Page 1 SERVICE MANUAL Field Service 1050/1050P/ 1050/1050P/ 1050e/1050eP 1050e/1050eP Info MA: Neu Juli 2007 Geänderte Seiten (lt. Seitenzahl im Dokument): 3,9,29,29-1,32,35,194,195,214,215,378,381,383, 385,385-1,385-2,413,418,419,567,716,719,723, 724,726,752,819,820,821,822,823 Info HJG: Neu September 2007 Geänderte Seiten (lt. Seitenzahl im Dokument): 315, 434, 436, 445 2006.11 Ver. 3.0...
Page 2: Table Of Contents
INDICATION OF WARNING ON THE MACHINE .............S-12 MEASURES TO TAKE IN CASE OF AN ACCIDENT ............S-16 Composition of the service manual ................. C-1 Notation of the service manual ..................C-2 bizhub PRO 1050/1050P/1050e/1050eP OUTLINE ........................1 MAINTENANCE......................7 ADJUSTMENT/SETTING ................... 317 TROUBLESHOOTING....................
Page 3 FS-503 OUTLINE ........................1 MAINTENANCE ......................5 ADJUSTMENT/SETTING ..................... 39 * For particulars, see the contents of FS-503. SD-501 OUTLINE ........................1 MAINTENANCE ......................9 ADJUSTMENT/SETTING ..................... 63 * For particulars, see the contents of SD-501. PB-501 OUTLINE ........................1 MAINTENANCE ......................
Page 4: Safety And Important Warning Items
Because of possible hazards to an inexperienced person servicing this product as well as the risk of damage to the product, Konica Minolta Business Technologies, INC. (hereafter called the KMBT) strongly recommends that all servicing be performed only by KMBT-trained service technicians.
Page 5: Safety Warnings
MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. Konica Minolta brand products are renowned for their high reliability. This reliability is achieved through high- quality design and a solid service network. Product design is a highly complicated and delicate process where numerous mechanical, physical, and electri- cal aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors.
Page 6 SAFETY AND IMPORTANT WARNING ITEMS POWER PLUG SELECTION In some countries or areas, the power plug provided with the product may not fit wall outlet used in the area. In that case, it is obligation of customer engineer (hereafter called the CE) to attach appropriate power plug or power cord set in order to connect the product to the supply.
Page 7 CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE Konica Minolta brand products are extensively tested before shipping, to ensure that all applicable safety stan- dards are met, in order to protect the customer and CE from the risk of injury. However, in daily use, any electri- cal equipment may be subject to parts wear and eventual failure.
Page 8 SAFETY AND IMPORTANT WARNING ITEMS Power Plug and Cord WARNING • When using the power cord set (inlet type) that came with this product, make sure the connector is securely inserted in the inlet of the product. When securing measure is provided, secure the cord with the fixture prop- erly.
Page 9 SAFETY AND IMPORTANT WARNING ITEMS Wiring WARNING • Never use multi-plug adapters to plug multiple power cords in the same out- let. If used, the risk of fire exists. • When an extension cord is required, use a specified one. Current that can flow in the extension cord is limited, so using a too long extension cord may result in fire.
Page 10 SAFETY AND IMPORTANT WARNING ITEMS Fixing CAUTION • Be sure to lock the caster stoppers. In the case of an earthquake and so on, the product may slide, leading to a injury. Inspection before Servicing CAUTION • Before conducting an inspection, read all relevant documentation (service manual, technical notices, etc.) and proceed with the inspection following the prescribed procedure in safety clothes, using only the prescribed tools.
Page 11 SAFETY AND IMPORTANT WARNING ITEMS Safety Checkpoints WARNING • Check the exterior and frame for edges, burrs, and other damages. The user or CE may be injured. • Do not allow any metal parts such as clips, staples, and screws to fall into the product.
Page 12 SAFETY AND IMPORTANT WARNING ITEMS Safety Checkpoints WARNING • Check the interlock switch and actuator for loosening and check whether the interlock functions properly. If the interlock does not function, you may receive an electric shock or be injured when you insert your hand in the product (e.g., for clearing paper jam).
Page 13 SAFETY AND IMPORTANT WARNING ITEMS Handling of Service Materials CAUTION • Unplug the power cord from the wall outlet. Drum cleaner (isopropyl alcohol) and roller cleaner (acetone-based) are highly flammable and must be handled with care. A risk of fire exists. •...
Page 14: Safety Information
SAFETY AND IMPORTANT WARNING ITEMS SAFETY INFORMATION IMPORTANT NOTICE The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products mar- keted in the United States.
Page 15: Indication Of Warning On The Machine
SAFETY AND IMPORTANT WARNING ITEMS INDICATION OF WARNING ON THE MACHINE Caution labels shown below are attached in some areas on/in the machine. When accessing these areas for maintenance, repair, or adjustment, special care should be taken to avoid burns and electric shock.
Page 16 SAFETY AND IMPORTANT WARNING ITEMS For inch area: This product employs a Class 3B Laser Diode that emits an invisible laser beam. The cover should not be opened when the power is turned on. This area generates high votage. Be careful not to touch here when the power is turned on to avoid getting an electric shock.
Page 17 SAFETY AND IMPORTANT WARNING ITEMS This product employs a Class 3B Laser Diode that emits an invisible laser beam. The cover should not be opened when the power is turned on. 1050sa002e...
Page 18 SAFETY AND IMPORTANT WARNING ITEMS CAUTION The paste tank unit is very hot. To avoid getting burned DO NOT TOUCH. 1050sa005e CAUTION: You may be burned or injured if you touch any area that you are advised by any caution label to keep your- self away from.
Page 19: Measures To Take In Case Of An Accident
SAFETY AND IMPORTANT WARNING ITEMS MEASURES TO TAKE IN CASE OF AN ACCIDENT 1. If an accident has occurred, the distributor who has been notified first must immediately take emergency measures to provide relief to affected persons and to prevent further dam- age.
Page 20: Composition Of The Service Manual
Composition of the service manual This service manual consists of the following sections and chapters: <Theory of Operation section> OUTLINE: System configuration, product specifications, unit configuration, and paper path COMPOSITION/OPERATION: Configuration of each unit, explanation of the operating system, and explanation of the control system This section gives, as information for the CE to get a full understanding of the product, a rough outline of the object and role of each function, the relationship between the electrical system and the mechanical system, and the timing of operation of each part.
Page 21: Notation Of The Service Manual
Notation of the service manual 1. Product name In this manual, each of the products is described as follows: (1) IC board: Standard printer (2) KonicaMinolta bizhub PRO 1050/1050P/1050e/1050eP:Main body (3) PS-502 PostScript3 Option: PS3 Option (4) Microsoft Windows 95: Windows 95...
Page 22 Classification Load symbol Ex. of signal name Description Drive signals (control signals) of three kinds DRV1 DRV2 DRV3 DRV A DRV A DRV B Drive signals (control signals) of four kinds Motor, phases A and B control signals DRV B Motor CLK, PLL PLL control signal...
Page 23 Classification Load symbol Ex. of signal name Description Data carrier detection Serial input SOUT Serial output Data terminal operation available Signal ground (earth) Serial commu- DSR, DSET Data set ready nication Transmission request signal Consent transmission signal Ring indicator Serial transmission data Serial reception data 4.
Page 24 SERVICE MANUAL Field Service 1050/1050P/ 1050/1050P/ 1050e/1050eP 1050e/1050eP Main body 2006.11 Ver. 3.0...
Page 25 Revision history After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine. When any change has been made to the descriptions in the service manual, a revised version will be issued with a revision mark added as required.
Page 26 CONTENTS CONTENTS bizhub PRO 1050/1050P/1050e/1050eP OUTLINE 1. SYSTEM CONFIGURATION ............1 2.
Page 27 CONTENTS Field Service Ver3.0 Nov.2006 4.4.1 Outline..............198 4.4.2 Operating environments .
Page 28 Field Service Ver3.0 Nov.2006 CONTENTS 6.6.2 CMS corresponding parts list ..........313 6.6.3 CMS corresponding parts counter management.
Page 29 CONTENTS Field Service Ver3.0 Nov.2006 10.11.4 Detailed setup procedure ........... 455 10.11.5 Software DIPSW setting for CS Remote Care .
Page 30 Field Service Ver3.0 Nov.2006 CONTENTS 12.3.1 Darken image density ............520 12.3.2 Lighten image density .
Page 31 CONTENTS Field Service Ver3.0 Nov.2006 18.2 Main body 2/4 18.3 Main body 3/4 18.4 Main body 4/4 18.5 DF-603 18.6 PF-701 18.7 FD-501 18.8 LS-501/502 18.9 FS-503 18.10 SD-501 1/4 18.11 SD-501 2/4 18.12 SD-501 3/4 18.13 SD-501 4/4 18.14 PB-501 1/4 18.15 PB-501 2/4 18.16 PB-501 3/4 18.17 PB-501 4/4...
Page 32: Outline
Field Service Ver3.0 Nov.2006 1. SYSTEM CONFIGURATION OUTLINE 1. SYSTEM CONFIGURATION A. System configuration [14] [13] [10] [12] [11] 1050to1001ea...
Page 33 1. SYSTEM CONFIGURATION Field Service Ver3.0 Nov.2006 Main body Expanded memory: 256 MB (EM-701) for the image controller Large capacity paper feed unit (PF-701) Double sided original auto feeder (DF-603) *1 [10] Side cover *2 Flat stapling finisher (FS-503) [11] Hand cart (LC-501) Punch and multi folding finisher (FD-501) [12]...
Page 34: Product Specifications
Field Service Ver3.0 Nov.2006 2. PRODUCT SPECIFICATIONS 2. PRODUCT SPECIFICATIONS Type Type: Console type (floor-mounted type) Copying method: Indirect electrostatic method Original stand: Fixed Original alignment: Left rear standard Photosensitive material: Sensitizing method: Laser writing Paper feed trays: Two trays (1,500 sheets x 2, 20lb, 80 gsm) PF-701 (2,000 x 3, 80 gsm) *1 The PF-701 is optional.
Page 35: Type Of Paper
300 g/m , 25lb to 72lb, high-quality paper (thick) *6 Standard specified paper: Inch: Hammermill Tidal MP (75 g/m Metric: Konica Minolta Profi (80 g/m Special paper/recommended paper: Thick paper: Inch: HM-Cover65lb (176 g/m ), XeroxDigitalLasr65lb (176 g/m DomterCdor65lb, COUGARCOVER65lb (176 g/m...
Page 36: Machine Data
Field Service Ver3.0 Nov.2006 2. PRODUCT SPECIFICATIONS Machine data Power source: Inch: AC208V to 240V ± 10%, 60Hz Metric: AC230V ± 10%, 50Hz Power consumption: Inch: Less than 3600W (full option) Metric: Less than 3450W (full option) Weight: 1050/1050e: Approx. 330 kg (with DF provided) / 1050P/1050eP: Approx.
Page 37 2. PRODUCT SPECIFICATIONS Field Service Ver3.0 Nov.2006 Blank page...
Page 38: Maintenance
Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK MAINTENANCE 3. PERIODIC CHECK Life value A. Life value of materials Item No. of prints Driving time Definition of driving time Drum 1,000,000 220h The time during which the drum is being driven. Idling time* is included in this time period.
Page 39: Schedule
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Schedule Guarantee period (7 years or 40,000,000 prints) Service item x 10,000 prints No. of executions Maintenance 1 Every 750,000 prints times Maintenance 2 Every 1,000,000 prints times Maintenance 3 Every 1,500,000 prints times Maintenance 4 Every 2,250,000 prints...
Page 40 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Service item x 10,000 prints No. of executions Maintenance 1 Every 750,000 prints times Maintenance 2 Every 1,500,000 prints times Maintenance 3 4 times Every 8,000,000 prints Maintenance 4 1 time Every 20,000,000 prints Maintenance 1 Every 750,000 prints times...
Page 41: Maintenance Item
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Maintenance item Caution: • For cleaning of the tools used, be sure to use a vacuum cleaner appropriate for cleaning toner. NOTE • For the part number of periodically replaced parts, see "Parts guide manual." •...
Page 42 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Developing Reinstallation to the section photo conductor sec- tion Writing Cleaning of the dust- Cleaning pad section proof glass Cleaning of each sensor Blower brush Cleaning of the pre- Drum cleaner/...
Page 43 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Transfer/sep- Cleaning of the back Cleaning pad/drum aration plate cleaner/cotton charger swab/blower brush Cleaning of the transfer assist sheet assembly Discharge wire 56UA2613# Transfer presser rubber...
Page 44 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement 16 Main body Cleaning of the cover/ Drum cleaner/ machine internal cleaning pad 17 Final check Check of the image and the paper through (with various types of adjust- ments included)
Page 45 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 C. Maintenance 3 (Every 1,500,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Toner supply Agitator plate assem- Cleaning pad section bly /1 56UA-347# Agitator plate assem- bly /2 56UA-348# Cleaning/...
Page 46 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK D. Maintenance 4 (Every 2,250,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Paper feed Pick-up roller Actual replacement section 55VA-484# cycle: 500,000 Paper feed roller 55VA-483# Separation roller 55VA-483# E.
Page 47 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Maintenance 6 (Every 4,500,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Vertical Pre-registration clutch /1 Actual replacement conveyance 56AA8201# cycle: 3,000,000 section Pre-registration clutch /2 56AA8201# Vertical conveyance clutch 56AA8201#...
Page 48 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement ADU reverse/exit roller Actual replacement 56UA4741# cycle: 6,000,000 ADU reverse roller 56UA4741# ADU conveyance roller /1 56UA47442E ADU conveyance roller /2 56UA47442E ADU conveyance roller /3 56UA4595#...
Page 49 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 H. Maintenance 8 (Every 10,000,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Reverse gate Actual replacement 56UA4760# cycle: 10,000,000 Vertical Conveyance roller /1 Actual replacement conveyance 56UA4413# cycle: 6,000,000 section...
Page 50 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK 3.3.2 A. Maintenance 1 (Every 750,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Preparations Original through check Cover Paper feed Pick-up roller Drum cleaner/ section cleaning pad Paper feed roller Paper feed assist roller Cleaning pad...
Page 51 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 C. Maintenance 3 (Every 4,500,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Paper feed Pick-up roller Actual replacement section 13GA4604# cycle: 800,000 Paper feed roller 15AS4605# Paper feed assist roller 15AS4601# Torque limiter...
Page 52 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK C. Maintenance 3 (Every 4,500,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Conveyance Pre-registration clutch /1 Actual replacement section 56AA8201# cycle: 3,000,000 Pre-registration clutch /2 56AA8201# Pre-registration clutch /3 56AA8201# Intermediate clutch /Up...
Page 53 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 E. Maintenance 5 (Every 15,000,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Tray section Paper feed clutch /1 Actual replacement 56AA8201# cycle: 3,000,000 Paper feed clutch /2 56AA8201# Paper feed clutch /3 56AA8201#...
Page 54 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK 3.3.4 A. Maintenance 1 (Every 2,250,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Preparations Paper through check PI section Paper feed rubber Actual replacement 50BA-575# cycle: 100,000 Separation rubber 13QN-443# Cleaning of each sensor...
Page 55 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 C. Maintenance 3 (Every 10,000,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Preparations Paper through check Punch Punch motor Actual replacement section 15AG-573# cycle: 5,000,000 Conveyance Roller solenoid /1 section 15AG-493#...
Page 56 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK 3.3.5 A. Maintenance 1 (Every 15,000,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Preparations Paper through check Conveyance Paper press solenoid /3 Actual replacement section 15AV8255# cycle: 5,000,000 Paper press solenoid /1 15AV8252#...
Page 57 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 3.3.6 A. Maintenance 1 (Every 750,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Preparations Paper through check Main tray Paper exit roller /A section 122H4825# Stacker Cleaning of each sensor Blower brush section...
Page 58 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK 3.3.7 A. Maintenance 1 (Every 750,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Right angle Right angle conveyance Blower brush conveyance sensor /1 section Right angle conveyance sensor /2 Right angle conveyance Drum cleaner/...
Page 59 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 C. Maintenance 3 (Every 8,000,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Trimmer Trimmer blade motor Actual replacement section 15AN8002# cycle: 200,000 cuts Trimmer press motor 15AN8002# D.
Page 60 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK 3.3.8 A. Maintenance 1 (Every 750,000 prints) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Conveyance Entrance sensor Blower brush section SC entrance sensor Sub tray conveyance roller Drum cleaner/ cleaning pad Intermediate conveyance roller...
Page 61 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 27 SC section Switchback roller 13GQ4519# Switchback assist roller /Rr Drum cleaner/ cleaning pad Switchback assist roller /Fr Cleaning of the cover paper folding plate and the book spine backing plate is an abbreviated cleaning. Remove adhered glue as necessary.
Page 62 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 D. Spotted replacement part (Every 3,000,000 cycle) Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Cover paper Cover paper pick up tray section clutch 56AA8201# 3.3.9 A. Maintenance 1 (Every 750,000 prints) Unit Description Quantity...
Page 63: Main Body
Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Replacement parts list NOTE • For the part number of periodically replaced parts, see "Parts guide manual." • For the replacement procedure of periodically replaced parts, see "3.5 Maintenance procedure". • The parts count No. given in the table below represents the number of the fixed parts number in the service mode.
Page 64 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Classification Part name Part number Actual Parts count No. replacement cycle Cleaning/recy- Toner guide plate assembly 56UA-561# 3,000,000 26 cle section Cleaning gear /A assembly 56GA-556# 6,000,000 167 Cleaning gear /B 55VA7921# 15,000,000 172 Paper feed sec- Pick-up roller 55VA-484#...
Page 65 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Classification Part name Part number Actual Parts count replacement cycle ADU section ADU conveyance roller /2 56UA47442E 6,000,000 45 ADU conveyance roller /3 56UA4595# 6,000,000 45 ADU conveyance roller /4 56UA4683# 6,000,000 45 ADU exit roller 56UA4683# 6,000,000 45...
Page 66 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 3.4.2 Option Classification Part name Part number Actual Parts count No. replacement cycle Pick-up roller 13GA4604# 800,000 141 Paper feed roller 15AS4605# 800,000 142 Paper feed auxiliary roller 15AS4601# 800,000 144 Separation roller 13GA4606# 400,000 143 Torque limiter...
