HYOSUNG TE 100 R Manual
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HYOSUNG TE 100 R Manual

HYOSUNG TE 100 R Manual

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This manual should be considered a permanent part of the vehicle and
should remain with the vehicle when resold or otherwise transferred to a
new owner or operator. The manual contains important safety information
and instructions which should be read carefully before operating the
vehicle.
1

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Summary of Contents for HYOSUNG TE 100 R

  • Page 1 This manual should be considered a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new owner or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle.
  • Page 2 N O T E This provides special information to make maintenance easier or impo- rtant instructions clearer. HYOSUNG MOTORS & MACHINERY INC. COPYRIGHT HYOSUNG MOTORS & MACHINERY INC.
  • Page 3 IMPORTANT NOTICE Read this owner s manual carefully and review its contents fully with your child. It is TO PARENTS YOUR RESPONSIBILITY to make sure that your TE100R is properly and safely WARNING ridden and maintained. Even though the TE100R four wheels, it can tip over in any direction.
  • Page 4 Make sure the rider wears a Observe periodic maintenance helmet, eye protection, and requirements your authorized protective clothing (gloves, leather HYOSUNG dealer is trained and or heavy cloth pants, long sleeved equipped to perform this service. shirt or jacket, boots). Never permit vehicle refueling by Beware of hazardous situations.
  • Page 5 lamp will come on when the transmission is in reverse gear. To shift into reverse gear, comp- letely stop the vehicle and wait 3 seconds. Shifting into reverse gear when the vehicle is moving can be hazardous and damage the vehicle.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS 1. SERIAL NUMBER LOCATION 2. FUEL AND OIL RECOMMENDATION FUEL ENGINE OIL TRANSMISSION OIL 3. LOCATION OF PARTS 4. CONTROLS IGNITION SWITCH IGNITION KEY INDICATOR LAMP LEFT HANDLEBAR RIGHT HANDLEBAR REVERSE GEAR LEVER FUEL COCK KICK START LEVER 5.
  • Page 7 SEAT REMOVAL TOOLS INSPECTION OF FUEL INSPECTION OF ENGINE OIL AIR CLEANER SPARK PLUG SHIFT PLAY IDLE SPEED ADJUSTMENT THROTTLE CABLE ADJUSTMENT FUEL HOSE TRANSMISSION OIL ENGINE OIL LEVEL BRAKE TIRES DRIVE CHAIN FRONT AND REAR WHEEL REMOVAL REPLACEMENT OF THE LAMP GENERAL LUBRICATION 11.

  • Page 8: Serial Number Location

    ENGINE OIL Use HYOSUNG HYPOL OIL HS. If they are not available, use a good quality TWO-STROKE engine oil. TRANSMISSION OIL Use a good quality SAE 10W/30 or 10W/40 multi-grade motor oil.

  • Page 9: Location Of Parts

    LOCATION OF PARTS Rear brake lever (Parking brake lever) Parking brake knob Front brake lever Throttle lever Reverse gear lever Fuel tank cap lndicator lamp Starter switch Engine stop switch...
  • Page 10 Fuel cock Head lamp Battery & fuse Muffler Drive chain Gear shift shaft N O T E means the invisable parts.
  • Page 11 Tail lamp Remote engine stop switch Tools Engine oil tank Air cleaner Ignition switch Kick start lever N O T E means the invisable parts.

  • Page 12: Controls

    CONTROLS INDICATOR LAMP IGNITION SWITCH OIL INDICATOR LAMP when the engine oil level in the tank becomes too low requiring HYPOL OIL refilling, the indicator will light. The ignition switch has two position : When the oil indicator lamp turns on, the (ON) POSITION remaining amount of oil has become The ignition circuit is completed and the...

  • Page 13: Left Handlebar

    FUEL INDICATOR LAMP LEFT HANDLEBAR When the fuel drop below approximately 0.8 , the indicator lamp lit. Fill the fuel tank before the indicator lamp lit. The fuel tank capacity is 4 CAUTION When the fuel indicator lamp comes on, you should add fuel to the fuel tank at first opportunity to avoid running out of fuel.

