Rear Brake Pedal Removal And Installation; Specifications; Service Data; Tightening Torque Specifications - Suzuki GSX-R600 Manual

Rear Brake Pedal Removal and Installation

Removal
1) Remove the master cylinder assembly. Refer to
"Rear Brake Master Cylinder Assembly Removal
and Installation (Page 4A-16)".
2) Disconnect the rear brake light switch lead wire
coupler. Refer to "Rear Brake Light Switch
Inspection (Page 4A-4)".
3) Remove the rear brake pedal as shown in the rear
brake pedal construction. Refer to "Rear Brake
Pedal Construction (Page 4A-18)".

Service Data

Brake
Unit: mm (in)
Item
Rear brake pedal height
Master cylinder bore
Master cylinder piston diam.
Brake fluid type

Tightening Torque Specifications

Fastening part
Air bleeder valve (Front)
Air bleeder valve (Rear)
Master cylinder holder bolt (Upper and Lower)
Brake hose union bolt
Air bleeder valve (Master cylinder)
Brake lever pivot bolt
Brake lever pivot bolt lock-nut
Rear brake master cylinder mounting bolt
Rear brake master cylinder rod lock-nut
NOTE
The specified tightening torque is also described in the following.
"Front Brake Hose Routing Diagram (Page 4A-1)"
"Rear Brake Hose Routing Diagram (Page 4A-2)"
"Front Brake Master Cylinder Components (Page 4A-10)"
"Rear Brake Master Cylinder Components (Page 4A-15)"
"Rear Brake Pedal Construction (Page 4A-18)"
Reference:
For the tightening torque of fastener not specified in this section, refer to "Tightening Torque List in Section 0C
(Page 0C-9)".
Installation
B837H14106020
Replace the snap ring with a new one.
Install the rear brake pedal as shown in the rear brake
pedal construction. Refer to "Rear Brake Pedal
Construction (Page 4A-18)".

Specifications

Standard
65 – 75 (2.6 – 3.0)
Front 17.460 – 17.503 (0.6874 – 0.6891)
Rear 14.000 – 14.043 (0.5512 – 0.5529)
Front 17.417 – 17.444 (0.6857 – 0.6868)
Rear 13.957 – 13.984 (0.5495 – 0.5506)
DOT 4
Tightening torque
N⋅m
7.5
7.5
10
23
6
1
6
10
18
Brake Control System and Diagnosis:
CAUTION
!
kgf-m lb-ft
0.75 5.5
0.75 5.5
1.0 7.0
2.3 16.5
0.6 4.5
0.1 0.7
0.6 4.5
1.0 7.0
1.8 13.0
4A-19
B837H14107001
Limit
—
—
—
—
—
—
B837H14107002
Note
(Page 4A-5) /
(Page 4A-7)
(Page 4A-6) /
(Page 4A-8)
(Page 4A-11)
(Page 4A-11) /
(Page 4A-16)
(Page 4A-12)
(Page 4A-14)
(Page 4A-14)
(Page 4A-16)
(Page 4A-16)