Crankshaft/Balancer Removal; Crankshaft/Balancer Inspection - Honda TRX500FM Service Manual

CRANKCASEITRANSMISSION/CRANKSHAFT/BALANCER
Apply engine oil 10 the shift drum guide pin grooves and
install the shift drum
11].
Install each shift fork into the gear shifter grooves and
shift drum groove with their identification marKs facing
up (front crankcase side).
- rear shift fork into the M4 gear
- center shift fork into the C3 gear
- front shift fork into the C2Ireverse gear shifter
Apply engine oil 10 the fork shaft [2].
Install the fork shaft through the shift forks [31 and into
the crankcase.
Assemble the crankcase halves (page 14-21).
CRANKSHAFT/BALANCER
REMOVAL
Separate the crankcase halves (page 14-7).
Remove the transmission (page 14-8).
Be
careful not
to Remove the crankshaft (1] and balancer (2J from the
damage the
feaf crankcase using a hydraulic press.
crankcase mating
Be sure to hold the crankshaft and balancer while
surface and
pressing them out of the crankcase.
crankshaft
assembly.
Remove the rear crankshaft bearing [11 using the
bearing puller [2J wi th a suitable protector [31 and
discard the bearing.
TOOL:
Universal bearing puller 07631-0010000 o r
equivalent commerci ally
available in U.S.A.
NO TE'
Always replace the rear crankshaft bearing with a
new one when the crankshaft is removed.
INSPECTION
Check the balancer drive and driven gears for wear or , - - - - - - - - - - - - - - - - - ,
damage.
14-15