  • Page 14: Right Handlebar

    Throttle Limiter CAUTION When the starter motor doesn t rotate within 5 seconds after pushing the switch, try again after 10 seconds to prevent damage to the battery. Engine Stop Switch Position : The ignition circuit is off. The engine cannot start or run.

  • Page 15: Fuel Cock

    TE100R has a reverse gear lever. FUEL COCK The reverse gear indicator lamp will come on when the transmission is in reverse TE100R is equipped with a manually gear. operated fuel cock. To shift into reverse gear, completely stop There are three position : ON , OFF the vehicle and wait 3 seconds.

  • Page 16: Kick Start Lever

    RES (RESERVE) Position KICK START LEVER If the fuel level in the tank is too low, turn the lever to the RES position to use the 0.68 of reserve fuel supply. The kick start lever exist at right side of the engine.

  • Page 17: Equipment And Adjustments

    EQUIPMENT AND WARNING ADJUSTMENTS Do not overfill the fuel tank. Stop adding fuel when the fuel level reaches the bottom of the filler neck FUEL TANK CAP as shown in the illustration. If you fill the fuel tank beyond this level, fuel may overflow when it expands due to engine heat or heating by the sun.
  • Page 18 3. With the lanyard fastened to the vehicle and to your hand, follow after the moving vehicle. If you notice any driving hazard or unsafe situation, pull the lanyard forcefully so that the rubber cap comes off. This will activated the remote engine stop switch, stopping the vehicle s engine.
  • Page 19 1. Place the lanyard in the vinyl bag WARNING provided with the vehicle, with the rubber cap visible at the bag opening. The throttle limiter should always be set to the low power position(as described on page 14) when the remote engine stop lanyard is used.

  • Page 20: Break-In (Running-In)

    as part of the initial servie includes BREAK-IN (RUNNING-IN) correction of all adjustments, tightening of all fasteners and replacement of dirty oil. Timely performance of this service will The first month is the most important in the ensure optimum service life and perfor- life of your vehicle.

  • Page 21: Inspection Before Riding

    INSPECTION BEFORE WARNING RIDING Failure to perform an inspection before riding may result in an WHAT TO accident or serious damage to the CHECK FOR : CHECK vehicle. Check these items riding. Be Steering No rattle or looseness sure your TE100R is in good Brakes...
  • Page 22 STARTING THE ENGINE Before attempting to start the engine, make sure: 1. Set the parking brake. 2. Set the fuel cock to the ON position. 3. Set the engine stop switch to the position. 4. Verify that the remote engine stop switch cap is in place.
  • Page 23 BRAKING WARNING To stop the TE100R , release the throttle Before the vehicle started, confirm lever and apply the brake. that the reverse gear lever is released. If you started the vehicle that reverse gear is shift into, it could be hazar- WARNING dous and damage the vehicle.
  • Page 24 To turn the TE100R , the rider should Front wheel: use the following technique : If front wheel skidding occurs, try to gain Maintain a low speed. front wheel traction by reducing the throttle Turn the handlebars in the direction of opening and leaning your body weight the turn.
  • Page 25 If your child is climbing a hill and loses Climbing a Hill forward momentum, he/she should : To climb a small hill with the TE100R , Lean farther forward, uphill. the rider should: Apply the front and rear brake and stop Speed up and maintain a steady speed the vehicle before it starts to roll before reaching the bottom of the hill.
  • Page 26 To traverse a slope, the rider should: WARNING Lean his/her body uphill. Steer slightly uphill, if necessary, to The rider should never allow the maintain a straight course. TE100R to roll backwards on a hill. If the vehicle does begin to roll RIDING THROUGH WATER backwards, the rider should move his/her body weight forward and try to...
  • Page 27 3. Look to make sure there is nothing in TE100R in water, bring it to your your way behind you. authorized HYOSUNG dealer to have 4. Slowly release the brakes and apply the the brakes inspected and cleaned, if throttle.