Page 67: Spot Replacement Parts List
Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Classification Part name Part number Actual Parts count replacement cycle Rear stopper solenoid 15AV8253# 5,000,000 127, 132 Intermediate roller release solenoid 15AA-449# 5,000,000 113 Stapler unit /Fr 15AA4222# 500,000 111 Stapler unit /Rr 15AA-450# 500,000 112 Paper exit roller /A (sponge roller)
Page 68: Maintenance Procedure
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Maintenance procedure Caution: • When replacing periodically replaced parts, be sure to unplug the power cord of the main body from the power outlet. 3.5.1 External section A. Replacing the ozone filters /A, /K and the conveyance suction filter (1) Periodically replaced parts/cycle •...
Page 69 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK B. Replacing the developing suction filter (1) Periodically replaced parts/cycle • Developing suction filter: Every 4,500,000 prints (2) Procedure Loosen 2 screws [1] and remove the filter cover [2]. 1050fs2055c Remove the developing suction filter [1]. Reinstall the above parts following the removal steps in reverse.
Page 70: Photo Conductor Section
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 3.5.2 Photo conductor section A. Removing/reinstalling the photo conductor section NOTE • When the drum section has been removed, be sure to store it in a dark place with the drum cover provided. •...
Page 71 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Release the lock [1] and open the intermediate toner hopper [2]. 1050fs2091c Remove the 2 screws [1]. Remove the screw [2], pull the knob [3] toward you and lock the toner recycle pipe [4] while rais- ing it up in the arrow-marked direction.
Page 72 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 B. Cleaning/reinstallation of the coupling NOTE • Be sure to conduct this operation when removing the photo conductor section. (1) Procedure Clean the periphery of the coupling with drum cleaner. Insert the coupling so that the protrusions [2] of the coupling [1] get into the depressed portions [4] of the drum [3].
Page 73 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK While attaching a plus driver lightly to the cou- pling [1], rotate the coupling [1] clockwise until its meshing surface fits the external surface of the bearing [2]. 1050fs2420c Tighten the coupling [2] with the screw [1]. 1050fs2095c...
Page 74 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 C. Replacing the charger unit NOTE • When removing the charger unit, be careful not to touch the mesh portion of the charger control plate with bear hands. • When cleaning the charger control plate, blow off dirt with the blower brush. (1) Periodically replaced parts/cycle •...
Page 75 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK D. Replacing the charger control plate (1) Periodically replaced parts/cycle • Charger control plate: Every 750,000 prints (2) Procedure Remove the charger unit. (See P.42) Slide the lever [1] in the arrow-marked direction [2] to release the lock [3] and remove the charger control plate [4].
Page 76 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 E. Replacing the charger wire/charger vibration proof rubber (1) Periodically replaced parts/cycle • Charger wire: Every 750,000 prints • Charger vibration proof rubber: Every 750,000 prints (2) Procedure Remove the charger unit. (See P.42) Remove the charger control plate.
Page 77 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Replacing the charger cleaning unit/C-clip (1) Periodically replaced parts/cycle • Charger cleaning unit: Every 750,000 prints • C-clip: Every 750,000 prints (2) Procedure Remove the charger unit.(See P.42) Remove the charger control plate. (See P.43) Remove the charger wire.
Page 78 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 G. Replacing the drum temperature sensor (1) Periodically replaced parts/cycle • Drum temperature sensor: Every 3,000,000 prints (2) Procedure Pull out the photo conductor section.(See P.38) Remove the charger unit. (See P.42) Remove 2 connectors [1] and then remove the wiring harness from the wiring harness clamp.
Page 79 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Disconnect the connector [1]. Remove the screw [2] and then remove the drum temperature sensor [3]. Reinstall the above parts following the removal steps in reverse. 1050fs2098c...
Page 80 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 H. Replacing the drum/cleaning of the photo conductor section NOTE • Be careful not to touch or damage the drum and the cleaning blade with bare hands. • When storing the drum, be sure to store it in dark place with the drum cover attached. •...
Page 81 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Clean toner adhered around the drum installation section [1] and the developing suction duct [2]. Clean the maximum density sensor [3] and the gamma sensor [4] on the toner control sensor board (TCSB) with a cleaning pad. 1050fs2100c Clean toner in the recycle pipe [1] and on the toner receiving plate [2] with a vacuum cleaner.
Page 82 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Replacing the drum claw NOTE • When reinstalling the drum claw, take note of the direction and position of the claw. (1) Periodically replaced parts/cycle • Drum claw: Every 1,000,000 prints (2) Procedure Pull out the photo conductor section.(See P.38) Remove the cleaning unit.
Page 83 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK NOTE • When reinstalling the drum claw unit [1], be sure to set the projection [2] of the drum claw unit to the guide hole [4] of the photo conduc- tor section [3]. 1050fs2102c...
Page 84 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove the C-clip [1], pull out the shaft [2] in the arrow-marked direction and remove the 3 drum claws [3]. Remove the springs [4], one each, from each of the dram claws. NOTE •...
Page 85: Developing Section
Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK 3.5.3 Developing section A. Replacing the suction filter (1) Periodically replaced parts/cycle • Suction filter: Every 750,000 prints (2) Procedure Pull the photo conductor section out of the main body. (See P.38) Open the cover of the developing suction assem- bly [1].
Page 86 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 C. Cleaning of the developing unit (1) Procedure Pull the photo conductor section out of the main body. (See P.38) Remove the developing suction assembly. (See P.53) Remove the developing unit. (See P.55) Remove the developing unit cover /1.
Page 87 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK D. Replacing the developing unit (1) Periodically replaced parts/cycle • Developing unit: Every 6,000,000 prints (2) Procedure Pull the photo conductor section out of the main body. (See P.38) Remove the developing suction assembly. (See P.53) Release the developing pressure lever [2] while holding down the right side [1] of the developing...
Page 88 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 NOTE • When reinstalling the developer unit, make sure that the developing unit stopper roller [1] is in contact with the developing unit stopper plate [2]. (DS secured) • When the developing unit stopper roller is too easily rotated, remove it once and then rein- stall it.
Page 89 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK E. Replacing the developer NOTE • When replacing the developer, be careful that dirt does not get into it. • When rotating the developing roller [1], be sure to rotate the developing gear to the arrow-marked direction [2] with the flat blade driver.
Page 90 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 With the developing unit [1] tilted to about 45° [2], rotate the developing gear to the arrow- marked direction [3] with a flat blade screwdriver to discharge the developer [4] in the developing unit thoroughly.
Page 91: Toner Supply Section
Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK 3.5.4 Toner supply section A. Replacing/cleaning of the toner bottle (1) Procedure Open the toner supply door [1] and pull out the toner supply cover /A assembly [2]. Remove the toner bottle [3]. 1050fs2004c Clean around the toner bottle insertion opening [1] with a blower brush and a vacuum cleaner.
Page 92 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 B. Replacing the agitator plate assembly (1) Periodically replaced parts/cycle • Agitator plate assembly /1: Every 1,500,000 prints • Agitator plate assembly /2: Every 1,500,000 prints (2) Procedure Open the front doors /Rt and /Lt. Bring down the lever A of the ADU.(See P.112) Remove the cover on the photo conductor sec-...
Page 93 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Press the stop button. Remove 5 screws [1] and then remove the inter- mediate toner hopper cover assembly [2] in the arrow-marked direction [3]. NOTE • The intermediate toner hopper cover assem- bly [5] will also be adhered with toner. Be careful that it does not scatter.
Page 94 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove the two screw [1] and remove the stir- ring plate /2 assembly [2]. Reinstall the above parts following the removal steps in reverse. NOTE • The recovered toner may get mixed with impurities.
Page 95 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK C. Replacing the toner supply sleeves /1 and /2 (1) Periodically replaced parts/cycle • Toner supply sleeve /1: Every 3,000,000 prints • Toner supply sleeve /2: Every 3,000,000 prints (2) Procedure Remove the left cover.(See P.250) Open the front doors /Rt [1] and /Lt [2] and the toner supply door [3].
Page 96 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 2 connectors [1] and the wiring harness from the wiring harness clamp. 1050fs2008c Release 2 hose clamps [1] and remove 2 hoses [3] from the toner feed case [2]. NOTE • Keep each of the released hose clamps [1] near the connecting opening of each hose [3].
Page 97 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove the screws [1] and [2], and pull out and remove the toner supply unit [3]. 1050fs2010c NOTE • When reinstalling the toner supply unit [1], be sure to insert 2 guide pins [2] on the rear side and 2 guide pins [3] on the front side into the respective guide holes [4] of the main body frame.
Page 98 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 4 screws [1] and then remove the toner supply protective plate [2]. 1050fs2012c Remove 4 screws [1] and then remove the cover /Up [2]. 1050fs2404c...
Page 99 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK NOTE • When reinstalling the cover /Up [2], set the projection [5] of the cover /Lw [4] to the posi- tioning hole [3] of the cover /Up [2] and then insert the projection [6] of the cover /Up [2] into the slit [8] of the drive board [7].
Page 100 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove the toner supply sleeves /1 [1]. Push the coupling in the arrow-marked direction [2] and remove the toner supply sleeve /2 [3]. 1050fs2014c NOTE • Be sure to reinstall the toner supply sleeves /1 [1] and /2 [2] in the direction as shown in the drawing.
Page 101 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK D. Replacing the pump units /Lt and /Rt (1) Periodically replaced parts/cycle • Pump unit /Lt: Every 10,000,000 prints • Pump unit /Rt: Every 10,000,000 prints (2) Procedure Remove the rear cover and the upper covers / Rr1 and /Rr2.(See P.250) Remove 4 screws [1] and then remove the exte-...
Page 102 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Disconnect 2 connectors [1]. Release 2 hose clamps [2] and remove 2 hoses [4] from the pump unit /Rt [3]. NOTE • Keep each of the released hose clamps [2] near the connecting opening of each hose [4]. •...
Page 103 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove the screws [1], two each, and remove the pump unit /Lt [2] and the pump unit /Rt [3]. NOTE • When reinstalling each pump unit, be sure to insert the toner supply spacer [4] between the attaching surfaces.
Page 104: Cleaning/Toner Recycle Section
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 3.5.5 Cleaning/toner recycle section A. Removing/reinstalling the cleaning section NOTE • Be sure to avoid touching the edge of the cleaning blade with bare hands. • Before reinstalling the cleaning section, be sure to clean the cleaning section with a blower brush and a cleaning pad.
Page 105 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK B. Replacing the cleaning blade NOTE • When replacing the cleaning blades, be sure to replace 2 blades at the same time. • Be sure to avoid touching the edge of the cleaning blade with bare hands. (1) Periodically replaced parts/cycle •...
Page 106 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 With the blade release arm [1] raised in the arrow-marked direction [2], rotate the blade replacement lever [3] in the arrow-marked direc- tion [4] to turn the cleaning blade /2. NOTE • Be sure to keep the blade release arm raised up, do not let go of it.
Page 107 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Bring down the blade release arm [1] in the arrow-marked direction [2]. NOTE • Be sure to keep hold of the blade replacement lever [3] being rotated, do not let go of it. Release the hand that is holding the blade replacement lever.
Page 108 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Reinstall the parts after that following the removal steps in reverse. NOTE • After replacing the cleaning blades /1 and /2, be sure to check to see if the blade replace- ment lever [1] has been pulled. •...
Page 109 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK C. Cleaning/replacing the toner seal board NOTE • Be sure to avoid touching the edge of the cleaning blade with bare hands. (1) Periodic cleaning cycle • Toner seal board: Every 750,000 prints (2) Periodically replaced parts/cycle •...
Page 110 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 D. Replacing the toner guide brush/scattering prevention felt/seal plate NOTE • Be sure to avoid touching the edge of the cleaning blade with bare hands. • When reinstalling the toner guide brush, apply setting powder uniformly with the toner guide brush removed.
Page 111 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Move the toner guide brush [1] in the order of the arrow-marks [2] and [3] and remove it. NOTE • When reinstalling the toner guide brush, be sure to set the pin [6] of the toner guide brush to the coupling slit [5] of the cleaning section [4].
Page 112 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove the C-clip [3], the bearing [4], the scat- tering prevention felt [5], the bearing fixing mem- ber [6] and the toner prevention collar [7] in this order from the shaft [2] of the toner guide brush [1].
Page 113 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK E. Replacing the toner guide plate assembly (1) Periodically replaced parts/cycle • Cleaning gear /A assembly: 6,000,000 prints • Cleaning gear /B: 15,000,000 prints • Toner guide plate assembly: Every 3,000,000 prints (2) Procedure Pull the photo conductor section out of the main body.
Page 114 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove the E-ring [2] from the toner guide shaft [1], and remove the cleaning gear /B [3]. NOTE • While removing the cleaning gear /A assembly or the cleaning gear/B [3], the bearing [4] and the splash prevention felt [5] may come off.
Page 115 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK NOTE • When reinstalling the toner guide shaft, be sure to insert it while holding it down from the outside so that the bearing [1] does not come off. • If the bearing and the splash prevention felt [2] become detached while inserting the toner guide shaft, make sure to replace the splash prevention felt with a new one.
Page 116 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 2 screws [1] and then remove the toner guide plate assembly [2]. NOTE • When reinstalling the toner guide plate assembly, be sure to hit it against the lower side before fixing it. Clean up the exterior of the cleaning unit with a cleaning pad and a blower brush.
Page 117 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Cleaning when removing the cleaning unit (when conducting maintenance work) NOTE • When removing the cleaning unit, be sure to clean thoroughly both the inside and the inner wall of the cleaning unit and the recycle pipe with as little toner left as possible. When cleaning is insuffi- cient, toner may spill over the conveyance section.
Page 118: Paper Feed Section
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 3.5.6 Paper feed section A. Removing/reinstalling the pick-up roller assembly/separation roller assembly NOTE • The pick-up roller assembly/separation roller assembly are CMS corresponding parts. (1) Procedure NOTE • The method for replacing the pick-up roller assembly/separation roller assembly is the same for tray /1 and tray /2.
Page 119 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Rotate the pick-up roller [1] in the arrow-marked direction (counterclockwise as seen from the front) and place the coupling [2] in the longitudi- nal direction. NOTE • The rotation of the pick-up roller [1] is restricted only to the arrow-marked direction (counterclockwise).
Page 120 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Hold the pick-up roller assembly [1] by hand and lift the paper feed roller [3] up to tilt while rotating it around the shaft [2] of the pick-up roller, and then remove it from the notch [4] of the bearing and the coupling [5].
Page 121 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove the pick-up roller shaft [2] from the arm [1] of the paper feed guide plate and then remove the pick-up roller assembly [3]. 1050fs2704c Remove 2 screws [1] and then remove the entrance guide plate [2].
Page 122 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 2 screws [1]. NOTE • When reinstalling it, fasten it with the screws while pressing down the separation roller assembly [2]. 1050fs2706c After pulling out the front side of the separation roller assembly [1], remove the coupling [2] in the rear from the joint [3].
Page 123 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK B. Replacing the pick-up roller/paper feed roller (1) Periodically replaced parts/cycle • Pick-up roller: Every 2,250,000 prints (actual replacement cycle: every 500,000 prints) • Paper feed roller: Every 2,250,000 prints (actual replacement cycle: every 500,000 prints) (2) Procedure NOTE •...
Page 124 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove the C-clip [1] and pull out the collar [2] and the paper feed roller [3]. NOTE • When reinstalling it, take note of the direction of the paper feed roller. Be sure to insert the collar [2] from the side provided with the groove [4].
Page 125 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK C. Replacing the separation roller (1) Periodically replaced parts/cycle • Separation roller: Every 2,250,000 prints (actual replacement cycle: every 500,000 prints) (2) Procedure NOTE • The outward appearance of the collar is identical for the separation roller and the paper feed roller. However, a one-way mechanism is provided on the inside of the collar of the paper feed roller with no mechanism provided for the separation roller.
Page 126 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 D. Removing/reinstalling the tray Caution: • The tray is heavy. Be sure to conduct this operation with two people. NOTE • The procedure for removing/reinstalling the trays /1 to /2 is identical. The explanation here is made of the tray /1.
Page 127 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove the stopper screws [2], one each, pro- vided at either side of the rail [1] and pull the tray further out. 1050fs2716c...
Page 128 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove the screws [1], one each, provided at either side of he rail, hold the tray [2] at the spec- ified positions [3] and raise it up to remove it. NOTE • When raising up the tray, be sure to hold it at the specified positions [3] and raise it up with two persons.
Page 129 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK E. Replacing the paper feed clutch/separation clutch (1) Periodically replaced parts/cycle • Paper feed clutch /1 (CL4), /2 (CL6): Every 15,000,000 prints (actual replacement cycle: every 3,000,000 prints) • Separation clutch /1 (CL5), /2 (CL7): Every 15,000,000 prints (actual replacement cycle: every 3,000,000 prints) Remove the rail stopper screw of the tray and pull out the tray.
Page 130: Vertical Conveyance Section
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 3.5.7 Vertical conveyance section A. Removing/reinstalling the vertical conveyance unit (1) Procedure Remove the right cover. Pull the knob [1] and remove the paper dust guide holder [2]. NOTE • The roller may get stained with paper dust that has gathered in the paper dust guide holder [2].
Page 131 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK B. Replacing the pre-registration clutch/vertical conveyance clutch (1) Periodically replaced parts/cycle • Pre-registration clutch /1 (CL1), /2 (CL3): Every 4,500,000 prints (actual replacement cycle: every 3,000,000 prints) • Vertical conveyance clutch (CL2): Every 4,500,000 prints (actual replacement cycle: every 3,000,000 prints) (2) Procedure Remove the right cover.
Page 132 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 C. Replacing the pre-registration roller /1, /2, the registration bearing and the conveyance rollers /2 and /3 (1) Periodically replaced parts/cycle • Pre-registration roller /1 and /2: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints) •...
Page 133 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove the E-rings [1], one each provided at the 4 places, the bearings [2], one each, the pre-reg- istration roller /1 [3] and the pre-registration roller /2 [4]. NOTE • When removing and reinstalling the pre-regis- tration rollers /1 [3] and /2 [4], be careful that they are not damaged by the corners of the guide plate.
Page 134 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 2 E-rings [1], 2 belt stoppers [2], the belt [3], 2 pulleys [4] and 2 pins [5]. 1050fs2739c Remove the E-rings [1], one each provided at 4 places, and then remove the plastic washers [2], one each, the bearing [3], one each, the vertical conveyance roller /2 [4] and the vertical convey- ance roller /3 [5].
