Specifications; Service Data; Tightening Torque Specifications - Suzuki GSX-R600 Manual

4B-8 Front Brakes:
Brake Disc Runout
1) Dismount the front brake caliper. Refer to "Front
Brake Caliper Removal and Installation (Page 4B-
3)".
2) Measure the runout using the dial gauge.
Replace the disc if the runout exceeds the service
limit.
Special tool
(A): 09900–20607 (Dial gauge (1/100 mm, 10
mm))
: 09900–20701 (Magnetic stand)
Brake disc runout
Service limit: 0.30 mm (0.012 in)

Service Data

Brake
Unit: mm (in)
Item
Brake disc thickness
Brake disc runout
Brake caliper cylinder bore
Brake caliper piston diam.
Brake fluid type

Tightening Torque Specifications

Fastening part
Front brake caliper mounting bolt
Front brake pad mounting pin
Front brake caliper housing bolt
Front brake pad mounting pin
Brake hose union bolt
Brake disc bolt (Front)
NOTE
The specified tightening torque is also described in the following.
"Front Brake Components (Page 4B-1)"
Reference:
For the tightening torque of fastener not specified in this section, refer to "Tightening Torque List in Section 0C
(Page 0C-9)".
3) Remount the front brake caliper. Refer to "Front
Brake Caliper Removal and Installation (Page 4B-
3)".

Specifications

Standard
Front 4.8 – 5.2 (0.19 – 0.20)
Leading 30.280 – 30.330 (1.1921 – 1.1941)
Front
Trailing 32.080 – 32.130 (1.2630 – 1.2650)
Leading 30.167 – 30.200 (1.1877 – 1.1890)
Front
Trailing 31.967 – 32.000 (1.2585 – 1.2598)
DOT 4
Tightening torque
N⋅m
39
15
22
16
23
18
—
kgf-m lb-ft
3.9 28.0
1.5 11.0
2.2 16.0
1.6 11.5
2.3 16.5
1.8 13.0
(A)
I649G1420020-03
B837H14207001
Limit
4.5 (0.18)
0.30 (0.012)
—
—
—
—
—
B837H14207002
Note
(Page 4B-3) /
(Page 4B-4)
(Page 4B-3)
(Page 4B-4)
(Page 4B-4)
(Page 4B-4)
(Page 4B-7)