Crankshaft Journal Bearing Inspection And Selection - Suzuki GSX-R600 Manual

1D-76 Engine Mechanical:
4) Select the specified bearings from the bearing
selection table.
CAUTION
!
The bearings should be replaced as a set.
Bearing selection table
Code
1 Green
Conrod
I.D. "A"
2 Black
Bearing thickness specification
Color "C" (Part No.)
Yellow
(12164-29G00-0D0)
Brown
(12164-29G00-0C0)
Black
(12164-29G00-0B0)
Green
(12164-29G00-0A0)
"C"
"C": Color code
Crank pin O.D. "B "
1 2 3
Black Brown
Brown Yellow
I718H1140293-01
Thickness
1.492 – 1.496 mm
(0.0587 – 0.0589 in)
1.488 – 1.492 mm
(0.0586 – 0.0587 in)
1.484 – 1.488 mm
(0.0584 – 0.0586 in)
1.480 – 1.484 mm
(0.0583 – 0.0584 in)
I823H1140595-01
Crankshaft Journal Bearing Inspection and
Selection
Refer to "Engine Bottom Side Disassembly (Page 1D-
47)".
Refer to "Engine Bottom Side Assembly (Page 1D-54)".
Inspection
1) Inspect each upper and lower crankcase bearing for
any damage.
2) Set the crankshaft onto the upper crank case.
3) Install the plastigauge onto each crankshaft journal
as shown in the figure.
Special tool
(A): 09900–22301 (Plastigauge (0.025 –
0.076 mm))
NOTE
Do not place the plastigauge on the oil hole.
4) Mate the lower crankcase with the upper crankcase.
B837H11406042
I837H1140188-01
I837H1140189-01
(A)
I837H1140190-01