Rear Brake Caliper Disassembly And Assembly - Suzuki GSX-R600 Manual

Rear Brake Caliper Disassembly and Assembly

Refer to "Rear Brake Caliper Removal and Installation
(Page 4C-3)".
Disassembly
1) Remove the pad spring (1), rubber boot (2) and
sliding pin (3).
1
2) Remove the pad spring (4).
3) Remove the spacer (5) and rubber boot (6) from the
caliper.
6
5
4) Place a rag over the piston to prevent it from popping
out and then force out the piston using compressed
air.
CAUTION
!
Do not use high pressure air to prevent
piston damage.
B837H14306005
2
3
I837H1430019-01
4
I837H1430010-01
I837H1430011-02
5) Remove the dust seal (7) and piston seal (8).
Assembly
Assemble the caliper in the reverse order of
disassembly. Pay attention to the following points:
• Wash the caliper bore and piston with specified brake
fluid. Particularly wash the dust seal groove and
piston seal groove.
BF: Brake fluid (DOT 4)
CAUTION
!
• Wash the caliper components with fresh
brake fluid before reassembly. Never use
cleaning solvent or gasoline to wash them.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvent such as
gasoline, kerosine or the others.
• Apply the brake fluid to piston seal (1) and dust seal
(2).
CAUTION
!
Replace the piston seal (1) and dust seal (2)
with new ones.
BF: Brake fluid (DOT 4)
Rear Brakes: 4C-4
7
8
I837H1430012-01
I649G1430018-02