Clutch Lifter Pin Inspection And Adjustment - Suzuki GSX-R600 Manual

Clutch Lifter Pin Inspection and Adjustment

Refer to "Clutch Removal (Page 5C-5)" and "Clutch
Installation (Page 5C-7)".
NOTE
When inspection and adjusting the clutch
lifter pin, it is not necessary to install the
clutch onto the countershaft.
Inspect and adjust the clutch lifter pin in the following
procedures:
1) Assemble the following parts into the primary driven
gear assembly.
• Clutch sleeve hub
• Spring washer seat, spring washer
• Clutch drive plates, clutch driven plates
• Pressure plate
• Clutch springs, clutch springs set bolts
Tightening torque
Clutch spring set bolt (a): 10 N·m (1.0 kgf-m, 7.0
lb-ft)
(a)
(a)
2) Remove the clutch assembly from the primary driven
gear assembly.
3) Inspect the height "A" of clutch lifter adjusting pin
B837H15306019 screws at three positions using the thickness gauge.
If the measurement is out of the specification, adjust
the height "A" as shown in the figure.
Special tool
Clutch lifter adjusting pin screw height "A"
Standard: 0.2 – 0.4 mm (0.008 – 0.016 in)
4) Loosen the lock-nut and turn out the adjusting pin
screw (1).
NOTE
Each clutch lifter adjusting pin screw height
should be as closely as possible.
(a)
I837H1530040-01
5) Set the thickness gauge to 0.3 mm (0.012 in).
Special tool
6) Place a proper flat plate on the thickness gauges
and hold them by hand.
I837H1530041-01
: 09900–20803 (Thickness gauge)
"A"
"A"
"A"
(A): 09900–20803 (Thickness gauge)
Clutch: 5C-13
"A"
I837H1530044-01
1
I837H1530045-02