Suzuki GSX-R600 Manual page 315

4) Remove the conrod cap bolts and measure the width
of the compressed plastigauge using the envelope
scale. This measurement should be taken at the
widest part of the compressed plastigauge.
If the oil clearance exceeds the service limit, select
the specified bearings from the bearing selection
table.
Special tool
(A): 09900–22301 (Plastigauge (0.025 –
0.076 mm))
Conrod big end oil clearance
Standard: 0.032 – 0.056 mm (0.0013 – 0.0022 in)
Conrod big end oil clearance
Service limit: 0.080 mm (0.0031 in)
Selection
1) Check the corresponding conrod I.D. code numbers
([1] or [2]) "A".
"A"
Conrod I.D. specification
Code "A"
1
2
(A)
I718H1140289-01
I718H1140290-01
I.D. specification
34.000 – 34.008 mm
(1.3386 – 1.3389 in)
34.008 – 34.016 mm
(1.3389 – 1.3392 in)
2) Check the corresponding crank pin O.D. code
numbers ([1], [2] or [3]) "B".
"B"
3) Measure the conrod crank pin O.D. with the special
tool. If any of the measurements are out of
specification, replace the crankshaft.
Crank pin O.D. specification
Code "B"
1
2
3
Special tool
(A): 09900–20202 (Micrometer (1/100 mm,
25 – 50 mm))
(A)
Engine Mechanical: 1D-75
I837H1140187-03
O.D. specification
30.992 – 31.000 mm
(1.2202 – 1.2205 in)
30.984 – 30.992 mm
(1.2198 – 1.2202 in)
30.976 – 30.984 mm
(1.2195 – 1.2198 in)
I823H1140286-01