Page 135 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK D. Replacing the conveyance roller /1 (1) Periodically replaced parts/cycle • Conveyance roller /1: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints) (2) Procedure Remove the right cover. Remove the vertical conveyance unit. (See P.98) Remove the E-ring [1] and then remove the gear [2] and the pin [3].
Page 136 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 2 E-rings [1], and then remove 2 plastic washers [2], 2 bearing [3] and the conveyance roller /1 [4]. NOTE • When removing and reinstalling the convey- ance roller /1 [4], be careful that it does not get damaged by the corners of the guide plate.
Page 137 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK E. Replacing the conveyance exit roller (1) Periodically replaced parts/cycle • Conveyance exit roller: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints) • Paper dust guide brush gear assembly: Every 10,000,000 prints (actual replacement cycle: every 6,000,000 prints) (2) Procedure Remove the right cover.
Page 138 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 2 screws [1] and then remove the gear cover [2] and the bearing [3]. NOTE • When installing the bearing [3], be sure to install it from the inside to the gear cover [2]. 1050fs2745c Remove the E-ring [1] and then remove the gear [2] and the pin [3].
Page 139 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove the Paper dust guide brush gear assembly [1]. 1050fs5103c Remove the E-ring [1] and then remove the gear [2] and the pin [3]. 1050fs2747c...
Page 140 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Disconnect the connector [1] and remove 2 wire binding bands [2]. Remove 4 screws [3] and then remove the sen- sor mounting plate [4]. 1050fs2748c...
Page 141 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove 2 E-rings [1], 2 washers [2] and 2 bear- ings [3], and take out the conveyance exit roller [4]. NOTE • When taking out the conveyance exit roller [4], the bearing [6] of the paper dust guide brush assembly [5] is displaced.
Page 142 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Replacing the paper dust guide brush assembly (1) Periodically replaced parts/cycle • Paper dust guide brush assembly: Every 4,500,000 prints (actual replacement cycle: every 3,000,000 prints) (2) Procedure Pull the knob [1] and remove the paper dust guide holder [2].
Page 143 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove the shaft [1] of the paper dust guide brush assembly from the coupling [2] and then remove the paper dust guide brush assembly and the bearing [4]. Reinstall the above parts following the removal steps in reverse.
Page 144: Adu
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 3.5.8 A. Pulling out/reinstallation of the ADU Caution: • Be absolutely sure to avoid forcibly turning ON the interlock switches /1 (MS1) and /2 (MS2) with the ADU pulled out. Otherwise, a high voltage may unexpectedly develop. (1) Procedure Open the front door /Rt [1] and the front door /Lt [2].
Page 145 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK B. Cleaning of the paper dust removing brush for the registration roller /Lw (1) Periodic cleaning cycle • Paper dust removing brush for the registration roller /Lw: Every 750,000 prints (2) Procedure Pull out the ADU from the main body. (See P.112) After sliding once the paper dust removing lever [1] in the arrow-marked direction [2], pull out and...
Page 146 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 C. Cleaning of the paper dust removing brush for the registration roller /Up (1) Periodic cleaning cycle • Paper dust removing brush for the registration roller /Up: Every 750,000 prints (2) Procedure Pull out the ADU from the main body. (See P.112) Push out the projections [1], two each, and release the lock to remove 2 paper dust remov-...
Page 147 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK D. Cleaning of the registration sensor (1) Periodic cleaning cycle • Registration sensor: Every 750,000 prints (2) Procedure Pull out the ADU from the main body. (See P.112) Remove 2 screws [1] and release the fixing of the sensor mounting piece [2].
Page 148 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 E. Replacing the transfer/separation charger unit (1) Periodically replaced parts/cycle • Transfer/separation charger unit: Every 6,000,000 prints (2) Procedure Pull out the ADU from the main body. (See P.112) Remove the screw [1] and then remove the con- nector cover [2].
Page 149 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Removing/reinstalling the ADU cover (1) Procedure Pull out the ADU from the main body. (See P.112) Remove the screw [1] and then remove the lever [2] that pulls out the ADU section. Loosen 2 screws [4] and remove the ADU cover / Lt [5].
Page 150 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 G. Removing/reinstalling the registration section (1) Procedure Pull out the ADU from the main body. (See P.112) Remove the ADU cover. (See P.117) Remove 2 screws [1] and then remove the multi feed sensor cover [2] while removing the wire harness from the cord clamp.
Page 151 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove the screw [1] and check the position of the graduation in the screw [1] section. Remove 3 screws [2]. Reinstall the above parts following the removal steps in reverse. NOTE • Reinstall the registration section so that it comes to the same graduation as that used for removal.
Page 152 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 H. Replacing the discharge wire/transfer presser rubber (1) Periodically replaced parts/cycle • Discharge wire: Every 750,000 prints • Transfer presser rubber: Every 750,000 prints (2) Procedure Pull out the ADU from the main body. (See P.112) Remove the transfer/separation charger unit.
Page 153 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove the springs [1], one each, 3 discharge wires [2] and 3 transfer presser rubbers [3]. NOTE • When reinstalling the discharge wire, be sure to insert each wire into the notch [4] of each of the transfer presser rubbers.
Page 154 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Replacing the transfer cleaning assembly/separation cleaning assemblies /1 and /2 and C-clips (1) Periodically replaced parts/cycle • Transfer cleaning assembly: Every 750,000 prints • Separation cleaning assembly /1: Every 750,000 prints • Separation cleaning assembly /2: Every 750,000 prints •...
Page 155 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK J. Replacing the transfer assist sheet assembly (1) Periodically replaced parts/cycle • Transfer assist sheet assembly: Every 1,500,000 prints (2) Procedure Pull out the ADU from the main body. (See P.112) Remove the transfer/separation charger unit. (See P.116) Remove 2 screws [1] and then remove the trans- fer assist sheet assembly [2].
Page 156 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 NOTE • When reinstalling the transfer assist sheet assembly [1], make sure that the projections [2] at both ends get into the spring [3]. • When cramping it with a screw, be sure to put the spacer [5] in the stepped section of the screw [4].
Page 157 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK K. Replacing the TSL (1) Periodically replaced parts/cycle • TSL: Every 6,000,000 prints (2) Procedure Pull out the ADU from the main body.(See P.112)) Remove the transfer/separation charger unit. (See P.116) Remove the ADU cover.(See P.117) Remove 4 screws [1] and then remove the trans- fer exposure cover [2].
Page 158 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 L. Replacing the registration roller /Up and the registration bearing (1) Periodically replaced parts/cycle • Registration roller /Up: Every 6,000,000 prints • Registration bearing: Every 6,000,000 prints (2) Procedure Pull out the ADU from the main body.(See P.112) Remove the paper dust removing brush for the registration roller /Lw.
Page 159 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove 2 springs [1]. 1050fs2151c...
Page 160 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove the E-ring [1] and then remove the regis- tration bearing [2]. Remove the E-ring [3] and then remove the gear [4] and the pin [5]. Remove the E-ring [6] and then remove the regis- tration bearing [7].
Page 161 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK M. Replacing the ADU exit roller, ADU conveyance rollers /2, /3 and /4 (1) Periodically replaced parts/cycle • ADU exit roller: Every 6,000,000 prints • ADU conveyance roller /2: Every 6,000,000 prints • ADU conveyance roller /3: Every 6,000,000 prints •...
Page 162 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 4 screws [1] and then remove the loop motor assembly [2]. 1050fs2156c Remove 3 screws [1] and then remove the regis- tration motor assembly [2]. 1050fs2157c...
Page 163 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove 3 connectors [1], the 2 connector [2], the 1 connector [3] and the 1 connector [4]. 1050fs2158c...
Page 164 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 4 screws [1] and then remove the stay [2] while removing the wiring harness from the wiring harness clamp. Remove 2 screws [3] and then remove the ADU lock solenoid assembly [4]. 1050fs2159c...
Page 165 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove the E-ring [1] and then remove the gear [2] and the pin [3]. Remove 2 screws [4] and then remove the bear- ing [5]. Pull out the ADU exit roller [6] and remove it. NOTE •...
Page 166 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove the E-ring [1] and then remove the spacer [2]. Remove the belt [3] and then remove the pulley [4] and the pin [5]. Remove 2 screws [6] and then remove the bear- ing [7].
Page 167 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove the E-ring [1]. Remove 2 screws [2] and pull out and remove the ADU conveyance roller /2 [4]. 1050fs2162c...
Page 168 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 5 E-ring [2], the gear [3], the pin [4] and the bearing [5] and [6] from the ADU conveyance roller /2 [1]. NOTE • When reinstalling the bearing [6], be sure that the flange [7] turns outside.
Page 169 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK N. Replacing the ADU conveyance roller /1 /ADU reverse roller/Reverse/exit roller/ADU acceleration roller/paper exit rollers /1 and /2 assembly (1) Periodically replaced parts/cycle • ADU conveyance roller /1: Every 6,000,000 prints • ADU reverse roller: Every 6,000,000 prints •...
Page 170 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 3 screws [1] and then remove the stay [2]. NOTE • When reinstalling the stay, be sure to set the projection [4] of the ADU to the positioning hole [3]. 1050fs2190c...
Page 171 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove 3 screws [1] and then remove the ADU acceleration motor assembly [2]. NOTE • When reinstalling the ADU acceleration motor assembly, be sure to set the projection [4] of the ADU to the positioning hole [3]. [3] [4] 1050fs2191c...
Page 172 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 2 screws [1] and then remove the thick paper assist solenoid assembly [2]. NOTE • When reinstalling the thick paper assist sole- noid assembly, be sure to set the projection [4] of the ADU to the positioning hole [3]. [3] [4] [3] [4] 1050fs2192c...
Page 173 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove 2 screws [2] and pull out the ADU con- veyance roller /1 [3]. 1050fs2194c...
Page 174 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 5 E-ring [2], the gear [3], the pin [4] and the bearing [5] and [6] from the ADU conveyance roller /1 [1]. NOTE • When reinstalling the bearing [6], be sure that the flange [7] turns outside.
Page 175 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove 3 screws [1] and then remove the belt [4] while sliding the pulley [2] of the reverse/exit motor (M13) in the arrow-marked direction [3]. NOTE • When setting the belt, the tension is automat- ically adjusted by the spring [5].
Page 176 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 2 pierce rings [2] and the bearing [3] from the ADU reverse roller [1]. NOTE • When reinstalling the bearing [3], be sure that the flange [4] turns outside. 1050fs2198c Following the steps 14 to 16, remove the reverse/exit roller [1] and the ADU acceleration roller [2].
Page 177 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove the E-ring [1] and then remove the spacer [2]. Remove the belt [3] and then remove the pulley [4] and the pin [5]. Remove 2 screws [6] and pull out the paper exit roller /2 assembly [7].
Page 178 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Following the steps 18, 19 and 20, pull out the paper exit roller /1 [1]. 1050fs2202c Remove 2 E-rings [2] and the bearing [3] from the paper exit roller /1 [1]. NOTE • When reinstalling the bearing [3], be sure that the flange [4] turns outside.
Page 179 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK O. Replacing the reverse gate (1) Periodically replaced parts/cycle • Reverse gate: Every 10,000,000 prints (2) Procedure Pull out the ADU from the main body.(See P.112) Loosen 3 screws [1] and remove the reverse sec- tion cover [2].
Page 180 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove the E-rings [1], one each, and then remove 2 bearings [2]. Open the reverse door [3] and remove the reverse gate assembly [4] while sliding it in the arrow-marked directions [5] and [6] in this order. 1050fs2206c Remove the screws [1], one each, and then remove 7 reverse gates [2].
Page 181 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK P. Replacing the fusing exit roller (1) Periodically replaced parts/cycle • Fusing exit roller: Every 6,000,000 prints (2) Procedure Open the front doors /Rt and /Lt, and pull out the ADU from the main body. (See P.112) Loosen 3 screws [1] and remove the reverse sec- tion cover [2].
Page 182 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 2 connectors [1]. Remove 2 stepped screws [2] and then remove the paper reverse/exit section [3]. NOTE • When attaching the stepped screw [2], make sure that it gets in securely up to the step of the screw.
Page 183 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove 2 screws [1] and then remove the bear- ing. 1050fs2792c Remove the E-ring [1] and 2 screws [2], and slide the bearing [3] in the arrow-marked direction. 1050fs2788c Pull out and remove gently the shaft [1] of the fusing exit roller so that it does not touch the guide plate.
Page 184 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove the E-ring [1]. Remove 4 E-rings [2] and slide 4 pins [3] in the direction in which they can be removed. And then pull out 4 fusing exit rollers [4] in the oppo- site direction to remove them.
Page 185: Fusing Section
Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK 3.5.9 Fusing section A. Replacing the cleaning web Caution: • Immediately after turning off the main power switch (SW1) or the power switch (SW2), the fusing section is very hot and you may get burnt. Be sure to start operations when the temperature cools down sufficiently.
Page 186 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Set the shaft [2] on the unused side of the new cleaning web [1] to the driven couplings /Rr [3] and /Fr [4]. NOTE • Be sure to set each detent [5] on the driven couplings to the notch [6] of the shaft on the unused side.
Page 187 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Set the shaft [2] on the take-up side of the new cleaning web [1] to the take-up couplings /Rr [3] and /Fr [4]. NOTE • Be sure to set each detent [5] on the driven coupling to the notch [6] of the shaft on the unused side.
Page 188 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 B. Removing/reinstalling the fusing section Caution: • Immediately after turning off the main power switch (SW1) or the power switch (SW2), the fusing section is very hot and you may get burnt. Be sure to start operations when the temperature cools down sufficiently.
Page 189 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove the screw [1] and then remove the lever assist plate [2]. Remove the screw [3] and release the fixing of the fusing section [4]. NOTE • When fixing the fusing section [4], be sure to tighten up the screw [3] while pressing it toward the rear side.
Page 190 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 C. Opening/closing of the web section (1) Procedure Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Open the fusing paper exit section [1]. Insert the driver [4] into the hole [3] of the shaft [2], and rotate the shaft to release pressure.
Page 191 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK D. Replacing the fusing heater lamps /1 and /2 NOTE • Be sure to avoid touching the lamp section of the fusing heater lamps /1 and /2 with bare hands. When touched, be sure to clean it with the roller cleaner. (1) Periodically replaced parts/cycle •...
Page 192 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 2 faston terminals [2] of the fusing heater lamp /2 [1]. NOTE • When reinstalling the fusing heater lamp /2, be sure to insert it securely while taking note of the position in which the faston terminal is installed.
Page 193 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK E. Replacing the fusing roller /Up, the heat insulating sleeve, the bearing and the fusing gear (1) Periodically replaced parts/cycle • Fusing roller /Up: Every 1,500,000 prints • Heat insulating sleeve: Every 1,500,000 prints •...
Page 194 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Replacing the fusing roller /Lw assembly (1) Periodically replaced parts/cycle • Fusing roller /Lw assembly: Every 1,500,000 prints (2) Procedure Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) NOTE •...
Page 195 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK G. Replacing the fusing cleaning sheet assembly (1) Periodically replaced parts/cycle • Fusing cleaning sheet assembly: Every 1,500,000 prints (2) Procedure Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Open the web section [1].(See P.158)
Page 196 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 2 screws [1] and then remove the fusing cleaning sheet assembly [2]. Remove the paper dust that has gathered in [3] of the fusing cleaning unit. Reinstall the above parts following the removal steps in reverse.
Page 197 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK H. Removing/reinstalling the fusing heating roller assembly (1) Procedure Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Remove the spring [1] (long one) and [2] (short one).
Page 198 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove 2 screws [1] and then remove the fixing plate [2]. NOTE • When reinstalling the fixing plate, be sure to set the positioning hole [3] and the position- ing slot [4] to 2 projections [5] of the fusing section.
Page 199 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove 2 springs [1]. Remove the screw [2] and open the fusing heat- ing roller assembly [3]. 1050fs2175c...
Page 200 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 NOTE • When reinstalling the fusing heating roller assembly [1], be sure to set the guide hole [3] of the fusing heating roller assembly to the guide pin [2] of the fusing section. Reinstall the above parts following the removal steps in reverse.
Page 201 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Replacing the fusing heater lamp /3 NOTE • Be careful not to touch the lamp section of the fusing heater lamp /3 with bare hands. When touched, be sure to clean it with the roller cleaner. (1) Periodically replaced parts/cycle •...
Page 202 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Pull out the fusing heater lamp /3 [1] from the front side [3] of the fusing heating roller assembly [2] and remove it. NOTE • When reinstalling the fusing heater lamp /3, be sure to take note of the direction. •...
Page 203 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK J. Replacing the fusing heating roller, the heat insulation sleeve /Lw and the bearing (1) Periodically replaced parts/cycle • Fusing heating roller: Every 3,000,000 prints • Heat insulating sleeve /Lw: Every 3,000,000 prints •...
Page 204 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 K. Replacing the fusing claw /Lw (1) Periodically replaced parts/cycle • Fusing claw /Lw: Every 1,500,000 prints (2) Procedure Pull out the ADU from the main body.(See P.112) Remove the fusing section. (See P.156) Open the fusing paper exit section .(See P.158) Remove the screw [1] and then remove 2 fusing...
Page 205 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK L. Replacing the fusing claw /Up NOTE • The procedure for replacing the fixing claw/Up differs depending on whether the separation claw shaking mechanism exist or not. (1) Periodically replaced parts/cycle • Fusing claw /Up: Every 1,500,000 prints (2) Procedure (when not equipped with the shaking mechanism) Pull out the ADU from the main body.
Page 206 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 (3) Procedure (when equipped with the shaking mechanism) Pull out the ADU from the main body.(See P.112) Remove the fusing section. (See P.156) Open the fusing paper exit section. (See P.158) Remove the springs [1], one each, and then remove 6 fusing claws /Up [2].
Page 207 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK M. Replacing the fusing actuator (1) Periodically replaced parts/cycle • Fusing actuator: Every 6,000,000 prints (2) Procedure Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Open the fusing paper exit section.(See P.158) Remove the fusing sensor cover [1].
Page 208 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Remove the screw [1] and then remove the fus- [10] ing sensor cover plate [2]. NOTE • When reinstalling the fusing sensor cover plate, be sure to set the positioning hole [3] to the projection [4] of the fusing paper exit sec- tion.
