Fuel Tank Removal And Installation - Suzuki GSX-R600 Manual

Fuel Tank Removal and Installation

Removal
WARNING
!
• Keep away from fire or spark.
• Spilled gasoline should be wiped off
immediately.
• Work in a well-ventilated area.
1) Remove the frame cover assembly. Refer to
"Exterior Parts Removal and Installation in Section
9D (Page 9D-11)".
2) Take out the fuel tank prop stay (1).
3) Remove the bolt (2).
4) Lift and support the fuel tank with the prop stay.
5) Disconnect the fuel pump lead wire coupler (3).
B837H11706009
1
I837H1170008-03
2
I837H1170009-01
I837H1170010-01
6) Place a rag under the fuel feed hose (4) and
disconnect the fuel feed hose from the fuel tank.
CAUTION
!
When removing the fuel tank, do not leave
the fuel feed hose on the fuel pump side.
3
7) Disconnect the fuel tank drain hose (5).
8) Disconnect the surge hose (6). (For E-33)
9) Disconnect the fuel tank breather hose. (Except for
E-33)
5
10) Remove the fuel tank by removing its bracket bolt
(7).
Installation
Install the fuel tank in the reverse order of removal.
Pay attention to the following point:
NOTE
Connect the fuel feed hose to the fuel pump
until it locks securely (a click is heard).
Fuel System: 1G-9
4
I837H1170011-01
6
I837H1170012-01
7
I837H1170013-01