Honda 1981 Odyssey FL250 Manuals

Manuals and User Guides for Honda 1981 Odyssey FL250. We have 1 Honda 1981 Odyssey FL250 manual available for free PDF download: Shop Manual

Honda 1981 Odyssey FL250 Shop Manual

Honda 1981 Odyssey FL250 Shop Manual (119 pages)

Brand: Honda | Category: Offroad Vehicle | Size: 13.08 MB

Table of Contents

3
Table of Contents
5
General Information
5
Engine Serial Number Identification
5
Frane Number Identification
6
Lift and Support Points
7
Technical Features
9
Special Tools
10
Rear Brake
10
Tire
10
Front Suspension
11
Rotor
11
Crankshaft
11
Crankcase
12
Frame and Engine
12
Belt Converter
17
Service Data
17
Required Maintenance Schedule
18
Lubrication Point
19
Standard Tolerances and Wear Limit
20
Torque Specifications
23
Overall Vehicle Dimensions
24
General Specifications
27
Engine Removal/Installation
29
Air Cleaner & Muffler
30
Air Cleaner Element Cleaning
30
Muffler and Spark Arrester Decarbonizing
31
Carburetor Disassembly/Reassembly
32
Float Chamber Disassembly/Reassembly
33
Float Height Inspection
33
Float Height Adjustment
33
Idle Speed Adjustment
34
Recoil Starter Disassembly
35
Recoil Starter Reassembly
36
Generator & Ignition System
36
Generator/Ignition System Disassembly/Reassembly
36
Rotor Removal
37
Ignition Coil Continuity Test
37
Ignition Coil Performance Test
37
Spark Plug Inspection/Cleaning
38
Stator Cable Continuity Test
38
Contact Breaker Inspection
38
Point Gap Inspection
39
Ignition Timing Static Adjustment
39
Ignition Timing Dynamic Inspection
40
Cylinder & Piston
40
Cylinder/Piston Disassembly/Reassembly
41
Wrist Pin Clip Removal
41
Piston Ring Disassembly/Removal
41
Piston Installation
42
Cylinder Head/Exhaust Port Decarbonizing
42
Piston O.D. Inspection
42
Cylinder I.D. Inspection
43
Piston Inspection
43
Piston Ring Gap Inspection
43
Piston Ring Side Clearance Inspection
43
Wrist Pin O.D. Inspection
44
Wrist Pin Hole I.D. Inspection
44
Con-Rod Small End Bearing Selection
44
Cylinder Compression Inspection
44
Bearing Selection Table
45
Crankshaft & Crankcase
47
Connecting Rod Large End Radial Clearance Inspection
47
Connecting Rod Large End Axial Clearance Inspection
48
Crankshaft Runout Inspection
48
Connecting Rod Small End I.D. Inspection
48
Con-Rod Large End Bearing Selection
49
Ball Bearing Play Inspection
50
Reduction Unit
51
Reduction Unit Reassembly
51
Ball Bearing Assembly
52
Driven Sprocket Inspection
53
Belt Converter Disassembly/Reassembly
54
Drive Pulley Dismount
55
Drive Pulley Disassembly
56
Spider Disassembly/Reassembly
57
Drive Pulley Reassembly
58
Drive Pulley Disassembly/Reassembly
60
Drive Belt Removal & Replacement
61
How Salsbury Belt Converters Work
63
Frame
63
Steering
63
Steering Wheel and Column Disassembly/Reassembly
64
Lever and Shaft Installation
65
Throttle Lever Adjustment
67
Front Suspension Removal/Installation
68
Front Shock Absorber Disassembly
69
Knuckle Installation
69
Front Hub Bearing and Oil Seal Installation
69
Tie-Rod Installation
70
Shock Absorber Spring Free Length
70
Front Arm I.D.
71
Pivot Pipe O.D.
71
King-Pin O.D.
72
Toe-In Adjustment
73
Rear Wheel Axle Removal/Installation
74
Rear Wheel Axle Bend
75
Wheel Disassembly/Reassembly
75
Tire Disassembly
76
Cold-Patch Repair
76
Rubber-Plug Repair
77
O-Ring Installation
77
Tire Inflation
78
Disc Brake
78
Brake Lever
78
Brake Drum
78
Parking Brake
79
Disc and Caliper Disassembly/Reassembly
80
Parking Brake Removal/Installation
81
Rear Brake Removal/Installation
82
Pad and Brake Arm Installation
82
Brake Arm Adjustment
83
Pad and Disc Inspection
84
Brake Drum and Lining Inspection
84
Remaining Brake Lever Effective Travel/Free Play Inspection
85
Parking Brake Lever Inspection/Adjustment
85
Brake Lever Full Travel Adjustment
86
Fuel System
86
Fuel Tank Removal/Installation
86
Fuel Pump Disassembly/Reassembly
87
Frame Parts
87
Front Body Removal/Installation
88
Seat Back and Cushion Removal/Installation
89
Rear Frame Parts Removal/Installation
90
Headlight Adjustment
91
Electrical Diagram
96
General Data
96
Front View
96
Side View
96
Rear View
100
Headlight Removal/Installation
102
Engine Mounts
102
Rear Tire
102
A.C. Generator
105
Contents

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