  • Page 28: Instructing The Young Rider

    WITH THE VEHICLE earlier parts of this owner s manual, HYOSUNG strongly urges that you use this Your child should become completely guide to teach each child that you let ride familiar with the names and functions of all controls.
  • Page 29 Go over the INSPECTION BEFORE 4. As you approach the end of the practice RIDING with your child until he/she knows area, tell the rider to stop the vehicle, all of the items that should be checked and apply the parking brake, and get off. You how they should be checked.
  • Page 30 As you approach the end of the practice STEP 5 - PUTTING IT ALL area, you should again tell the rider to stop TOGETHER the vehicle, apply the parking brake, and get off so you can turn it around for him/her. When your child has mastered the basic Practice this exercise until your child can riding maneuvers in the previous steps,...

  • Page 31: Instection And Maintenance

    CAUTION an asterisk(*) be performed by your authorized HYOSUNG dealer or a The maintenance intervals shown in qualified service mechanic. If you are the chart below are based on average...

  • Page 32: Periodic Maintenance Chart

    Chassis nuts and bolts * Tighten Tighten General lubrication * Lucbricate CAUTION More frequent servicing may be performed on motercycles that are used under sever conditions. N O T E = Ask your Hyosung dealer or qualified mechanic to do the maintenance items marked.
  • Page 33 SEAT REMOVAL FUEL INDICATOR LAMP CAUTION To remove the seat, pull the metal bar The lack of fuel will go off suddenly. under the rear end of the seat and lift it up. Failure to observe this precaution may result in loss of control and an accident.
  • Page 34 Removing the Element AIR CLEANER If the air cleaner element is clogged with dust, there will be greater intake resistance, resulting in decreased power output and increased fuel consumption. CAUTION DO NOT operate the engine with- out the air cleaner element in place or severe engine damage may result.
  • Page 35 4. Reinstall the cleaned element in reverse Washing the Element order of removal. Be sure that the Wash the element as follows : element is securely in position and is sealing properly. WARNING Keep cleaning solvent and oil away from children and pets. Dispose of used solvent and oil properly.
  • Page 36 Use one of the spark plugs listed below or equivalents. Consult your HYOSUNG dealer if you are not sure which spark plug is correct for your type of vehicle usage. PLUG REPLACEMENT GUIDE...
  • Page 37 TE100R has a reverse gear lever. a engine tachometer. If you do not have If the vehicle does not move forward or one, ask your HYOSUNG dealer to perform backward, inspect the shift play and adjust the reverse gear cable.
  • Page 38 THROTTLE CABLE ADUSTMENT FUEL HOSE 2.5~6mm (0.098~0.236 in) Replace the fuel hose every 4 years, even Measure the throttle cable play by pressing if it appears to be in good condition. the throttle lever. The throttle lever should Damage from aging may not always be have 2.5~6mm (0.098~0.236 in) play.
  • Page 39 CAUTION Frequent use in wet conditions will require more frequent oil changes. If the vehicle becomes submerged in water, immediately change the oil. Failure to follow these instruction may result in severe transmission damage. ENGINE OIL LEVEL To change the oil : 1.
  • Page 40 Front Brake BRAKE Brake adjustment TE100R has front drum brake and rear disk brake. WARNING WARNING Too much play in the front brake lever can cause poor braking performance Failure to properly inspect and and may lead to an accident. maintain your ATV s brake systems can be hazardous.
  • Page 41 If the extension line is beyond the range, rear brake lever and pressing the lock have the brake shoe assembly replaced knob by your Hyosung dealer to ensure safe 2. Try to move the vehicle backward and operation. forward to see if the rear wheels are securely locked.
  • Page 42 Riding with worn brake pads will reduce braking performance and will increase your chance of having accident. Inspect brake pad wear before each use. Ask your Hyosung dealer or qualified mechanic to replace brake pads if any pad is worn to the limit.
