Gearshift Shaft / Gearshift Cam Plate Removal And Installation - Suzuki GSX-R600 Manual

5B-16 Manual Transmission:
Gearshift Shaft / Gearshift Cam Plate Removal
and Installation
Removal
1) Remove the engine sprocket cover. Refer to "Engine
Sprocket Removal and Installation in Section 3A
(Page 3A-2)".
2) Remove the clutch components. Refer to "Clutch
Removal in Section 5C (Page 5C-5)".
3) Remove the snap ring (1) and washer (2) from the
gearshift shaft.
Special tool
: 09900–06107 (Snap ring pliers)
4) Remove the gearshift shaft assembly (3).
2
1
5) Remove the following parts in the figure from the
gearshift shaft.
Special tool
: 09900–06107 (Snap ring pliers)
4
5
6
4. Washer
5. Snap ring
6. Gearshift shaft return spring
7. Gearshift cam drive plate
8. Gearshift plate return spring
9. Washer
10. Gearshift shaft end screw
B837H15206014
3
I837H1520049-01
7
8
10
9
I837H1520050-01
6) Remove the gearshift cam plate bolt (11) and
gearshift cam plate (12).
7) Remove the gearshift cam stopper (13).
8) Remove the gearshift arm stopper (14).
13 11
Installation
Install the gearshift shaft and gearshift cam plate in the
reverse order of removal. Pay attention to the following
points:
CAUTION
!
The removed snap rings must be replaced
with new ones.
• Apply a small quantity of thread lock to the gearshift
arm stopper and tighten it to the specified torque.
: Thread lock cement 99000–32030
(THREAD LOCK CEMENT SUPER 1303 or
equivalent)
Tightening torque
Gearshift arm stopper (a): 19 N·m (1.9 kgf-m, 13.5
lb-ft)
12
14
I837H1520051-01
(a)
I837H1520052-01