Suzuki GSX-R600 Manual page 447

Front fork cap bolt
NOTE
Turn the inner rod lock-nut until stops on the
inner rod threads.
• Pull up the inner rod with the special tool (A).
• Compress the spring with the special tool (B) and then
insert the special tool (C) between the lock-nut and
spring retainer.
Special tool
(A): 09940–52841 (Inner rod holder)
(B): 09940–94930 (Front fork spacer holder)
(C): 09940–94922 (Front fork spring stopper
plate)
• Apply fork oil to the O-ring.
CAUTION
!
Use a new O-ring to prevent oil leakage.
: Fork Oil 99000–99001–SS5 (SUZUKI FORK
OIL SS-05 or equivalent)
• Insert the adjuster rod (1) in to the front fork cap bolt
(2).
2
• Adjust the height "a" of the rebound damping force
• Slowly turn the cap bolt completely by hand until the
(A)
(C)
(B)
I823H1220031-02
• Hold the cap bolt (2) and tighten the lock-nut (4) to the
1
I837H1220033-03
adjuster.
" a "
"a": 1.5 mm (0.06 in)
end of the cap bolt seats on the inner-rod.
NOTE
Be sure to check or adjust the height "a" of
the rebound damping force adjuster before
installing the front fork cap bolt.
specified torque.
CAUTION
!
Make sure that the rebound damping force
adjuster (3) to the softest position before
installing the cap bolt.
Tightening torque
Front fork inner rod lock-nut (a): 20 N·m (2.0 kgf-
m, 14.5 lb-ft)
Front Suspension: 2B-10
I837H1220034-02
I837H1220035-02