  • Page 43 Tire Tread Condition Tire Pressure A low pressure gauge is provided in tool kit under the seat, so you can measure the air pressure in your TE100R tires. Check the air pressure in all tires before each use of the vehicle. Improper air pressure can affect handling, maneuverability, traction, tire life and rider comfort.
  • Page 44 If it becomes necessary to replace the drive chain, we recommend that you take your vehicle to an authorized HYOSUNG dealer to have the work done. Clean and oil the chain as follows : You should periodically inspect the drive 1.
  • Page 45 If they are not, the wheel can come off unexpectedly. We strongly recom- mend that you have these nuts checked and retorqued, if necessary, by your authorized HYOSUNG dealer. Tighten Torque Front and Rear 25 N m wheel nut...
  • Page 46 TAIL LAMP REPLACEMENT OF THE LAMP Requirement electric power of the lamp shown in the following chart. When replace the damaged lamp, always use the equal capacity. The use of a lamp other than rules may cause to excesive at the electric system or damage the lamp.
  • Page 47 GENERAL LUBRICATION King pin Gear shift shaft Front wheel bearing Front brake cable Steering shaft holder Throttle cable Rear brake cable Throttle lever Drive chain Front brake camshaft Rear axle housing Motor oil means the invisable parts. Grease...
  • Page 48 Do not allow CAUTION any fuel to come in contact with the hot engine or exhaust system. It is best to consult your HYOSUNG Extinguish any smoking materials dealer before attempting to trouble- before performing this check, and shoot any problem.
  • Page 49 If the ignition system is operating properly, a blue spark should jump across the spark plug gap. If there is no spark, take your machine to you authorized HYOSUNG dealer. [NORMAL POSITION] WARNING CAUTION Do not check for a spark unless you...
  • Page 50 CAUTION WARNING When draining the carburetor, always TE100R should be tran- shut the engine off. Do not smoke, and sported or deposited in the normal never drain or refuel in an area where position. there are open flames or sparks. If the TE100R be transported or...
  • Page 51 WASHING YOUR ATV CLEANING PROCEDURE With some care, your ATV can be washed in a similar manner to washing an auto- A thorough cleaning of your ATV is a mobile. necessary part of maintenance and will help keep your ATV looking and performing N O T E its best.
  • Page 52 Wet brakes may not provide as much equipment and skill. For this reason, stopping power as dry brakes. This HYOSUNG recommends that you trust this could lead to an accident. maintenance work to your HYOSUNG dealer. If you wish to service the machine...
  • Page 53 TIRES Inflate tires to the normal specifications. EXTERNAL Spray all vinyl and rubber parts with rubber preservative. Spray unpainted surfaces with rust preventative. Coat painted surfaces with car wax. PROCEDURE FOR RETURNING TO SERVICE Clean the entire vehicle. Reinstall the battery. CAUTION Make sure that the battery lead wire is routed properly.
  • Page 54 LOCATION OF LABELS...
  • Page 56 SPECIFICATIONS DIMENSIONS AND MASS TE 100R Overall length 1,355mm (53.4 in) Overall width 820mm (32.3 in) Overall height 865mm (34.1 in) Wheelbase 950mm (37.4 in) Ground clearane 120mm (4.7 in) Front track 658mm (25.9 in) Rear track 658mm (25.9 in) Mass 100kg (221 lbs) ENGINE...
  • Page 57 TRANSMISSION TE 100R Transmission 2.257~0.782 Forward 32/13 39/9 Gear ratio Reverse 27/13 39/9 Drive chain 428H 56 links CHASSIS TE 100R Front brake Drum brake Rear brake Disk brake Front tire size 18 7.00 - 7 Rear tire size 18 7.00 - 7 ELECTRICAL TE 100R Ignition type...
  • Page 58 WARNING Noise Control System(muffler assembly) TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Owners are warned that the law may prohibit : (a) The removal or rendering inoperative by any person other than for the purpose of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its any sale or delivery to the ultimate purchaser or while it is in use ;...
  • Page 60 Prepared by HYOSUNG MOTORS & MACHINERY INC. 1st Ed. SEP. 2004. Printed in KOREA...

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Te 100r - v1Te 100r

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