Page 209 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Pull out the shaft fixing member [1], release the spring [2] and remove the fusing actuator [4] from the fusing actuator assembly [3]. NOTE • When reinstalling the fusing actuator, be sure to take note of the position [5] to which the spring is hooked.
Page 210 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 N. Replacing the thermistor /2 Caution: • After completion of the installation of the thermistor /2, be sure to check to see if it is in touch with the fusing roller /Up. (1) Periodically replaced parts/cycle •...
Page 211 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Cut off the wiring band [1]. NOTE • When attaching a new wiring band, be sure to use a heat-resistant one. Remove the screw [2] and then remove the ther- mistor /2 assembly [3]. NOTE •...
Page 212 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 O. Replacing the thermistor /4 Caution: • After completion of the installation of the thermistor /4, check to ensure it is in touch with the fus- ing heating roller. (1) Periodically replaced parts/cycle •...
Page 213 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Cut off the wiring band [1]. Remove the screw [2] and then remove the ther- mistor /4 [3]. NOTE • When attaching the wiring band, be sure to use a heat-resistant one. Reinstall the above parts following the removal steps in reverse.
Page 214 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 P. Replacing the web motor (1) Periodically replaced parts/cycle • Web motor: Every 6,000,000 prints (2) Procedure Pull out the ADU from the main body. (See P.112) Remove the fusing section. (See P.156) Remove the screw [1] and then remove the wir- ing harness clamp [2].
Page 215 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK Remove 2 screws [1]. Loosen the screw [2] and pull out the web motor [3] in the arrow-marked direction. NOTE • When reinstalling the web motor, be sure to align the D-cut face of the web motor shaft with the direction of the screw [2].
Page 216 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Q. Removing/reinstalling the thermistor /1 NOTE • Be sure to make the position adjustments when the roller has cooled down. • When reinstalling the thermistor /1, adjust it with the temperature sensor positioning jig /A before fixing it.
Page 217 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK (2) Procedure for reinstallation Insert the temperature sensor positioning jig /A [3] between the thermistor /1 [1] and the fusing roller /Up [2]. Adjust the position of the thermistor /1 so that it become flush with the temperature sensor posi- tioning jig /A, and then fix it with the screw [4].
Page 218 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 R. Removing/reinstalling the thermistor /3 NOTE • Be sure to make the position adjustments when the roller has cooled down. • When reinstalling the thermistor /3, adjust it with the temperature sensor positioning jig /A before fixing it.
Page 219 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK (2) Procedure for reinstallation Insert the temperature sensor positioning jig /B [3] between the thermistor /3 [1] and the fusing heating roller [2]. Adjust the position of the thermistor /3 so that it become flush with the temperature sensor posi- tioning jig /B, and then fix it with 2 screws [4].
Page 220 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 S. Removing/reinstalling the thermostat /1 NOTE • Be sure to make the position adjustments when the roller has cooled down. • When reinstalling the thermostat /1, adjust it with the thermostat positioning jig /A before fixing it. Be sure to apply Screw-lock to the screw that has been fixed.
Page 221 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK (2) Procedure for reinstallation Install 2 faston terminals [2] to the thermostat /1 [1]. Insert the thermostat positioning jig /A [4] between the thermostat /1 [1] and the fusing roller /Up [3]. Adjust the position of the thermostat /1 so that it become flush with the thermostat positioning jig / A, and then fix it with the screw [5].
Page 222 3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 Removing/reinstalling the thermostat /2 NOTE • Be sure to make the position adjustments when the roller has cooled down. • When reinstalling the thermostat /2, adjust it with the thermostat positioning jig /B before fixing it. Be sure to apply Screw-lock to the screw that has been fixed.
Page 223 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK (2) Procedure for reinstallation Install 2 faston terminals [2] to the thermostat /2 [1]. Insert the thermostat positioning jig /B [4] between the thermostat /2 [1] and the fusing heating roller [3]. Adjust the position of the thermostat /2 so that it become flush with the thermostat positioning jig / B, and then fix it with the screw [5].
Page 224: Paper Exit Section
3. PERIODIC CHECK Field Service Ver3.0 Nov.2006 3.5.10 Paper exit section A. Removing/reinstalling the paper exit section (1) Procedure Remove the left cover. (See P.250) Disconnect the connector [1]. Remove 4 screws [2] and then remove the paper exit section [3]. NOTE •...
Page 225 Field Service Ver3.0 Nov.2006 3. PERIODIC CHECK C. Replacing the main body paper exit roller (1) Periodically replaced parts/cycle • Main body paper exit roller: Every 6,000,000 prints (2) Procedure Remove the left cover. (See P.250) Remove the paper exit section.(See P.192) Remove the E-ring [1] and then remove the gear [2] and the pin [3].
Page 226: Service
4. SERVICE Field Service Ver3.0 Nov.2006 4. SERVICE Service material list Material No. Name Shape Remark 000V-16-0 Drum cleaner 200 ml 000V-17-0 Roller cleaner 200 ml 000V-19-0 Setting powder 25 g 000V-18-0 Cleaning pad 10 pcs/1 pack 00GR00260 Multemp FF-RM 25 g 00GR00020 Plas guard No.2...
Page 227: Jig List
Field Service Ver3.0 Nov.2006 4. SERVICE Jig list Parts No. Name Shape Quantity Remark 55VAJG011 Temperature sensor positioning jig /A (for fusing roller /Up) 55VAJG021 Temperature sensor positioning jig /B (for fusing heating roller) 55VAJG031 Thermostat position- ing jig /A (for fusing roller /Up) 55VAJG041 Thermostat position-...
Page 228 4. SERVICE Field Service Ver3.0 Nov.2006 Parts No. Name Shape Quantity Remark 120A1052# Positioning shaft 2pc/set For DF adjustment 120A9711# Adjustment chart For DF adjustment 120A9712# White chart For DF adjustment...
Page 229: Materials
Field Service Ver3.0 Nov.2006 4. SERVICE Materials A. Item Parts name Useful life Type name Toner bottle 80,000 prints TN010 Drum 1,000,000 prints or 220 hours DR010 Developer 1,000,000 prints or 220 hours DV010...
Page 230: Mail Remote Notification System
4. SERVICE Field Service Ver3.0 Nov.2006 Mail remote notification system 4.4.1 Outline "Mail remote notification system" is a system that allows you to obtain a list print which can be output by a copier using the Internet mail (E-mail). Using this system dispenses not only with printing the list on paper but also visiting the users. Sending a mail filled-in with a simple keyword to the copier allows you to receive by mail all sorts of print infor- mation of the copier.
Page 231: Initialization
Field Service Ver3.0 Nov.2006 4. SERVICE 4.4.4 Initialization To make use of "Mail remote notification system", it is necessary to register the network parameter on the copier main body and the account on the mail server. A. Setting from the touch panel Set the IP address of the copier from the touch panel to connect the copier to the network.
Page 232 4. SERVICE Field Service Ver3.0 Nov.2006 (1) Procedure Step Operating instructions Start the Web browser. • When a proxy is set on the Web browser, the main body Web may not be accessible. For particu- lars, contact the network administrator. For Web browser, Internet Explorer or Netscape Navigator is recommended.
Page 233 Field Service Ver3.0 Nov.2006 4. SERVICE Step Operating instructions Click "E-Mail Initial Setting" to display the screen for setting. Set item Details Enable E-mail When using the mail remote notification system, select "Use." Default is "Not notification use." Time difference The time at which a mail was send out is calculated based on this value.
Page 234 4. SERVICE Field Service Ver3.0 Nov.2006 Step Operating instructions Set item Details User name on Enter an account name assigned to the copier by the incoming mail server. the server Password Enter a password to the account name above. E-mail address Enter the mail address of the copier its own.
Page 235: Operating Instructions Of The Mail Remote Notification System
Field Service Ver3.0 Nov.2006 4. SERVICE 4.4.5 Operating instructions of the mail remote notification system For commands for communications with the copier and the details of options, see the table below. Command Option Description Minimum input GETLOG [List option name] Send back by mail the list print information specified in [List print name].
Page 236: Mail Sending
4. SERVICE Field Service Ver3.0 Nov.2006 4.4.6 Mail sending A command (option) printed on the mail is not case sensitive and can be identified from the minimum input listed on the preceding page. A. Notes • When sending a mail to the copier, take note of the following. (1)Mail software can be used without discrimination by OS and a hand-held device or a free mail using browser.
Page 237: Firmware Version Up
Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP 5. FIRMWARE VERSION UP 5.1.1 Outline A. ISW (In-System Writer) • This is an operation in which a control program stored in the flush ROM that is built in each control board in the copier is rewritten with the board built in the copier main body.
Page 238: Specifications
5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 5.1.2 Specifications A. ISWTrns (PC software) (1) ISWTrns disk composition • Setup disk: 2 • Rewritable disk: Varies for each copier (2) Operating environment of the software • OS: Windows95/98/98SE/Me/NT4.0/2000/XP • CPU: Pentium 75 MHz or above •...
Page 239: Installation Of The Iswtrns
Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP 5.1.3 Installation of the ISWTrns Install the ISWTrns program to the PC. (1) Procedure Step Operation Remarks Start the PC. Copy the setup disk to the PC and double click the When there remains the ISWTrns.exe of [Setup.exe] icon to start the install program.
Page 240: Usage Of The Iswtrns
[Next]. Select the UBS driver in the driver selection screen and click "Next" to start installation. Driver name: Konica Minolta bizhub 1050/P USB Driver (ISW) When the [Completed] in the "Hardware update wizard completed screen" is displayed, click [Completed] to exit the installation.
Page 241 Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP B. Setting of the communication method (1) Setting up of the parallel port When sending the parallel port data by using the ISWTrns program, it is necessary to release the ECP mode set- ting of the PC parallel port.
Page 242 5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 (2) Preparations for transmission on the copier Checking of the ROM version Before rewriting the ROM data, be sure to check the ROM version of the current control program by following the procedure given below. Step Operation Enter the service mode.
Page 243 Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP C. Firmware copy (1) Creation of the folder Start the ISWTrns program the installation of which has been completed, and set a folder into which a trans- ferred file (rewritten data) is stored. Procedure Step Operation...
Page 244 5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 (2) Data copy Using the ISWTrns program, copy data (rewritten data) which is sent to the PC. Procedure Step Operation Remarks Start the PC. Select "ISWTrns" from the start menu or double click the "ISWTrns"...
Page 245 Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP Step Operation Remarks Copy the transferred file (rewritten data) 1. When copying all of the transferred files (rewritten selected by clicking [Copy] key into the data) that are displayed in the lower display section of folder created at the setup of the the file from which a copy was made, click [Copy all] key ISWTrns.
Page 246 5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 D. Firmware (1) Firmware data flow The following shows the flow of the ISW data. Overall control board Printer control board Image processing RADF control board board FNS control board FD control board SD control board PB control board LS control board...
Page 247 Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP When two or more finishing option is connected to the main body • Ex.1) Main body + FD + FS Connect the jumper connector to CN19 on the FD control board (FDCB) Connect the connector on the FS side to CN19 on FNSCB Ex.2) Main body + + SD...
Page 248 5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 [When the main power switch (SW1) is required to be turned OFF/ON in the middle of the ISW] When the system configuration is as shown below, the SW1 is required to be turned OFF/ON in the middle of the ISW.
Page 249 Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP E. Connection to the main body (1) When using the parallel cables Preparations are made of the following when a connection is made. • PC into which transferred files (rewritten data) have been copied. •...
Page 250 5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 (2) When using the USB cables Preparations are made of the following when a connection is made. • PC into which transferred files (rewritten data) have been copied. • UBS cables Procedure Step Operations Turn OFF the power of the copier.
Page 251 Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP Rewriting of firmware (1) Relationship between the ISW and the display on the operation board When the ISWTrns program starts up, the main screen of the ISWTrns is displayed. In the main screen, the selection of transferred files (rewritten data), the display of information, the confirmation of a transferred file (rewritten data) and the transmission of the transferred file (rewritten data) are conducted.
Page 252 5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 "OK": Accord "NG": Not accord "??": A corresponding checksum not found [7] File Send key • The transmission of the transferred files is started. [8] Send file information frame • A list of files actually transferred is displayed based on the information selected in the frames [1] and [10], and pressing the [File Check] key displays the checksum of files and the consistency of the checksum (OK, NG, ??).
Page 253 Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP Step Operations Place the copier main body in the standby for the ISW transfer. (For the procedure, see "2) Standby for the ISW transfer.") Press the [Start] key on the copier main body side first, and then press the [File Send] key of the ISWTrns.
Page 254: Error List
5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 5.1.5 Error list Detection function • When the copier main body detects an abnormal condition after turning on the power, the copier does not display it on the main body touch panel, but inform you of it by lighting or flashing the LED (with the ISW placed in the standby condition).
Page 255 Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP Message Status of the ISWTrns Some files cannot be copied. 1. When the folder into which files are stored is not found. 2. When a file is copied into the folder in which a file of the same name is contained with "Overwrite check box"...
Page 256 5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 (2) Main body error list The table below shows error codes. Error code Description Program applicable 0x02 The internal work space cannot be secured. 0x04 The DIMM space cannot be secured. 0x05 The DIMM space cannot be opened.
Page 257: Troubleshooting
Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP 5.1.6 Troubleshooting When an error occurs while in the execution of the ISWTrns program. Condition Cause Measure taken The ISWTrns does The ISWTrns file is damaged Set it up again. not start up. The setup disk itself is damaged.
Page 258 5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 Condition Cause Measure taken An error "The transmis- The connection of the cable is Check the cable to see if it is con- sion to the LPT port loosened. nected securely or if there is any prob- failed"...
Page 259: Internet Isw
Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP Internet ISW 5.2.1 Outline "Internet ISW" is a system in which instructions are given to the ISW by using browser so that the copier auto- matically obtain the program from the program server. Using the Web functions allows you to conduct the ISW at the user's premise without taking the programs with you.
Page 260: Initialization
5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 5.2.4 Initialization To make use of the Internet ISW, it is necessary to set in advance the network parameter, program server address and the fire wall address of the copier. A. Setting from the operation panel To introduce the copier main body into the network, set the IP address of the copier from the operation panel.
Page 261 Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP B. Setting from the Web Utilities Enter the setting of the program server from the Web browser. At this time, in order to use the Web browser, make preparations of the PC that can be introduced into the network. NOTE •...
Page 262 5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 Step Operations Click [Internet ISW] in "Extension for maintenance." Click [Initial Setting].
Page 263 Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP Step Operations Set the proxy server. When using no proxy server (fire wall), proceed to the step 9. Enable Proxy Select the following: When using no proxy: "Connect to the program server." When using ftp proxy: "Use ftp proxy."...
Page 264 5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 Step Operations Set the program server. (Proxy is used.) Program server address Set the address of the server into which the program to be down loaded is stored. Select the protocol to be used from the pull-down menu left and enter the address after that in the text box on the right.
Page 265 Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP Step Operations After completion of entry, click [Next]. Then after checking the set items in the setting check screen, click [Complete]. However, if there is an input error, click [Back] following the message shown in red and then re-set the item.
Page 266: Internet Isw Using The Web Utilities
5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 5.2.5 Internet ISW using the Web Utilities Using the Web Utilities of the copier allows the customer engineer, by just making a click from the browser, to download the programs from the program server automatically for rewriting. (1) Procedure Step Operations...
Page 267: Notes For Use
Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP Step Operations Checking of the ISW conditions. From the screen shown below, you can check the current processing condition to see if there is any error. • "ISW in communication" • "ISW in rewriting" •...
Page 268: Internet Isw Using The Touch Panel
5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 5.2.7 Internet ISW using the touch panel When the customer engineer uses the Internet ISW from the touch panel, with no PC brought with, the copier can download programs from the program server to rewrite them automatically. (1) Procedure Ex.: When the image control program is rewritten collectively.
Page 269 Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP Step Operations Pressing the [Start] key starts the download of the latest program for rewriting. In a case in which the download of an old version programs is required, press the [File Name Input] key and enter the file name by hand for execution.
Page 270: Authentication Of The Proxy Server In Internet Isw
5. FIRMWARE VERSION UP Field Service Ver3.0 Nov.2006 5.2.8 Authentication of the proxy server in Internet ISW A. Proxy server Proxy server which is provided on the inside of the fire wall is the generic name of a mail server that serves the proxy of a client who receives an access demand (HTTP and FTP) from the client.
Page 271 Field Service Ver3.0 Nov.2006 5. FIRMWARE VERSION UP Command Command Parameter Reply Code Description USER FW user name Transmit the user name of the proxy server PASS FW password Transmit the password for the user name above SITE Host name ftp expanded Transmit the user name of the program server function, defined...
Page 272: Others
6. OTHERS Field Service Ver3.0 Nov.2006 6. OTHERS Items not allowed to be disassembled and adjusted 6.1.1 Scanner section A. Read position adjusting plates /Fr and /Rr (1) Positions from which the screws are not allowed to be removed • Attaching screws, one each, of the read position adjusting plates /Fr and /Rr 1050fs2073c Screws not allowed to be removed Read position adjusting plate /Rr...
Page 273 Field Service Ver3.0 Nov.2006 6. OTHERS B. Mirror unit/exposure unit (1) Position not allowed to be adjusted • Installation positions of the mirror unit and the exposure unit 1050fs2219c Mirror unit Exposure unit (2) Reason of prohibition The distance between the mirror unit and the exposure unit affects the magnifications of the original to be read in the sub scan direction.
Page 274: Ccd Unit
6. OTHERS Field Service Ver3.0 Nov.2006 6.1.2 CCD unit (1) Positions from which the screws are not allowed to be removed • 9 screws used to assemble the CCD unit • 4 attaching screws of the lens reference plate assembly 1050fs2504c Screws not allowed to be removed Lens reference plate assembly...
Page 275: Writing Section
Field Service Ver3.0 Nov.2006 6. OTHERS 6.1.3 Writing section (1) Positions from which the screws are not allowed to be removed • 11 attaching screws of the writing section cover 1050fs2220c Screws not allowed to be removed Writing section cover (2) Reason of prohibition The inside of the writing section becomes the laser light path.
Page 276: Developing Unit
6. OTHERS Field Service Ver3.0 Nov.2006 6.1.4 Developing unit (1) Positions from which the screws are not allowed to be removed • 2 fixing screws of the developer regulation blade • 1 fixing screw of the magnet angle adjusting knob 1050fs2221c Screws not allowed to be removed Developing roller...
