Table of Contents
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Cam Chain Guide Inspection ............................1D-37
Cam Chain Tensioner Inspection......................1D-37
Cylinder Head Disassembly and Assembly ......1D-38
Cylinder Head Related Parts Inspection ...........1D-42
Valve Guide Replacement ................................1D-45
Valve Seat Repair .............................................1D-47
Engine Bottom Side Disassembly .....................1D-47
Engine Bottom Side Assembly..........................1D-54
Cylinder Inspection ...........................................1D-69
Piston Ring Removal and Installation ...............1D-69
Piston and Piston Ring Inspection ....................1D-71
Conrod and Crankshaft Inspection ...................1D-73
Specifications.....................................................1D-81
Service Data .....................................................1D-81
Tightening Torque Specifications......................1D-83
Special Tools and Equipment ...........................1D-84
Recommended Service Material .......................1D-84
Special Tool ......................................................1D-84
Engine Lubrication System .................... 1E-1
Precautions........................................................... 1E-1
Precautions for Engine Oil .................................. 1E-1
Schematic and Routing Diagram........................ 1E-2
Engine Lubrication System Chart Diagram ......... 1E-2
Engine Lubrication Circuit Diagram..................... 1E-3
Diagnostic Information and Procedures............ 1E-5
Engine Lubrication Symptom Diagnosis ............. 1E-5
Oil Pressure Check ............................................. 1E-5
Repair Instructions .............................................. 1E-6
Engine Oil and Filter Replacement ..................... 1E-6
Engine Oil Level Inspection ................................ 1E-6
Removal and Installation................................... 1E-6
Oil Cooler / Oil Cooler Hose Inspection .............. 1E-8
Oil Cooler Removal and Installation.................... 1E-8
Oil Pressure Switch Inspection ........................... 1E-9
Oil Jet / Oil Gallery Jet Inspection ..................... 1E-11
Oil Pump Removal and Installation ................... 1E-12
Oil Pump Inspection .......................................... 1E-13
Specifications..................................................... 1E-14
Service Data ..................................................... 1E-14
Tightening Torque Specifications...................... 1E-15
Special Tools and Equipment ...........................1E-15
Recommended Service Material .......................1E-15
Special Tool ......................................................1E-15
Engine Cooling System ...........................1F-1
Precautions........................................................... 1F-1
Precautions for Engine Cooling System.............. 1F-1
Precautions for Engine Coolant .......................... 1F-1
General Description ............................................. 1F-1
Engine Coolant Description................................. 1F-1
Schematic and Routing Diagram ........................ 1F-2
Cooling Circuit Diagram ...................................... 1F-2
Water Hose Routing Diagram ............................. 1F-3
Diagnostic Information and Procedures ............ 1F-4
Engine Cooling Symptom Diagnosis................... 1F-4
Repair Instructions .............................................. 1F-4
Cooling Circuit Inspection ................................... 1F-4
Radiator Cap Inspection...................................... 1F-5
Radiator Inspection and Cleaning ....................... 1F-5
Water Hose Inspection........................................ 1F-6
Water Hose Removal and Installation................. 1F-7
Radiator Reservoir Tank Inspection.................... 1F-7
Cooling Fan Inspection ....................................... 1F-8
Cooling Fan Relay Inspection ............................. 1F-8
ECT Sensor Removal and Installation ................ 1F-9
ECT Sensor Inspection ....................................... 1F-9
Thermostat Removal and Installation.................. 1F-9
Thermostat Inspection....................................... 1F-10
Water Pump Components................................. 1F-11
Water Pump Construction ................................. 1F-12
Water Pump Removal and Installation.............. 1F-12
Water Pump Disassembly and Assembly ......... 1F-13
Water Pump Related Parts Inspection .............. 1F-16
Specifications ..................................................... 1F-18
Service Data...................................................... 1F-18
Tightening Torque Specifications...................... 1F-18
Special Tools and Equipment ........................... 1F-19
Recommended Service Material ....................... 1F-19
Special Tool ...................................................... 1F-19
Fuel System ............................................. 1G-1
Precautions.......................................................... 1G-1
Precautions for Fuel System .............................. 1G-1
General Description ............................................ 1G-2
Fuel Injection System Description...................... 1G-2
Schematic and Routing Diagram ....................... 1G-3
Diagnostic Information and Procedures ........... 1G-4
Fuel System Diagnosis ...................................... 1G-4
Repair Instructions ............................................. 1G-5
Fuel Pressure Inspection ................................... 1G-5
Fuel Pump Inspection ........................................ 1G-5
Fuel Discharge Amount Inspection .................... 1G-6
Fuel Pump Relay Inspection .............................. 1G-7
Table of Contents 1-iii
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