Clutch - HYOSUNG TE 450 Service Manual

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3-35 ENGINE

CLUTCH

▣ ▣ CLUTCH DRIVE PLATES
Measure the thickness and claw width of the clutch
drive plates using a vernier calipers. If a clutch drive
plate is not within the service limit, replace the clutch
plates as a set.
Clutch drive
plate
NO.1
thickness
NO.2
Clutch drive
plate
NO.1
thickness
NO.2
Clutch drive
plate
NO.1
claw width
NO.2
Clutch drive
plate
NO.1
claw width
NO.2
Vernier calipers : 09900-20101
▣ ▣ CLUTCH DRIVEN PLATES
Measure each clutch driven plate for distortion using
the thickness gauge. If a clutch driven plate is not
within the service limit, replace the clutch plates as a
set.
Clutch driven plate
distortion
Thickness gauge : 09900-20806
▣ ▣ CLUTCH SPRING FREE LENGTH
Measure the free length of each clutch spring using a
vernier calipers. If any spring is not within the service
limit, replace all of the spring with new ones.
Clutch spring
free length
Vernier calipers : 09900-20101
Standard
2.92~3.08 mm (0.115~0.121 in)
3.42~3.58 mm (0.135~0.141 in)
Service limit
2.62 mm (0.103 in)
3.12 mm (0.123 in)
Standard
15.9~16.0 mm (0.626~0.630 in)
15.9~16.0 mm (0.626~0.630 in)
Service limit
15.1 mm (0.595 in)
15.1 mm (0.595 in)
Service limit
0.1 mm (0.004 in)
Service limit
51.6 mm (2.032 in)

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