Page 277: Transfer/Separation Charger Unit
Field Service Ver3.0 Nov.2006 6. OTHERS 6.1.5 Transfer/separation charger unit Transfer guide plate/transfer assist home sensor assembly (1) Positions from which the screws are not allowed to be removed • 5 attaching screws of the transfer guide plate • 2 attaching screws of the transfer assist home sensor assembly 1050fs2222c Screws not allowed to be removed Transfer assist home sensor assembly...
Page 278 6. OTHERS Field Service Ver3.0 Nov.2006 B. Transfer assist sheet assembly (1) Positions from which the screws are not allowed to be removed • 2 attaching screws of the actuator 1050fs2223c Actuator Screws not allowed to be removed (2) Reason of prohibition The accuracy of the transfer assist sheet assembly is guaranteed as a unit, and if disassembled, its accuracy is not guaranteed.
Page 279 Field Service Ver3.0 Nov.2006 6. OTHERS C. Separation support member (1) Positions from which the screws are not allowed to be removed • Separation support member, 2 pcs 1050fs2225c Separation support member (2) Reason of prohibition The separation support members decide the distance from the transfer wire and the separation wire to paper, and removing them changes the attaching height of the wire, thus resulting in the reduced performance of the transfer and the separation.
Page 280: Main Body (Write Position Adjusting Shaft)
6. OTHERS Field Service Ver3.0 Nov.2006 6.1.6 Main body (write position adjusting shaft) (1) Positions from which the screws are not allowed to be removed • 2 attaching screws of the write position adjusting shaft fixing plate 1050fs2224c Screws not allowed to be removed Write position adjusting shaft Write position adjusting shaft fixing plate (2) Reason of prohibition...
Page 281: List Of Parts To Be Disassembled And Reassembled
Field Service Ver3.0 Nov.2006 6. OTHERS List of parts to be disassembled and reassembled NOTE • This list shows the explanation of the disassembly and reassembly of the parts which are consid- ered necessary to replace (other than periodically replaced parts). However, these parts except for the covers are not required to be disassembled while in normal service operations.
Page 282: Disassembling/Reassembling Procedure
6. OTHERS Field Service Ver3.0 Nov.2006 Disassembling/reassembling procedure Caution: • When disassembling/reassembling the parts, be sure to unplug the power cord of the main body from the power outlet. 6.3.1 Cover A. Removing/reinstalling the rear cover (1) Procedure Remove 9 screws [1] and then remove the rear cover [2].
Page 283 Field Service Ver3.0 Nov.2006 6. OTHERS C. Removing/reinstalling the left cover (1) Procedure Remove 6 screws [1] and then remove the left cover [2]. Reinstall the above parts following the removal steps in reverse. 1050fs2059c D. Removing/reinstalling the front door /Rt (1) Procedure Open the front door /Rt [1].
Page 284 6. OTHERS Field Service Ver3.0 Nov.2006 E. Removing/reinstalling the front door /Lt (1) Procedure Open the front door /Lt [1]. Loosen 2 screws [2], bring down the shaft [3] and remove the front door /Lt [1]. 1050fs2061c...
Page 285 Field Service Ver3.0 Nov.2006 6. OTHERS NOTE • When reinstalling the front door /Lt [1], be sure to insert the projection [4] of the hinge [3] into the hole [2] provided in the lower sec- tion of the front door /Lt. Reinstall the above parts following the removal steps in reverse.
Page 286 6. OTHERS Field Service Ver3.0 Nov.2006 Removing/reinstalling the toner supply door (1) Procedure Open the toner supply door [1]. Remove the screw [2] and then remove the hinge [3] together with the toner supply door [1]. NOTE • When reinstalling the toner supply door [1], be sure to insert the projection [6] of the hinge [5] into the hole [4] provided in the lower sec- tion of the toner supply door.
Page 287 Field Service Ver3.0 Nov.2006 6. OTHERS G. Removing/reinstalling the upper cover /Rr1 NOTE • The same removal and reinstallation procedure is applicable when the DF-603 is provided. (1) Procedure Remove 3 screws [1] and then remove the upper cover /Rrl [2]. Reinstall the above parts following the removal steps in reverse.
Page 288 6. OTHERS Field Service Ver3.0 Nov.2006 Removing/reinstalling the upper cover /Rt NOTE • The same removal and reinstallation procedure is applicable when the DF-603 is provided. (1) Procedure Remove 3 screw caps [1]. Remove 5 screws [2] and then remove the upper cover /Rt [3].
Page 289 Field Service Ver3.0 Nov.2006 6. OTHERS K. Removing/reinstalling the upper cover /Lt NOTE • The same removal and reinstallation procedure is applicable when the DF-603 is provided. (1) Procedure Remove 2 screws [1] and then remove the origi- nal stopper plate /Lt [2]. Remove 2 screws [3] and then remove the upper cover /Lt [4].
Page 290 6. OTHERS Field Service Ver3.0 Nov.2006 Remove the front door /Rt. (See P.251) Remove the front door /Lt. (See P.257) Remove 4 screws [2] provided on the bottom of the upper cover /Fr [1]. 1050fs2070c...
Page 291 Field Service Ver3.0 Nov.2006 6. OTHERS Remove 4 screws [1] and then remove the upper cover /Fr [2]. Reinstall the above parts following the removal steps in reverse. 1050fs2071c...
Page 292: Scanner Section
6. OTHERS Field Service Ver3.0 Nov.2006 6.3.2 Scanner section A. Removing/reinstalling the CCD unit NOTE • After completion of reinstallation of the CCD unit, be sure to conduct the image adjustments in of the service mode. (See P.317) (1) Procedure Remove the upper cover /Rt.
Page 293 Field Service Ver3.0 Nov.2006 6. OTHERS NOTE • When removing the ribbon cable [1], bring down the lock lever [3] of the connector [2] in the direction as shown in the drawing to release the lock and pullout the ribbon cable. 1050fs2077c •...
Page 294 6. OTHERS Field Service Ver3.0 Nov.2006 Remove the screw [1] and then remove the ground terminal [2]. Remove 2 screws [3] and then remove the CCD unit [4]. Reinstall the above parts following the removal steps in reverse. 1050fs2080c B. Removing/reinstalling the exposure lamp (1) Procedure Remove the upper cover /Rt.
Page 295 Field Service Ver3.0 Nov.2006 6. OTHERS Move the exposure unit [1] to the notch [2] of the main body frame. Remove the screw [3] and then remove the cable clamp [4]. Remove the connector [5]. Remove the screws [6], one each, and then remove the lamp presser plates /Fr [7] and /Rr [8].
Page 296 6. OTHERS Field Service Ver3.0 Nov.2006 C. Removing/reinstalling the exposure unit (1) Procedure for removal Remove the upper cover /Rt. (See P.256) Remove the original glass. (See P.256) Remove the upper cover /Lt. (See P.257) Remove the upper cover /Fr. (See P.257) Move the exposure unit [1] to the notch position [2] of the main body frame.
Page 297 Field Service Ver3.0 Nov.2006 6. OTHERS (2) Procedure for reinstallation Move the V-mirror unit [1] toward the V-mirror positioning hole [2]. Insert the optics unit positioning jig [3] into the V- mirror positioning hole [2] and fix the V-mirror unit [1].
Page 298 6. OTHERS Field Service Ver3.0 Nov.2006 Stretching of the scanner wire NOTE • Be sure to wind the wire closely without overlapping each other. • When re-stretching or replacing the scanner wire, be sure to use the optics unit positioning jig. •...
Page 299 Field Service Ver3.0 Nov.2006 6. OTHERS [12] [13] [22] [13] [15] [14] [17] [22] [11] [21] [16] [18] [10] [20] [15] [18] [17] [16] [11] 1050fs2227c Drop the metal ball [3] in between the scanner wire /Fr [1] and /Rr [2] into the installation hole of the drive pulley [4].
Page 300 6. OTHERS Field Service Ver3.0 Nov.2006 For each scanner wire that has been wound round the drive pulley, after reversing it by the pulley /2 [16], pass it through the inside of the pulley [15] of the V-mirror unit [14] and pulley /3 [17] and hook the wire ter- minal [8] to the spring fixing plate [18].
Page 301: Writing Section
Field Service Ver3.0 Nov.2006 6. OTHERS 6.3.3 Writing section Cautions: • Be absolutely sure not to turn on the writing section with it displaced from its regular position. • Be absolutely sure not to remove the writing section cover. If laser beams get in your eyes, you may suffer loss of sight.
Page 302 6. OTHERS Field Service Ver3.0 Nov.2006 Remove 3 connectors [1]. Loosen 2 screws [2] and pull out the writing sec- tion [3] for removal. Reinstall the above parts following the removal steps in reverse. 1050fs2086c...
Page 303: Paper Feed Section
Field Service Ver3.0 Nov.2006 6. OTHERS 6.3.4 Paper feed section A. Removing/reinstalling the lift wire NOTE • The same procedure for removing/reinstalling the lift wire is used for both the trays /1 and /2. (1) Procedure Remove the tray. (See P.94) Remove 2 screws [1] and the 2 screws [2] with washer.
Page 304 6. OTHERS Field Service Ver3.0 Nov.2006 Remove the E-ring [1]. Remove 5 screws [2]. Remove the screw [3]. Remove the bearing [5], the bearing [6] and the torque restriction gear [7] together with the gear mounting plate [4]. NOTE • When removing the gear mounting plate [4], take note that the gear comes off freely.
Page 305 Field Service Ver3.0 Nov.2006 6. OTHERS Remove the E-ring [1] and then remove the gear [2] and the pin [3]. Remove the E-ring [4]. 1050fs2756c Slide the pulley [1] and remove the wire end [2] from the shaft hole [3]. NOTE •...
Page 306 6. OTHERS Field Service Ver3.0 Nov.2006 Remove the E-rings [1], one each provided at the 2 places and then remove the wire covers [2], one each. Remove the lift wires /Fr1 [4] and /Fr2 [5] from the pulley [3]. NOTE •...
Page 307 Field Service Ver3.0 Nov.2006 6. OTHERS Remove the screw [1] and then remove the ground [2]. Remove 3 screws [3] and then remove the cover [4]. Remove 4 screws [5] and then remove the con- nector mounting plate [6]. 1050fs2760c Remove the E-ring [1].
Page 308 6. OTHERS Field Service Ver3.0 Nov.2006 Remove the E-rings [1], one each provided at the 2 places and then remove the wire covers [2], one each. Remove the lift wires /Rr1 [4] and /Rr2 [5] from the pulley [3]. NOTE •...
Page 309 Field Service Ver3.0 Nov.2006 6. OTHERS B. Removing/reinstalling the paper feed assist fan NOTE • The same removal and reinstallation procedures of the paper feed assist fans /Fr1 (FM20), /Rr1 (FM21) and /Fr2 (FM22), /Fr2 (FM23) are used for trays /1 and /2. (1) Procedure Remove the tray.
Page 310 6. OTHERS Field Service Ver3.0 Nov.2006 Loosen the screws [1], one each provided at the 4 places and slide the bracket [2] in the arrow- marked direction. Hold down the paper stopper [3] and pull out the lift plate cover [4] upward to remove it. NOTE •...
Page 311 Field Service Ver3.0 Nov.2006 6. OTHERS Rotate the gear of the drive section by hand and raise the paper lift plate [1] upward. Move the coupling gear [2] in the arrow-marked direction and then fix the lift plate. 1050fs2765c Remove the connectors [1], one each, and the wire binding bands [2], one each.
Page 312 6. OTHERS Field Service Ver3.0 Nov.2006 Remove the screw [1], the screw [2], the screw [3] and the screws [4], 3 each. Remove the paper guides /Fr [5] and /Rr [6]. NOTE • When reinstalling it, be sure to fasten the paper guides /Fr [5] and /Rr [6] with the screws [2] and the screws [3], 3 each.
Page 313 Field Service Ver3.0 Nov.2006 6. OTHERS Remove the screws [1], 2 each, of the paper guide /Rr and then remove the paper guide cover [2]. 1050fs2769c Remove the screws [1], 2 each, and then remove the paper stopper mounting plate [2]. Remove 6 screws [3], the screw (with a washer and a spring washer) [4], 3 screws [5] and the fan motor mounting plate [6].
Page 314 6. OTHERS Field Service Ver3.0 Nov.2006 Remove the connector [1]. Remove 2 screws (nuts) and the paper feed assist fans /Rr1 (FM21) and /Rr2 (FM23) [3]. 1050fs2771c Remove the screws [1], 2 each of the paper guide /Fr and then remove the paper guide cover [2].
Page 315 Field Service Ver3.0 Nov.2006 6. OTHERS Remove 2 screws [1] and then remove the paper stopper mounting plate [2]. Remove 6 screws [3], the screw (with a washer and a spring washer) [4] and 3 screws [5], and then remove the fan motor mounting plate [6]. 1050fs2773c Cut off the connector [1] and the wire binding band [2].
Page 316 6. OTHERS Field Service Ver3.0 Nov.2006 C. Removing/reinstalling the paper lift motor NOTE • The same removal and reinstallation procedures are employed for the paper lift motors /1 (M25) and /2 (M26) of the trays /1 and /2. (1) Procedure Remove the tray.
Page 317 Field Service Ver3.0 Nov.2006 6. OTHERS Remove 4 screws [1] and then remove the cover [2] and the stopper [3]. 1050fs2776c...
Page 318 6. OTHERS Field Service Ver3.0 Nov.2006 Remove the E-ring [1]. Remove 5 screws [2]. Remove the screw [3]. Remove the bearing [5], the bearing [6] and the torque restriction gear [7] together with the gear mounting plate [4]. NOTE • When removing the gear mounting plate [4], take note that the gear comes off freely.
Page 319 Field Service Ver3.0 Nov.2006 6. OTHERS Remove the E-ring [1] and then remove the gear [2] and the pin [3]. 1050fs2778c Remove 2 screws [1]. 1050fs2779c...
Page 320 6. OTHERS Field Service Ver3.0 Nov.2006 Remove the connector [1] and the wire binding band [2], and then remove the paper lift motors / 1 (M25) and /2 (M26) [3]. NOTE • For ease of the removal and reinstallation operations, press the release lever [4] so that the coupling gear [5] can raise.
Page 321: Registration Section
Field Service Ver3.0 Nov.2006 6. OTHERS 6.3.5 Registration section A. Removing/reinstalling the multi feed detection board NOTE • The multi feed detection boards /1 and /2 were adjusted as a unit during the production process. Be sure to replace it as a unit when replacing one. •...
Page 322 6. OTHERS Field Service Ver3.0 Nov.2006 Turn over the registration section and remove the connector [1]. Remove 2 screws [2] and then remove the multi feed detection board /1 (MFDB1) [3]. Reinstall the above parts following the removal steps in reverse. 1050fs2229c...
Page 323: Adu
Field Service Ver3.0 Nov.2006 6. OTHERS 6.3.6 A. Removing/reinstalling the ADU NOTE • The ADU is very heavy. So when removing and/or reinstalling it, be sure to conduct the operation with 2 people. (1) Procedure Pull out the ADU main body. (See P.112) Remove the fusing section.
Page 324 6. OTHERS Field Service Ver3.0 Nov.2006 Remove 4 connectors [1]. 1050fs2143c Remove 3 screws [1] and remove the cable arm [2]. 1050fs2144c...
Page 325 Field Service Ver3.0 Nov.2006 6. OTHERS Remove the screws [1], 3 each, and release the ADU from the guide rails /Lt [3] and /Rt [4]. Hold the stay [5] and the paper reverse/exit sec- tion [6] with 2 people and remove the ADU. NOTE •...
Page 326: Hdd
6. OTHERS Field Service Ver3.0 Nov.2006 6.3.7 A. Removing/reinstalling the hard disk /1 (1) Procedure Remove the upper cover /Rt. (See P.256) Remove 12 screws [1]. Raise the cover [2] and remove 2 connectors [4] connected to the image processing board (IPB) [3].
Page 327 Field Service Ver3.0 Nov.2006 6. OTHERS B. Removing/reinstalling the hard disk /2 (1) Procedure Remove the rear cover. (See P.250) Remove 2 connectors [1]. Remove 4 screws [2] and then remove the hard disk mounting bracket [3]. Remove 4 screws [4] and the remove the hard disk /2 (HDD2) [5].
Page 328: Commercially Available Parts
6. OTHERS Field Service Ver3.0 Nov.2006 Commercially available parts 6.4.1 Status indicator light A. Connecting connector (1) Connector position 1050fs2233c CN160...
Page 329 Field Service Ver3.0 Nov.2006 6. OTHERS (2) Connector specifications Connector Pin No. Signal name Description Output timing Type of signal PAT1 Light ON signal L signal output when the Open collector printing available PAT2 L signal output while in the scanning or printing operation PAT3 L signal output when an...
Page 330 6. OTHERS Field Service Ver3.0 Nov.2006 B. Procedure for reinstallation (1) Preparation in advance • Be sure set the wiring harness pin assignment on the status indicator light to the pin assignment of CN160 on the main body side so that the CN can be connected. (2) Procedure on the main body side Remove the rear cover (See P.250)
Page 331 Field Service Ver3.0 Nov.2006 6. OTHERS Remove 3 screws [1] and then remove the arm cover /3 [2]. 1050fs2423c Remove the IC board unit. (See IC unit Field Ser- vice "4.2.1 Removal / Installation of IC Unit"). Remove 3 screws [1] and then remove the exte- rior mounting plate /A [2].
Page 332 6. OTHERS Field Service Ver3.0 Nov.2006 With the bolt section [1] of the status indicator light provided with the nut [2] and washer [3], pass the wiring harness of the status indicator light through the arm cover /3 [4], the washer [5] and the nut [6] and tighten up the nut [6].
Page 333 Field Service Ver3.0 Nov.2006 6. OTHERS Pass the wiring harness [1] of the status indicator light through the operation unit support member [2] and install the arm cover /3 [4] with 3 screws [3]. Reinstall the arm cover /1, the arm cover /2 and the adjusting knob following the removal steps in reverse.
Page 334 6. OTHERS Field Service Ver3.0 Nov.2006 Connect the connector [1] of the status indicator light to the connector [2] on the main body for wiring. NOTE • When wiring, be sure that the wiring harness does not come in contact with the drive sec- tion.
