes relative to (SEC) each other are compensated HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 340 Squareness error compensation (SEC) Parameter Explanation XY plane Mechanical influences on the squareness of the axes relative to each other are compensated XZ Plane Setting range: 85° ... 95° YZ plane Default value: 90 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 341: Axis Settings

    Length of a signal period on linear encoders Setting range: 0.001 µm ... 1000000.000 µm Default value: 20.000 Line count Number of lines on angle encoders Setting range: 1 ... 1000000 Default value: 1000 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 342 Positive: The direction of traverse corresponds to the counting direction of the encoder Negative: The direction of traverse does not correspond to the counting direction of the encoder Default value: Positive HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 343 Start point The start point defines the point starting from which the compensation is applied to the axis Create Creates a new table of supporting points based on the entries HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 344: Service

    Version number of the parameters of the software options audio.xml Version number of the audio parameters camera.xml Version number of the camera parameters cameraRuntime.xml Version number of the runtime environment parameters of the camera HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 345 Version number of the runtime parameters serialPort.xml Version number of the parameters of the serial interface users.xml Version number of the user parameters ved.xml version Version number of the VED parameters HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 346: Backing Up And Restoring The Configuration

    The configuration file was backed up Safely removing a USB mass storage device Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove Disconnect the USB mass storage device HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 347 Safely removing a USB mass storage device Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove Disconnect the USB mass storage device HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 348: Firmware Update

    Starting a firmware update Tap Settings in the main menu Tap Service Open in the sequence Firmware update Continue The service application is launched HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 349 Safely removing a USB mass storage device Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove Disconnect the USB mass storage device HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 350: Resetting To The Factory Defaults

    Tap OK to confirm the reset Tap OK to confirm shutdown of the product The product is shut down All settings are reset To restart the product, switch it off and then back on HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 351: Oem Area

    Confirm the successful transfer with OK Safely removing a USB mass storage device Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove Disconnect the USB mass storage device HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 352 Confirm the successful transfer with OK Safely removing a USB mass storage device Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove Disconnect the USB mass storage device HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 353: Documentation

    The Operating Instructions can be opened on the product Safely removing a USB mass storage device Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove Disconnect the USB mass storage device HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 354: Software Options

    Activation of the software options via license key or license file Further information: "Activating a license key", page 111 Reset trial options Reset of the trial options by entering a license key HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 355: Service And Maintenance

    Service and maintenance...

  • Page 356: Overview

    Do not use sharp-edged objects to remove persistent contamination Use only a cloth dampened with water and a mild detergent for cleaning the exterior surfaces Use a lint-free cloth and a commercially available glass cleaner to clean the screen HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 357: Maintenance Schedule

    When connecting the peripheral devices (e.g. encoders), the operating company must ensure safe resumption of operation and assign authorized and appropriately qualified personnel to the task. Further information: "Obligations of the operating company", page 19 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 359: What To Do If

    What to do if ...

  • Page 360: Overview

    If the firmware is damaged, the product starts the Recovery System. The firmware and the configuration are deleted. Restoring the firmware Create the "heidenhain" folder in a USB mass storage device In the "heidenhain" folder, create the "update" folder Copy the current firmware to the "update" folder...

  • Page 361: Troubleshooting

    Incorrect settings Check the camera settings Qualified of the camera (see "Setting the camera", personnel page 118) Defective Check the cable and the Qualified connection correct connection to X32 / personnel X117 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 362 As a user with a higher Qualified possible. not exist authorization level, reset the personnel password (see "Entering and configuring users", page 138) To reset the OEM password, contact a HEIDENHAIN service agency HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 363: Removal And Disposal

    Removal and disposal...

  • Page 364: Overview

    Forward the product to recycling in accordance with the applicable local disposal regulations If you have any questions about the disposal of the product, please contact a HEIDENHAIN service agency HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 365: Specifications

    Specifications...

  • Page 366: Product Data

    Voltage tolerance ±5 %, maximum current 100 mA 5 V voltage outputs Data interface Hi-Speed USB 2.0 (Type A), max. current 500 mA per USB port 100 Mbit/1 Gbit Ethernet (RJ45) HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 367 Protection EN 60529 Front panel and side panels: IP 65 Rear panel: IP 40 Weight 3.5 kg With Duo-Pos stand 3.8 kg With Multi-Pos stand: 4.5 kg With Multi-Pos holder: 4.1 kg HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...

  • Page 368: Product Dimensions And Mating Dimensions

    Specifications | Product dimensions and mating dimensions 19.2 Product dimensions and mating dimensions All dimensions in the drawings are in millimeters. 38 1 30.5 119.5 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 369 Specifications | Product dimensions and mating dimensions Product dimensions with Duo-Pos stand ISO 7092-4 ISO 7092-4 ISO 7380-M4x8 Md = 2.6 Nm ISO 7380-M4x8 Md = 2.6 Nm 115.5 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 370 Specifications | Product dimensions and mating dimensions Product dimensions with Multi-Pos stand ISO 14581-M4x8 Md = 2.6 Nm Md = 15 Nm max. 1 18.75 12.3 Product dimensions with Multi-Pos holder Md = 15 Nm max. 1 HEIDENHAIN | QUADRA-CHEK 3000 | Operating Instructions | 6/2016...
  • Page 371 *I_1178796-20* Translation of original document 1178796-20 · Ver00 · 6/2016 · H · Printed in Germany...

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