Headlight Relay Inspection; Turn Signal / Side-Stand Relay Inspection; Turn Signal / Side-Stand Relay Removal And Installation; Hazard Switch Inspection - Suzuki GSX-R600 Manual

9B-12 Lighting Systems:

Headlight Relay Inspection

Refer to "Electrical Components Location in Section 0A
(Page 0A-7)".
Inspect the headlight relay in the following procedure:
1) Remove the frame cover. Refer to "Exterior Parts
Removal and Installation in Section 9D (Page 9D-
11)".
2) Remove the headlight relay (1).
1
3) First check the continuity between "A" and "B"
terminals with tester. Then apply 12 volts to "C" and
"D" terminals, (+) to "C" and (–) to "D", and check the
insulation between "A" and "B".
If there is no insulation, replace it with a new one.
Special tool
: 09900–25008 (Multi-circuit tester set)
Tester knob indication set
Continuity test (
"A"
"B"
4) Reinstall the removed parts.

Turn Signal / Side-Stand Relay Inspection

Refer to "Electrical Components Location in Section 0A
(Page 0A-7)".
NOTE
Make sure that the battery is fully charged.
Before removing the turn signal/side-stand relay, check
the operation of the turn signal light.
If the turn signal light does not illuminate, inspect the
bulb, turn signal switch and circuit connection.
If the bulb, turn signal switch and circuit connection are
OK, the turn signal relay may be faulty; therefore,
replace the turn signal/side-stand relay with a new one.
Refer to "Turn Signal / Side-Stand Relay Removal and
Installation (Page 9B-12)".
B837H19206024
I837H1920048-01
)
"C"
"D"
I718H1160006-03
B837H19206018
Turn Signal / Side-Stand Relay Removal and
Installation
Removal
1) Remove the frame cover. Refer to "Exterior Parts
Removal and Installation in Section 9D (Page 9D-
11)".
2) Remove the turn signal/side-stand relay (1).
Installation
Install the turn signal/side-stand relay in the reverse
order of removal.

Hazard Switch Inspection

Inspect the hazard switch in the following procedures:
1) Remove the air cleaner box. Refer to "Air Cleaner
Box Removal and Installation in Section 1D
(Page 1D-7)".
2) Disconnect the left handlebar switch coupler (1).
1
B837H19206019
1
I837H1920041-01
B837H19206020
I837H1920042-01