Page 335: Coin Vendor
Field Service Ver3.0 Nov.2006 6. OTHERS 6.4.2 Coin vendor A. Connecting connector (1) Connector position 1050fs2234c AC drive board (ACDB) CN37 (Serial) CN36 (Parallel) Printer control board (PRCB)
Page 336: Pcs Corresponding Parts
6. OTHERS Field Service Ver3.0 Nov.2006 PCS corresponding parts 6.5.1 PCS corresponding parts "PCS" stands for "proactive customization support," and three types of items are set so that the demands expected in the POD market and Product printing market can be met. Providing these parts allows customiza- tion adequate to the user's type of usage.
Page 337 Field Service Ver3.0 Nov.2006 6. OTHERS Unit Type Wire color of the Remarks size detection connector Transfer/separation Used exclusively for A3, A4 Brown Default size for metric area charger unit Used exclusively for 11 inches Default size for inch area Used exclusively for 8K, 16K Orange Used exclusively for B4, B5...
Page 338: Procedure For Reinstallation
6. OTHERS Field Service Ver3.0 Nov.2006 6.5.3 Procedure for reinstallation A. Transfer assist sheet (1) Preparation When changing from the standard size to any other size, it is necessary to purchase the following parts. • PCS corresponding (other than the standard size) transfer /separation charger unit (assembled with the trans- fer assist sheet) * •...
Page 339 Field Service Ver3.0 Nov.2006 6. OTHERS Disconnect the connector [1]. Loosen 2 screws [2] and remove the transfer/ separation charger unit [3]. 1050fs2021c...
Page 340 6. OTHERS Field Service Ver3.0 Nov.2006 Turn over the transfer/separation charger unit [1] and tighten the wiring harness of the existing connector [2] and the wiring harness of the size detection connector [3] with the wiring band [4]. NOTE • Be sure to install the wiring harness of the size detection connector [3] so that the rear end section [5] does not protrude from the inner end [7] of the connector bracket plate...
Page 341 Field Service Ver3.0 Nov.2006 6. OTHERS Connect the connector [2] of the relay wiring har- ness [1] to the CN599 of the ADU drive board /1 [3]. Pull around the relay wiring harness [1] as shown in the drawing and hold it with the relay wiring clamps [4] provided at the 12 placed.
Page 342 6. OTHERS Field Service Ver3.0 Nov.2006 B. Paper feed assist plate (1) Checking of the contents of the package The package contains the following as a set. • [1] Paper feed assist plate:4 pcs. • [2] Screw:2 pcs (TP3 x 8) 1050fs2722c (2) Procedure For the main body, see...
Page 343: Periodic Maintenance Of The Pcs Corresponding Parts
Field Service Ver3.0 Nov.2006 6. OTHERS 6.5.4 Periodic maintenance of the PCS corresponding parts A. Maintenance Item Unit Description Quantity Implementation classification Materials classification Tools used Cleaning Check Lubrication Replacement Transfer/ (1) Removal of trans- separation fer/separation unit charger unit (2) Replacing of trans- fer assist sheet assembly...
Page 344 6. OTHERS Field Service Ver3.0 Nov.2006 C. Maintenance procedure Caution: • When replacing the periodically replaced parts, be sure to unplug the power cord of the main body from the power outlet. (1) Replacing the transfer assist sheet assembly Periodically replaced parts/cycle •...
Page 345: Cms Corresponding Parts
Field Service Ver3.0 Nov.2006 6. OTHERS CMS corresponding parts 6.6.1 CMS corresponding parts "CMS" stands for "customer maintenance support," and this is applicable when the user wants to change parts by himself. For CMS corresponding parts, 9 types of parts are set. However, some parts provided as an assembly of parts larger than those replaced normally by the CE so that the user can easily conduct the part replacement opera- tion.
Page 346 6. OTHERS Field Service Ver3.0 Nov.2006 B. Separation roller unit (1) Purpose To return to the normal operation in a short time when the paper feedability goes down due to deterioration of the separation roller. (2) Replacement cycle • Separation roller unit (Main body): Every 2,250,000 prints (Periodically replaced cycle: 500,000 prints) •...
Page 347: Cms Corresponding Parts Counter Management
Field Service Ver3.0 Nov.2006 6. OTHERS D. Waste toner recycle box Purpose To return to the normal operation as soon as possible when the waste toner recycle box of RC-501 is full. Replacement cycle • Waste toner recycle box (RC-501) : 750,000 prints Replacement procedure See RC-501 Service Manual (Field service) "3.1.2 Waste toner recycle box"...
Page 348 6. OTHERS Field Service Ver3.0 Nov.2006 Blank page...
Page 349: Adjustment/Setting
Field Service Ver3.0 Nov.2006 7. HOW TO USE THE ADJUSTMENT / SETTING SECTION ADJUSTMENT/SETTING 7. HOW TO USE THE ADJUST- B. Checkpoints when conducting on-site ser- vice MENT / SETTING SECTION Due attention should be paid to the following when repairing the machine.
Page 350: List Of Adjustment Items
8. LIST OF ADJUSTMENT ITEMS Field Service Ver3.0 Nov.2006 8. LIST OF ADJUSTMENT ITEMS • This table shows the list of adjustment items when replacing a part. Items are numbered in a circle by the priority if there is any. Adjustment items Replacement parts/Others Machine adjustment...
Page 351 Field Service Ver3.0 Nov.2006 8. LIST OF ADJUSTMENT ITEMS • When replacing a board due to the PB control board (PBCB), the SD control board (SDCB), FD control board (FDCB) or the FNS control board (FNSCB) being damaged, the non-volatile memory (EEPROM) that was installed on the damaged control board should be used on the new control board.
Page 352: Utility Mode
9. UTILITY MODE Field Service Ver3.0 Nov.2006 9. UTILITY MODE List of utility modes Note • For details on the utility mode, refer to "User's guide." 01 System Setting 01 Language Setting 02 Buzzer Setting 01 Buzzer On/Off, Volume Setting 02 Buzzer for Job Stop Setting 03 1 SHOT Indication Time 04 Default Screen Setting...
Page 353 Field Service Ver3.0 Nov.2006 9. UTILITY MODE 06 Machine 01 System Setting 05 Operation Prohibit Setting Manager Setting 06 Expert 01 Original Scan Area Setting Adjustment 02 ADF Frame Erasure Setting 03 Non Image Area Erase Setting 07 Size Setting 08 Annotation Setting 09 Perfect Binding Mode Setting 02 Manager/Machine Register...
Page 354 9. UTILITY MODE Field Service Ver3.0 Nov.2006 06 Machine 05 Copy/Printer Setting 10 Original Glass SDF Manager Setting 11 SDF Auto Setting 06 System Connection 01 User Call 07 Security Setting 01 Machine Manager Password 02 HDD Management 01 Folder Box List/Delete Setting 02 HDD Data Auto Delete Period Setting 03 Change HDD Lock Password...
Page 355: Service Mode
Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10. SERVICE MODE 10.1 Setting method This machine is provided with a service mode for var- ious adjustments/settings. Data adjusted/set in this mode is stored in the parameter board (PB). 10.1.1 Start and exit service mode You can access the service mode while the power is both turned ON and OFF.
Page 356: List Of Service Mode
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.2 List of service mode 01 Machine Adjustment 01 Tray Adjustment 02 Magnification 01 Regist Line Speed Adjustment Adjustment 02 Printer Drum Clock Adjustment <SIDE1> 03 Printer Drum Clock Adjustment <SIDE2> 04 Printer Horizontal Adjustment <SIDE1> 05 Printer Horizontal Adjustment <SIDE2>...
Page 357: Recall Standard Data
Field Service Ver3.0 Nov.2006 10. SERVICE MODE 02 Process Adjustment 02 Drum Peculiarity 06 Auto Gamma Adjustment (1dot) Adjustment 07 LD1 Bias Adjustment 08 LD2 Bias Adjustment 09 Cartridge Set Mode 03 Drum Peculiarity Manual 04 User Paper Setting 05 Recall Standard Data 03 Counter 01 PM Count 02 Data Collection...
Page 358: Recall Standard Data
10. SERVICE MODE Field Service Ver3.0 Nov.2006 11 Finisher Adjustment 03 Multi Folder (Fold) 01 Folding Position Adjustment Adj. 02 Letter Fold-in Position Adjustment 03 Letter Fold-out Pos. Adjustment 04 Double Parallel Position Adjustment 05 Z-Fold Position Adjustment 06 Gate Position Adjustment 07 Fold Regist Loop Adjustment 04 Multi Folder (PI) Adj.
Page 359 Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.3 Machine adjustment Pull out the selected tray and widen the paper guide [1] to the max. width. Narrow the paper 10.3.1 Tray adjustment guide [1] slowly to fill a gap [3] between the lift Adjust the paper size from tray /1 to tray /5.
Page 360 10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.3.2 Magnification adjustment Press the [Start] key on the screen. Adjust various kinds of image magnification. The current position of the selected tray is read in. When the adjustment is done, the message A.
Page 361 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Measure the magnification of the sub scan Check the transfer jitter around 145 mm from direction with a scale. the paper trailing edge, and find an output with • Standard value: ± 0.5% or less (When in life-size) the least transfer jitter (Density of half-tone is even with surrounding area).
Page 362 10. SERVICE MODE Field Service Ver3.0 Nov.2006 B. Printer drum clock adjustment (Side 1) C. Printer drum clock adjustment (Side 2) Adjust the magnification of the sub scan direction on Adjust the magnification of the sub scan direction on only side 1 of the printer system. only side 2 of the printer system.
Page 363 Field Service Ver3.0 Nov.2006 10. SERVICE MODE D. Printer horizontal adjustment (Side 1) E. Printer horizontal adjustment (Side 2) Adjust the magnification of the main scan direction on Adjust the magnification of the main scan direction on only side 1 of the printer system. only side 2 of the printer system.
Page 364 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Scanner drum clock adjustment G. ADF drum clock adjustment Adjust the magnification of the main scan direction of Adjust the magnification of the main scan direction of the scanner system. the scanner system. This adjustment changes the scanning speed of the This adjustment changes the scanning speed of the exposure unit.
Page 365 Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.3.3 Timing adjustment "Printer Restart Timing Adjustment <SIDE1> Adjust various image timing. screen" Enter a numeric value through the numeric keys A. Printer restart timing adjustment (Side 1) and press the [Set] key. Adjust the image leading edge timing on only side 1.
Page 366 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Measure the leading edge timing with a scale. "Printer regist loop adj. screen" • Standard value:20 ± 0.5 mm Press the [Next] or the [Back] key to select the item you adjust, and press the [COPY] key. The item changes as follows: Side 1 →...
Page 367 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Transfer assist timing adjustment Select A3 or 11 x 17 paper. Press the Start but- Adjust the pressure/release timing and the pressure ton to output the test pattern (No.16). amount of the transfer assist sheet when transfer When the trouble is not solved, press the error (such as missing image portions) occurs.
Page 368 10. SERVICE MODE Field Service Ver3.0 Nov.2006 G. Scanner restart timing adjustment Enter a numeric value through the numeric keys Adjust image leading edge timing of original scanning and press the [Set] key. from the original glass. • [Transfer Assist Push Position adjustment] In this adjustment, the starting position for reading •...
Page 369 Field Service Ver3.0 Nov.2006 10. SERVICE MODE H. ADF restart timing adjustment ADF regist loop adjustment Adjust image leading edge timing of original scanning Adjust the original loop amount in the ADF registra- from the ADF. tion roller section to remove paper skew and wrinkle, In this adjustment, the starting position for reading or original jamming in the registration section.
Page 370 10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.3.4 Centering adjustment B. Scanner centering adjustment Adjust the mis-centering of images in the main scan Adjust the mis-centering of images when scanning direction. from the original glass. Info HJG: Scannerzentrierung Originalglas This adjustment changes the laser writing start tim- ing.
Page 371 Field Service Ver3.0 Nov.2006 10. SERVICE MODE C. ADF Centering adjustment Note Adjust the mis-centering of images when scanning • SIDE 1 represents the front side and SIDE 2 from the ADF. represents the back side. Info HJG: ADF Zentrierung •...
Page 372 10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.3.5 Warp adjustment 10.3.6 Non-image area erase check Adjust the image distortion in scanning. When installing the copier or moving its installation Info HJG: Schrägeinzug - Originalglas/ADF location, check to see if the non-image area erase (1) Procedure function of the copy application functions works sat- isfactorily.
Page 373 Field Service Ver3.0 Nov.2006 10. SERVICE MODE B. Error message and Handling 10.3.7 ADF adjustment If an error is detected while performing the "Non A. ADF density adjustment Image Area Erase Check" mode, the following error Since the slit glass of the scanning section is coated message will be displayed.
Page 374 10. SERVICE MODE Field Service Ver3.0 Nov.2006 A sub menu appears on the right side of the "ADF sensor sensitivity adjustment screen" screen. Press the [Start] key. Press the [07 ADF Adjustment] key on the sub The ADF sensor sensitivity is automatically menu.
Page 375 Field Service Ver3.0 Nov.2006 10. SERVICE MODE "ADF Incline Offset Adjustment screen" Remove one screw [1] to remove the sensor Enter a numeric value through the numeric keys cover [2]. and press the [Set] key. • Setting range:-60 (counterclockwise) to +60 (clockwise) 1 step = 0.05% Repeat steps 5 to 9 until the standard value...
Page 376 10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.3.8 Recall standard data "ADF Centering Sensor Adj. (A4) screen" Reset the adjustment values of the machine adjust- Press the [Start] key. Sensitivity of the sensor is ment to the factory initial data or the installation initial adjusted, and message of completion is dis- Info HJG: data.
Page 377 Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.4 Process adjustment G. HV adjustment (Bias of development DC) Do not conduct this adjustment in the field. Make various adjustments around the process. H. Transfer guide confirm 10.4.1 High voltage adjustment Do not use this adjustment in the field. Adjust various high voltage values.
Page 378 10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.4.2 Drum peculiarity adjustment "Drum peculiarity adjustment mode menu Make various adjustments related to image creation screen" to the drum. Press the [02 Auto Drum Potential Adjustment] Info HJG: Trommelbesonderheiten anpassen key. A. Blade setting mode "Auto drum potential adjustment screen"...
Page 379 Field Service Ver3.0 Nov.2006 10. SERVICE MODE 1) Error 1 E. LD offset adjustment The maximum density sensor (on the Equally adjust two laser intensity. Info HJG: LD Versatz TCSB) dirt correction has been corrected 10 or more times, but it does not con- (1) Procedure verge.
Page 380 10. SERVICE MODE Field Service Ver3.0 Nov.2006 "LD Offset Adjustment screen" G. LD1 bias adjustment Press the [490mm] key for the laser you want Do not conduct this adjustment in the field. to adjust (LD1 offset or LD2 offset). Enter a numeric value through the numeric keys and H.
Page 381 Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.4.3 Drum peculiarity manual 10.4.5 Recall standard data Do not conduct this adjustment in the field. Reset the adjustment values of the process adjust- ment to the factory initial data or the installation initial 10.4.4 User paper setting data.
Page 382: Counter
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.5 Counter Also, the “Drum/Deve” icon on the user screen does not disappear. Confirm and configure settings of various counters. (1) Procedure 10.5.1 PM count Enter the service mode. Configure the reset and cycle of the PM count, devel- "Service mode menu screen"...
Page 383: Data Collection
Field Service Ver3.0 Nov.2006 10. SERVICE MODE B. PM cycle 10.5.2 Data collection Configure settings of the PM cycle, developer cycle It is possible to confirm various data held in the and drum cycle. machine. It is also possible to confirm collected data by the CS Remote Care, list output and the mail NOTE remote notification system.
Page 384 10. SERVICE MODE Field Service Ver3.0 Nov.2006 "Individual data confirmation screen" Press the [Next] or [Previous] key to scroll the screen. Note • The [Count Reset] key is shown in the indi- vidual data confirmation screen of the [13 JAM count of each section] and the [14 SC count of each section].
Page 385 Field Service Ver3.0 Nov.2006 10. SERVICE MODE B. Details of the data collection (1) Data collection No. 1 to 3: Total, copy and print count of each paper size Confirm the number of print of each paper size. Note • Maximum count: 99,999,999 •...
Page 386 10. SERVICE MODE Field Service Ver3.0 Nov.2006 (3) Data collection No. 05: ADF count Confirm the number of originals fed in each ADF mode. Note • Maximum count: 99,999,999 • No.1, 2 are not counted as No.3 to 8. CSRC parameter Item Remark (F0)
Page 387 Field Service Ver3.0 Nov.2006 10. SERVICE MODE (4) Data collection No. 06: Pixel ratio of each section It is possible to confirm the average pixel ratio of 5,000 print sheets (At max. 30 data. Older data are deleted first). Note •...
Page 388 10. SERVICE MODE Field Service Ver3.0 Nov.2006 (5) Data collection No. 7: Pixel ratio ranking list Confirm data for the top 15 jobs with higher pixel ratio ranks. To exclude faulty operations (skyshot) by a user, display only data for continuous 5 or more print-outs. Note •...
Page 389 Field Service Ver3.0 Nov.2006 10. SERVICE MODE (7) Data collection No. 9, 13: JAM count, JAM CSRC Jam code is shown on Section count of each section parameter the operation panel when Confirm the JAM occurrence count for each JAM (J0) DIPSW11-7 is set to 1 code (except idling JAM).
Page 390 10. SERVICE MODE Field Service Ver3.0 Nov.2006 CSRC Jam code is shown on Section CSRC Jam code is shown on Section parameter the operation panel when parameter the operation panel when (J0) DIPSW11-7 is set to 1 (J0) DIPSW11-7 is set to 1 J72-01 J72-66 J72-02...
Page 391 Field Service Ver3.0 Nov.2006 10. SERVICE MODE CSRC Jam code is shown on Section CSRC Jam code is shown on Section parameter the operation panel when parameter the operation panel when (J0) DIPSW11-7 is set to 1 (J0) DIPSW11-7 is set to 1 J74-33 J74-90 J74-34...
Page 392 10. SERVICE MODE Field Service Ver3.0 Nov.2006 (8) Data collection No. 10: Count of each copy mode Confirm the status of use of each copy mode. Note • Maximum count: 99,999,999 CSRC parameter Item Count conditions (F1) 1-1 mode 1-2 mode 2-1 mode 2-2 mode ADF 1-1 mode...
Page 393 Field Service Ver3.0 Nov.2006 10. SERVICE MODE CSRC parameter Item Count conditions (F1) Stacker 2 5000 sheets full alarm Cover sheet Trimmer Real size copy Preset magnification E4 Preset magnification E3 Preset magnification E2 Preset magnification E1 Preset magnification R4 Preset magnification R3 Preset magnification R2 Preset magnification R1...
