HYOSUNG TE 450 Service Manual page 80

▣ ▣ INSPECTION
◈ GEAR-SHIFTING FORK
Using a thickness gauge, check the clearance
between the groove of its gear and shifting fork.
The clearance for each of the three shifting forks
plays an important role in the smoothness and posi-
tiveness of shifting action.
If the clearance checked is noted to exceed the limit
specified, replace the fork or its gear, or both.
Shift fork to
groove 0.10~0.30 mm
clearance
(0.004~0.012 in)
Shift fork groove width
NO.1 & NO.2
NO.3
Shift fork thickness
NO.1 & NO.2
NO.3
Vernier calipers : 09900-20101
Thickness gauge : 09900-20806
Standard Service limit
0.50 mm
(0.020 in)
Standard
4.85~5.00 mm
(0.191~0.197 in)
4.85~5.00 mm
(0.191~0.197 in)
Standard
5.3~5.4 mm
(0.209~0.213 in)
5.3~5.4 mm
(0.209~0.213 in)
ENGINE 3-38