5Th Gear Sprockets And Synchronisers: Removal - Refitting - Renault Duster 2007 Manual

5th gear sprockets and synchronisers: Removal - Refitting

JR5
Special tooling required
Bvi. 1170 Extractor tool for 5th gear hub
on primary shaft.
Bvi. 1175 Fixed 5th gear mounting bolt.
Tightening torquesm
input shaft nut
output shaft bolt
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
- the engine undertray bolts,
- the engine undertray,
- the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
- the front left-hand wheel arch side liner.
a Drain the gearbox (see 21A, Manual gearbox,
Manual gearbox oils: Draining - Filling, page
21A-1) .
a Remove:
- the front axle subframe (see Front axle subframe:
Removal - Refitting) (31A, Front axle compo-
nents),
- the 5th gear housing (see 21A, Manual gearbox,
5th gear housing: Removal - Refitting, page
21A-18) .
MANUAL GEARBOX
190 N.m
80 N.m
21A-21
II - REMOVAL OPERATION
a
Note:
Take care not to damage the fifth gear lubrication
neck (1) during the entire operation.
a Remove the pin from the fifth gear fork using the tool
(2) .
a Engage first gear using the gear lever.
21A
141717
141716