Page 394 10. SERVICE MODE Field Service Ver3.0 Nov.2006 CSRC parameter Item Count conditions (F1) Image centering All-image area Image shift Reduction shift Overlay Watermark Stamp Date/Time Page Numbering Set quantity 1 Set quantity 2-5 Set quantity 6-10 Set quantity 11 or more Time while power remote 1 is On Accumulation of time during which the overall control board/image processing board is pow-...
Page 395 Field Service Ver3.0 Nov.2006 10. SERVICE MODE CSRC parameter Item Count conditions (F1) N of ADF special error 3 occurred Number of error in size for which mixed size mode is not allowed N of scanner scanned Counts 1 for pressing Start button in the platen mode N of electrode cleaned N of memory overflow...
Page 396 10. SERVICE MODE Field Service Ver3.0 Nov.2006 CSRC parameter Item Count conditions (F1) Outside print multi letter Inside print letter fold-in Outside print letter fold-in Inside print letter fold-out Outside print letter fold-out Inside print double parallel Outside print double parallel Inside print gate Outside print gate Multi Center...
Page 397 Field Service Ver3.0 Nov.2006 10. SERVICE MODE CSRC parameter Item Count conditions (F1) PB cover paper tray mode Number of perfect binding cover Number of books created by perfect bind- ing machine. Number of perfect binding cover with Number of books when cover paper trim- trim ming is set.
Page 398 10. SERVICE MODE Field Service Ver3.0 Nov.2006 (10) Data collection No. 12, 14: SC count, SC CSRC SC code Section count of each section parameter Confirm the number of SC occurrence of each SC (E0/E1) code. SC21-04 Transfer/separation cleaning motor SC21-05 NOTE abnormality...
Page 399 Field Service Ver3.0 Nov.2006 10. SERVICE MODE CSRC SC code Section CSRC SC code Section parameter parameter (E0/E1) (E0/E1) SC29-07 Process abnormality SC32-33 Fan abnormality SC29-08 SC32-34 SC29-09 SC32-35 SC29-10 SC32-36 SC29-11 SC32-37 SC29-12 High voltage abnor- SC32-38 mality SC29-13 SC32-39 SC29-14 SC32-40...
Page 400 10. SERVICE MODE Field Service Ver3.0 Nov.2006 CSRC SC code Section CSRC SC code Section parameter parameter (E0/E1) (E0/E1) SC41-01 Scanner abnormality SC46-36 Image processing abnormality SC41-02 SC46-40 SC41-03 SC46-41 SC41-10 Write abnormality SC46-42 SC41-11 SC46-43 SC42-01 Fan abnormality SC46-50 SC42-02 SC46-51 SC42-03...
Page 401 Field Service Ver3.0 Nov.2006 10. SERVICE MODE CSRC SC code Section CSRC SC code Section parameter parameter (E0/E1) (E0/E1) SC52-11 Fan abnormality SC70-01 Communication abnormality SC52-12 SC70-02 SC53-01 Fusing motor abnormality SC76-01 LS abnormality SC53-02 Total count abnormality SC76-02 SC53-03 SC76-03 SC53-04 Key counter abnormality...
Page 402 10. SERVICE MODE Field Service Ver3.0 Nov.2006 CSRC SC code Section CSRC SC code Section parameter parameter (E0/E1) (E0/E1) SC77-30 FD abnormality SC77-82 SD abnormality SC77-31 SC77-83 SC77-32 SC77-84 SC77-33 SC77-85 SC77-34 SC77-86 SC77-35 SC77-87 SC77-36 SC77-88 SC77-37 SC77-89 SC77-38 SC77-90 SC77-39 SC77-95...
Page 403 Field Service Ver3.0 Nov.2006 10. SERVICE MODE CSRC SC code Section CSRC SC code Section parameter parameter (E0/E1) (E0/E1) SC49-08 IC abnormality SC78-38 PB abnormality SC49-09 SC78-39 SC49-10 SC78-40 SC77-91 SD abnormality SC78-41 SC23-50 Main body abnormality SC78-42 SC78-01 PB abnormality SC78-43 SC78-02 SC78-44...
Page 404: Copy Count Of Part
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.5.3 Copy count of part A. Copy count of special parts When a part is replaced, reset the counter of the part that has been replaced to manage the service history. (1) Procedure Enter the service mode.
Page 405 Field Service Ver3.0 Nov.2006 10. SERVICE MODE B. Count of special parts list Note • Be sure to reset the fixing cleaning web counter (No.001) after replacing the cleaning web. Other- wise, fuser cleaning trouble may occur. • Be sure to perform the blade set mode of the service mode after replacing the cleaning blade. This automatically resets the cleaning blade counter (No.002).
Page 406 10. SERVICE MODE Field Service Ver3.0 Nov.2006 CSRC Parts name Parts No. Count conditions parameter (Z1) Toner supply sleeve /2 55VA-335 1 count for each paper exit in the single side mode, 2 counts in the double side mode. Cleaner toner tray 56UA-568 Fur brush scraper 56UA-561...
Page 407 Field Service Ver3.0 Nov.2006 10. SERVICE MODE CSRC Parts name Parts No. Count conditions parameter (Z1) Tray 1 feed roller 55VA-464 1 count for each paper exit from tray /1. Tray 1 conv/rev roller 55VA-463 Tray 1 feed clutch 56AA8201 Tray 1 handle clutch 56AA8201 1 count for each paper exit when the clutch is...
Page 408 10. SERVICE MODE Field Service Ver3.0 Nov.2006 CSRC Parts name Parts No. Count conditions parameter (Z1) PFU output roller 15BA5011 1 count for each paper exit from tray /3, /4 and PFU V-convey clutch /T 56AA8201 1 count for each paper exit from tray /3. PFU V-convey clutch /M 56AA8201 1 count for each paper exit from tray /4.
Page 409 Field Service Ver3.0 Nov.2006 10. SERVICE MODE CSRC Parts name Parts No. Count conditions parameter (Z1) FS Staple/Front 15AA4222 1 count for each paper exit in either of the 1- staple at front or the 2-staple mode. FS Staple/Back 15AA4222 1 count for each paper exit in either of the 1- staple at rear or the 2-staple mode.
Page 410 10. SERVICE MODE Field Service Ver3.0 Nov.2006 CSRC Parts name Parts No. Count conditions parameter (Z1) SD convey solenoid 15AN8251 1 count for each paper exit to the folding sec- tion. SD solenoid 13QE8251 SDFNS solenoid /2 12QR8252 1 count for each paper exit to the stacker. ADF pick up roller 13GA4604 Original feed count in all modes.
Page 411 Field Service Ver3.0 Nov.2006 10. SERVICE MODE C. Copy count of each part (2) Resetting of each part counter This is used when you want to control the service his- Procedure tory of each part not registered as a special part. Enter the service mode.
Page 412: Machine Condition
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.6 Machine condition D. Relationship between each data number and CSRC parameter 10.6.1 I/O check mode NAME COUNT LIMIT This mode provides self-diagnostic functions (input/ Z4:00 Z3:00 G0:00 H0:00 output check function) to check and adjust the vari- Z4:01 Z3:01 G0:01...
Page 413 Field Service Ver3.0 Nov.2006 10. SERVICE MODE C. Output check method (1) Procedure (1) Procedure Replace the multi feed detection board /1, /2. Enter the service mode. (See chapter II "Maintenance 4.3.5 Registration section") "Service mode menu screen" Press the [04 Machine Condition] key. Check the stamp letter [1] placed on the multi feed detection board /1, /2, and rotate the A sub menu appears on the right side of the...
Page 414 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Insert one sheet of the paper (P/N 65AA-9910) Insert one sheet of paper that customer mainly between the multi feed detection board /1 and use (paper weight 62 to 209 g/m ), and confirm /2 (200 to 300 g/m paper can also be used).
Page 415 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Open the front door /Rt. The toner pump motor (M28) and the air pump motor (M29) start rotating. Press the STOP but- ton to stop them after abut 1 minute. Note • If the front door /Rt is not open, the blade motor (M22) does not rotate.
Page 416 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Check the stamp letter [1] placed on the multi Open the FD upper door and front door to turn feed detection board /1, /2, and rotate the the jam clearing knob [1]. Insert one sheet of rotary switch [2] on the PI drive board (PIDB) as paper [2] (P/N 65AA-9910) between the multi per following table.
Page 417 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Press the Start button to activate the output Pull out the inserted papers, and install the check mode. Connect the tester (voltmeter) to parts you removed. the following positions of the PIDB. + terminal: test pin No. TP51 (GAIN) [1] Adjustment when replacing the multi feed - terminal: test pin No.
Page 418 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Check the stamp letter [1] placed on the multi Press the Start button. feed detection board /1, /2, and rotate the The paper is fed from the PB cover paper tray rotary switch [2] on the PBCB as per following and stops at the conveyance section.
Page 419 Field Service Ver3.0 Nov.2006 10. SERVICE MODE NOTE In case of detection error, return to step 3 to • Only one type of data can be backed up. conduct the adjustment again. In step 11, set When backed up again, data will be overwrit- power voltage to the value 1.0 V lower than the ten.
Page 420 10. SERVICE MODE Field Service Ver3.0 Nov.2006 (1) Procedure • Replace the HDD1 in case performing the HDD1 bad sectors check and recovery do not Enter the I/O check mode. prevent the malfunction code. Enter "91" with the numeric keys. Confirm that "91- 00"...
Page 421 Field Service Ver3.0 Nov.2006 10. SERVICE MODE I/O check list (1) Input check list Classifica- Symbol Code Multi Name Display and signal source tion code Analog PS31 Toner remaining sensor /1 No toner Toner signal PS32 Toner remaining sensor /2 PS33 Toner remaining sensor /3 PS34...
Page 422 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifica- Symbol Code Multi Name Display and signal source tion code Paper — Paper size signal (Tray /1) 0: 11 x 17, 1: A3, 2: B4, feed 3: 8 x 14, 4: A4S, —...
Page 423 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifica- Symbol Code Multi Name Display and signal source tion code Paper feed, PS41 Paper leading edge sensor Paper No paper conveyance PS16 Loop sensor PS40 Registration sensor PS92 Loop sensor /1 (Tray /3) PS94 Loop sensor /2 (Tray /4) PS98...
Page 424 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifica- Symbol Code Multi Name Display and signal source tion code Peculiar MFDB1/2 Multi feed detection board /1, /2 Multi feed Other than functions multi feed PS303 Original size sensor /Lt Paper No paper PS302 Original size sensor /Rt PS306...
Page 425 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifica- Symbol Code Multi Name Display and signal source tion code — — — — DCPS 24 V output Normal Abnormal Folding exit sensor Paper No paper CN90 Main tray connection recognition (CN90 Unconnected Connected connection)
Page 426 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifica- Symbol Code Multi Name Display and signal source tion code — — — — — — — — PS47 PI max paper size sensor /Up No paper Paper PS48 PI max paper size sensor /Lw Entrance sensor Paper No paper...
Page 427 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifica- Symbol Code Multi Name Display and signal source tion code PS15 Bundle sensor /2 No paper Paper PS16 Bundle registration plate home sensor Other than Home home position position PS25 Stapler movement home sensor Home Other than position...
Page 428 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifica- Symbol Code Multi Name Display and signal source tion code PS54 Bundle sensor /4 Paper No paper PS55 Trimmer registration sensor Registration Other than regis- position tration position PS56 Folding sub scan alignment home sensor Home Other than position...
Page 429 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifica- Symbol Code Multi Name Display and signal source tion code — — PS47 Staple ready sensor /Fr Other than Ready ready PS43 Cartridge set sensor /Fr No cartridge Cartridge PS45 Staple empty sensor /Fr No staple Staple PS41...
Page 430 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifica- Symbol Code Multi Name Display and signal source tion code Stacker tray upper limit switch Upper limit Other than tandem upper limit (1st) Stacker tray lower limit switch Lower limit Other than lower limit PS12 Alignment home sensor...
Page 431 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifica- Symbol Code Multi Name Display and signal source tion code PS12 SC switchback arm pressure detection sensor PS13 SC switchback spring pressure detection sen- PS14 SC alignment HP sensor Home Other than position home position PS16...
Page 432 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifica- Symbol Code Multi Name Display and signal source tion code PS45 Cover paper sensor /Rt No paper Paper PS46 Cover paper sensor /Lt PS47 Cover paper table HP sensor /Fr Other than Home home position position...
Page 433 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifica- Symbol Code Multi Name Display and signal source tion code PS74 Cover paper tray upper limit sensor Upper limit Not at upper limit PS75 Cover paper conveyance sensor /1 No paper Paper PS76 Cover paper conveyance sensor /2 PS77...
Page 434 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifica- Symbol Code Multi Name Display and signal source tion code PS49 ADU accelerate sensor Paper No paper PS42 ADU deceleration sensor PS44 ADU handle release sensor Release PS46 ADU reverse sensor /1 Paper No paper PS45...
Page 435 Field Service Ver3.0 Nov.2006 10. SERVICE MODE (2) Output check list Note • Do not output codes which are not described in the output check list. Classifi- Symbol Code Multi Name Remark cation code Analog L1,FM19 Exposure lamp + Scanner cooling fan signal Toner bottle motor —...
Page 436 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifi- Symbol Code Multi Name Remark cation code Paper Paper feed clutch /1 (Tray /1) feed Paper feed clutch /2 (Tray /2) Paper feed clutch /1 (Tray /3) Paper feed clutch /2 (Tray /4) CL12 Paper feed clutch /3 (Tray /5) Vertical conveyance clutch /1...
Page 437 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifi- Symbol Code Multi Name Remark cation code Paper Conveyance motor (290 mm/s) feed Conveyance motor (425 mm/s) Conveyance motor (490 mm/s) Loop motor (1000 mm/s) Loop motor (825 mm/s) Loop motor (520 mm/s) Loop motor (490 mm/s) Loop motor (425 mm/s) Loop motor (290 mm/s)
Page 438 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifi- Symbol Code Multi Name Remark cation code Main Fusing motor body Fusing motor (290 mm/s) Fusing motor (425 mm/s) Fusing motor (490 mm/s) M2,M3 Drum motor + Developing motor Drum motor (290 mm/s) + Developing motor Drum motor (425 mm/s) + Developing motor...
Page 439 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifi- Symbol Code Multi Name Remark cation code Main CNT1 Total counter body CNT2 Key counter PS54 Centering sensor LED Transfer assist motor Perform with ADU pulled out to prevent drum dam- Web motor Peculiar Charger cleaning motor (shuttle) functions...
Page 440 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifi- Symbol Code Multi Name Remark cation code M302 Original feed motor forward rotation M302 Original feed motor reverse rotation M301 Original conveyance motor forward rotation M301 Original conveyance motor reverse rotation M304 Original exit motor /1 forward rotation M304 Original exit motor /1 reverse rotation...
Page 441 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifi- Symbol Code Multi Name Remark cation code 2nd folding release motor (conveyance position move) 2nd folding release motor (folding position move) 3rd folding release motor (conveyance position move) 3rd folding release motor (folding position move) Entrance gate solenoid S size gate solenoid...
Page 442 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifi- Symbol Code Multi Name Remark cation code Folding main scan alignment motor /Fr (alignment) Folding sub scan alignment exit motor (home search) Saddle stitching alignment motor /Rt (home search) Saddle stitching alignment motor /Rt (inward movement) Bundle arm motor (home search) Bundle arm motor (inward movement)
Page 443 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifi- Symbol Code Multi Name Remark cation code Trimmer press motor (movement to trim- Available after 71-55 mer board release position) (home search) Bundle arm motor (inward movement) Bundle press motor (pressing) Bundle press stage up down motor (up) Bundle press stage up down motor (home search for the bundle registration plate) Bundle arm assist motor (home search)
Page 444 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifi- Symbol Code Multi Name Remark cation code Paper exit opening motor (full opening: approx. 55°) Paper exit opening motor (half opening: approx. 44°) Paper exit opening motor (small opening: approx. 27°) Stapler motor /Fr (needles out, empty staple) Stapler motor /Fr (staple) Stapler motor /Rr (needles out, empty staple) Stapler motor /Rr (staple)
Page 445 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifi- Symbol Code Multi Name Remark cation code Alignment motor /Rr, /Fr (A4 standby position move) Note: effective after 72-78 home search Alignment motor /Rr, Fr (A4 position move) Note: effective after 72-79 A4 standby position move JAMIB Jam indicator board (illuminate all LEDs)
Page 446 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifi- Symbol Code Multi Name Remark cation code Conveyance motor (490 mm/s) tandem Conveyance motor (1000 mm/s) (2nd) Sub tray paper exit motor (490 mm/s) Sub tray paper exit motor (1000 mm/s) Tandem conveyance motor (490 mm/s) Tandem conveyance motor (1000 mm/s) Grip conveyance motor (490 mm/s) Grip conveyance motor (1300 mm/s)
Page 447 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifi- Symbol Code Multi Name Remark cation code SC switchback release motor (home position search) SC switchback release motor (High pressing position move) SC switchback release motor (Low pressing position move) SC alignment motor (home position search) SC alignment motor (A4 standby position 75-13 must have been...
Page 448 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifi- Symbol Code Multi Name Remark cation code SD91 Straight gate solenoid Glue tank movement motor (home posi- The following adjust- tion search) ments must have been made in advance. 1. 75-55 2. 75-29 Glue tank movement motor (tank forward The following adjust- movement )
Page 449 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifi- Symbol Code Multi Name Remark cation code Cover paper alignment motor The following adjust- (A3 standby position move) ments must have been made in advance. 1. 75-55 2. 75-45 3. 75-57 4. 75-60 Cover paper alignment motor (alignment) The following adjust- ments must have been...
Page 450 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifi- Symbol Code Multi Name Remark cation code Cover paper conveyance motor (F rota- 75-55 must have been tion) performed in advance. Cover paper conveyance motor (R rota- 75-55 must have been tion) performed in advance.
Page 451 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifi- Symbol Code Multi Name Remark cation code Cutter motor (home position search) 75-55 must have been performed in advance. Cutter motor(cut position movement) 75-55 must have been performed in advance. SD41 Cover paper lift solenoid —...
Page 452 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Classifi- Symbol Code Multi Name Remark cation code Exhaust fan /2 SD61 Book door solenoid (lock) Book door solenoid (release) M71, Cover paper feed operation for the 75-96 must have been M72, adjustment of the multi feed detection performed in advance.
Page 453 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Classifi- Symbol Code Multi Name Remark cation code Reverse paper exit motor (R rotation: 1000 mm/s) Reverse paper exit motor (F rotation: 520 mm/s) Reverse paper exit motor (F rotation: 290 mm/s) Reverse paper exit motor (R rotation: 520 mm/s) Reverse paper exit motor (F rotation: 825 mm/s)
Page 454: List Output
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.7 List output tion modes and the results of communications are displayed in the numbers of 4 digit number. Conduct various list outputs, test pattern outputs and For the meaning of them, refer to the table running tests.
Page 455: Test Mode
Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.8 Test mode 10.8.1 Test pattern output mode Output various test patterns to use them for trouble- shooting. NOTE • Do not use any test pattern number not described in the service manual. (1) Procedure Enter the service mode.
Page 456 10. SERVICE MODE Field Service Ver3.0 Nov.2006 No.1 Overall halftone (8-bit output) (created by random dot pattern) [Check item] • When density is set to 70 (halftone) If there are white stripes, black stripes, determine whether the fault is with the scanner system or the proc- ess system.
Page 457 Field Service Ver3.0 Nov.2006 10. SERVICE MODE No.3 Gradation pattern (8-bit output) [Check item] • Check the pattern to see if the laser output of LD1/LD2 is uniform with the gradation continuously repro- duced. [Recommended checkpoints]: Write unit, LD offset adjustment For LD offset adjustment, see "10.4.2 Drum peculiarity adjustment".
Page 458 10. SERVICE MODE Field Service Ver3.0 Nov.2006 No.5 Gradation pattern (8-bit output) [Check item] • Check the pattern to see if the laser output of LD1/LD2 is uniform with the gradation continuously repro- duced. [Recommended checkpoints]: Write unit, LD offset adjustment For LD offset adjustment, see "10.4.2 Drum peculiarity adjustment".
Page 459 Field Service Ver3.0 Nov.2006 10. SERVICE MODE No.9 Line screen halftone (8-bit output) (created by line dot pattern) [Check item] • Check if there is any uneven density or transfer jitter. [Recommended checkpoints]: Moisture absorption of paper, developing unit, charger unit, transfer/sepa- ration charger unit, transfer jitter adjustment For the transfer jitter adjustment see "12.4 Transfer jitter adjustment"...
Page 460 10. SERVICE MODE Field Service Ver3.0 Nov.2006 No.11 Beam check (8-bit output) [Check Items 1] • Check the solid black pattern to see if there is uneven density found in the main scan and sub scan direc- tions. [Recommended checkpoints]: Charger unit, transfer/separation charger unit, developing unit, writing dust-proof glass.
Page 461 Field Service Ver3.0 Nov.2006 10. SERVICE MODE No.16 Linearity evaluation pattern (1-bit error diffusion output) [Check item] Judge from this test pattern whether the scanner system or the printer system is abnormal. Items that can be checked include main scan magnification, sub scan magnification, image skew, and leading edge timing of the printer system.
Page 462: Test Pattern Density
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.8.2 Test pattern density 10.8.3 Running test mode Set the density of test pattern. Conduct a test while in the continuous print opera- tion. Wichtig: Test pattern density auf 255 einstellen ! (1) Procedure In this mode, the following items can be selected: Enter the service mode.
Page 463: System Setting
Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.9 System setting B. Software DIPSW setting screen 10.9.1 Software DIPSW setting Configure settings for the software DIPSW. Config NOTE • DIPSW bits data are written into the parame- W bits ter board (PB) every time a change is made. d (PB) Do not change data hastily, for they cannot ange d...
Page 464 10. SERVICE MODE Field Service Ver3.0 Nov.2006 C. List of software DIPSW Note • Be sure not to change bits with no particular reference made of the function. DIPSW No Bit Function Default setting Japan Inch Metric DIPSW1 IPSW Print stop condition after toner supply display Print stop method after toner supply display...
Page 465 Field Service Ver3.0 Nov.2006 10. SERVICE MODE DIPSW No Bit Function Default setting Japan Inch Metric DIPSW4 Large-size paper count method Count as 1 Count as 2 (other than PM counter) DIPSW5 Causes a message to notify a 65 to 80%: Near- 45 to 65%: Near- waste toner full status when full...
Page 466 Switching of default Job List Enabled Disabled screen when using RC Printer auto centering correction Enabled Disabled — — — RC recognition Disabled Enabled Konica Minolta logo when Enabled Disabled power switch is turned ON — — —...
Page 467 Field Service Ver3.0 Nov.2006 10. SERVICE MODE DIPSW No Bit Function Default setting Japan Inch Metric DIPSW13 Original size detection switchover 1 Original size detection switchover 2 x 11S — — — — — — — — — Original size detection switcho- ver 3 DIPSW14 Original size detection switcho-...
Page 468 10. SERVICE MODE Field Service Ver3.0 Nov.2006 DIPSW No Bit Function Default setting Japan Inch Metric DIPSW17 Summer time setting Density selection at scanning tab paper Switching of custom size Not rotate Rotates paper in printer mode DIPSW18 Faulty part isolation: Tray /1 Normal Unavailable Faulty part isolation: Tray /2...
Page 469 Field Service Ver3.0 Nov.2006 10. SERVICE MODE DIPSW No Bit Function Default setting Japan Inch Metric DIPSW21 Minimum custom size main main scanning: 182mm scanning: 150mm sub scanning: sub scanning: 140mm 132mm Touch panel adjustment method Utility/setting but- hard key ton +hard key Target settings to judge Target settings Not target settings...
Page 470 10. SERVICE MODE Field Service Ver3.0 Nov.2006 DIPSW No Bit Function Default setting Japan Inch Metric DIPSW25 PI size detection switchover 3 PI size detection switchover 4 B4, 11 x 17/B5, 8K/16K/16KS x 11/B5S PI size detection switchover 5 12 x 18 —...
Page 471 Field Service Ver3.0 Nov.2006 10. SERVICE MODE DIPSW No Bit Function Default setting Japan Inch Metric DIPSW28 Standard of shifting with the Based on image Based on paper shifting direction specified two repeat. SD-501 Limitation for multi half Limited Not Limited fold DIPSW29 DIPSW...
Page 472 10. SERVICE MODE Field Service Ver3.0 Nov.2006 DIPSW No Bit Function Default setting Japan Inch Metric DIPSW33 Faulty part isolation: FD-fold/ Normal Unavailable punch function — — — Faulty part isolation: FD main Normal Unavailable tray paper exit Faulty part isolation: PI function Normal Unavailable Faulty part isolation: FD...
Page 473 Field Service Ver3.0 Nov.2006 10. SERVICE MODE DIPSW No Bit Function Default setting Japan Inch Metric DIPSW36 — — — — — — DIPSW37 — — — — — — PB perfect binding limit Enabled Disabled (includes Z-fold) Upper limit setting for the num- Limited according Limited accord- ber of papers to be stapled...
Page 474 10. SERVICE MODE Field Service Ver3.0 Nov.2006 DIPSW No Bit Function Default setting Japan Inch Metric DIPSW40 — — — — — — Cover sheet single fold control with folding&stapling/multi center — — — — — — — — — —...
Page 475 Field Service Ver3.0 Nov.2006 10. SERVICE MODE *5 All charger cleaning cycle (after turned ON) NOTE • Bold boxes show default settings. Mode Every 10,000 prints Print stop condition after toner supply display Every 20,000 prints Mode Every 30,000 prints Stops after 500 prints Every 5,000 prints Stops after 750 prints...
Page 476 10. SERVICE MODE Field Service Ver3.0 Nov.2006 *12 Background density adjustment *8 Toner collection box CMS display Change the charging potential and set the image density of the highlight section. Mode Mode Disabled Standard Enabled Dark (25 V down) NOTE Lighter (25 V up) •...
Page 477 Field Service Ver3.0 Nov.2006 10. SERVICE MODE *15 Fusing initial rotation condition *18 Copy quantity limit In the low temperature environment, fusibility may be Mode insufficient immediately after the power is turned ON. No limit So, rotate the fusing roller while in the warm-up to 1 prints obtain an even heat distribution of the fusing roller to avoid the insufficient fusing.
Page 478 10. SERVICE MODE Field Service Ver3.0 Nov.2006 *20 Definition change of the large size paper in NOTE counter control • When this setting is enabled, the background optical density (DIPSW7-2 and 7-3) must be Mode 10-3 10-4 set to " Lighter (50V up)". A3 ·...
Page 479 Field Service Ver3.0 Nov.2006 10. SERVICE MODE *25 Number of "Fine" paper that can be stapled Mode 17-3 17-2 17-1 17-0 110 minutes Mode 15-2 15-1 120 minutes 100 sheets 130 minutes 50 sheets 140 minutes 40 sheets 150 minutes 30 sheets *29 Density selection at scanning tab paper *26 Finishing operation alarm stop...
Page 480 10. SERVICE MODE Field Service Ver3.0 Nov.2006 *31 Black band width when internal temperature *35 Number of punch holes Black band is created with the width set in DIPSW6- Mode 22-2 22-1 3, 4 when "1" is selected for this setting and the drum Not used temperature sensor (TH5) detects temperature above 2 and 3 holes...
Page 481 Field Service Ver3.0 Nov.2006 10. SERVICE MODE *38 Z-fold + Staple output number limit *41 Image density selection (toner control patch den- sity) Mode 24-7 24-6 Changes the image density by setting the developing 5 sheets bias for the toner control patch formed on the drum 8 sheets to determine the toner density.
Page 482: Telephone Number Setting
10. SERVICE MODE Field Service Ver3.0 Nov.2006 *43 Buck side trailing edge erasure amount with 10.9.2 Telephone number setting duplex output Set the telephone number and FAX number of the service center displayed when malfunction occurs. Mode 38-7 38-6 * 2mm (copier) A.
Page 483: Serial Number Setting
Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.9.3 Serial number setting 10.9.4 Setting date input Set and display the serial number of the main body Set the starting date of the total counter that is dis- and options. played on the utility mode. When setting the DIPSW 16-4 to 1, the starting date of the total counter is not displayed.
Page 484: Rom Version
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.10 ROM version Display the ROM version of the main body and options. NOTE • The [Image control] that is displayed on the screen represents the ROM version of the overall control board (OACB). (1) Procedure Enter the service mode.
Page 485: Cs Remote Care
Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.11 CS Remote Care 10.11.1 Outline The CS Remote Care is a system that manages the main body by sending and receiving various kinds of the management data of the main body between the main body and the CS Remote Care center computer through the phone line or E-mail.
Page 486 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Step Operation When using the phone line modem When using the E-mail Main body NIC Controller NIC Proceed to the step 6. CS Remote Care used CS Remote Care used NIC selection (main NIC selection (controller body NIC used) NIC used)
Page 487 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Step Operation When using the phone line modem When using the E-mail Main body NIC Controller NIC DIPSW setting for the CS Remote Care Proceed to the step 14. (Enter the No. code → Detail setting → Software SW setting) (Baud rate setting: Select the baud rate at the software DIPSW setting 01-4 to 7.)
Page 488: List Of Combinations Of E-Mail Cs Remote Care And Mail Remote Notification System
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.11.3 List of combinations of E-Mail CS Remote Care and Mail remote notification system To change a combination of E-Mail CS Remote Care and Mail remote notification system, refer to this table to configure the DIPSW setting or the mail account setting.
Page 489: Detailed Setup Procedure
Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.11.4 Detailed setup procedure Set the bit data to "On (1)". A. I/O check mode, data collection clear valid On (1): CS Remote Care function enabled Off (0): CS Remote Care function disabled Enter the service mode.
Page 490 10. SERVICE MODE Field Service Ver3.0 Nov.2006 "Date and Time setting screen" When entering the telephone number, keys on Enter the year in 2 digits with the numeric keys, the screen other than numeric keys represent and press the [Set] key. the followings.
Page 491: Software Dipsw Setting For Cs Remote Care
Field Service Ver3.0 Nov.2006 10. SERVICE MODE H. E-Mail initial setting 10.11.5 Software DIPSW setting for CS Remote Care "E-Mail Setting Menu screen" Press the [01 Basic setting] key. NOTE "Basic setting screen" • DIPSW bits data are written into the Parame- Press the [Center No.] key.
Page 492 10. SERVICE MODE Field Service Ver3.0 Nov.2006 B. List of software DIPSW for CS Remote Care Note • Do not change any bit not described on this table. DIPSW No Functions Default DIPSW1 — — — Modem reception Receive*1 Do not receive*1 —...
Page 493 Field Service Ver3.0 Nov.2006 10. SERVICE MODE DIPSW No Functions Default DIPSW8 Retransmission interval on E-Mail delivery error 4 to 7 — — — DIPSW9 Retransmission times on E-Mail delivery error — — — DIPSW10 Time zone setting DIPSW11 Timer 1 RING reception →...
Page 494 10. SERVICE MODE Field Service Ver3.0 Nov.2006 DIPSW No Functions Default DIPSW13 Timer 3 — — Not used — — — — DIPSW14 Timer 4 Line connection → Start request telegram delivery DIPSW15 Timer 5 Wait time for other side's response DIPSW16 Retry data, timer 6 Initialization OK →...
Page 495 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Modem reception Retransmission interval on E-Mail delivery error Mode 01-1 Mode 08-3 08-2 08-1 08-0 Receive 0 minute Issue ATA by RING delivery 10 minutes Do not receive 20 minutes Do not issue ATA by RING delivery 30 minutes 40 minutes Baud rate...
Page 496 10. SERVICE MODE Field Service Ver3.0 Nov.2006 *10 Timer 2 (Dial request completed → CONNECT *15 Call ADF JAM date reception) Valid original feed quantity Mode Mode 17-3 17-2 DIPSW12 600 sheets 0 to 63 sec 0000 0000 to 0011 1111 1200 sheets 64 sec 1800 sheets...
Page 497: Mail Address Setting
Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.11.6 Mail address setting Click [E-Mail Initial Setting]. The mail initial set- A. Procedure for setting the main body NIC ting screen is displayed. Display the Web utility on the browser of the PC that is connected to this machine by the network to set the mail address.
Page 498 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Set the following items. Supplement: • Enable E-mail notification: [Communication log] Select "Yes." The CE extended function page shows 5 sent-out The setting method of the CS Remote Care and 5 received mail logs. The CS Remote Care that uses the main body NIC is the same as related mails are displayed as "Kind: CS Remote that of the mail remote notification system.
Page 499: Modem First Call
Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.11.7 Modem First Call Configure the following items. Send the machine ID and telephone number to the • CSRC Receive CS Remote Care center computer to establish con- Select [Yes]. nection with the center. •...
Page 500: Receiving The Initial Connection Mail
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.11.8 Receiving the initial connection mail 10.11.9 Setup confirmation In case E-Mails are used, after settings are done on Enter the service mode. the main body, the center needs to send an initial "Service mode menu screen"...
Page 501: Maintenance Call
Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.11.10 Maintenance call 10.11.11 Center call from manager As the CE starts the maintenance, enter the ID code If the setup of CS Remote Care is completed, the of CE (7-digit number with which each CE is identi- manager can call the center of CS Remote Care.
Page 502: Confirm Communication Log
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.11.12 Confirm communication log 10.11.13 Initialization of RAM for CS Remote You can output and confirm the communication log. Care Initializing the RAM for CS Remote Care enables you Enter the service mode. to perform the setup again.
Page 503: Error Code List
Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.11.14 Error code list Error code Error Solution K00_00 Connection NG (Cannot connect from the modem, Redial and wait for re-reception. timed out). K00_01 No response (After connection, no start telegram Redial and wait for re-reception. from the center detected).
Page 504: Troubleshooting
10. SERVICE MODE Field Service Ver3.0 Nov.2006 Error code Error Solution K05_92 Controller in operation: unable to send a mail In the manual transmission, retry because the controller is in operation. when the controller is idling. In the auto transmission, an automatic retry is performed after 1 minute.
Page 505: Isw
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.12 ISW 9. "Stapling Center Position Adjustment screen" Enter a value through the numeric keys and press "5. FIRMWARE VERSION UP". the [Set] key. • Setting range: -20 (in front) to +20 (in back) 10.13 Finisher adjustment 1 step = 0.1 mm 10.
Page 506 Field Service Ver3.0 Nov.2006 10. SERVICE MODE "Stapling Paper Width Adj. screen" "Stapling Paper Width Adj. screen" Enter a value with the numeric keys and press the Enter a value with the numeric keys and press the [Set] key. [Set] key. •...
Page 507: Multi Folder (Hole-Punch) Adjustment
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.13.2 Multi folder (hole-punch) adjustment Check to see if the bundle of papers is mis- Conduct the FD punch related adjustment. aligned (a: a misalignment occurs when the paper width setting is larger than the paper A.
Page 508 Field Service Ver3.0 Nov.2006 10. SERVICE MODE B. Hole-punch vertical position adjustment Enter a value through the numeric keys and Adjust punch holes in the sub scan direction. press the [Set] key. • Setting range:-40 (wide) to +40 (narrow) (1) Procedure 1 step = 0.1 mm Repeat steps 5 to 11 until the standard value Enter the service mode.
Page 509: Multi Folder (Fold) Adjustment
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.13.3 Multi folder (Fold) adjustment B. Letter fold-in position adjustment Conduct the FD folding related adjustment. Adjust the folding position on the letter fold-in printing Broschüren Falz mode. Brief Falz inne A. Folding position adjustment Adjust the folding position on the fold printing.
Page 510 Field Service Ver3.0 Nov.2006 10. SERVICE MODE C. Letter fold-out position adjustment Check "a" and "b" on the outputted paper. Adjust the folding position on the letter fold-out print- ing mode. Brief Falz aussen NOTE • The position of the single fold is based on the leading edge of paper and the position of the double fold is based on the position of the single fold.
Page 511 10. SERVICE MODE Field Service Ver3.0 Nov.2006 D. Double parallel position adjustment Check "a" and "b" on the outputted paper. Adjust the folding position on the double parallel posi- tion. Doppelparallel Falz NOTE • When adjusting both the single fold and the double fold, be sure to start with the double fold.
Page 512 Field Service Ver3.0 Nov.2006 10. SERVICE MODE E. Z-fold position adjustment Check "a" and "b" on the outputted paper. Adjust the folding position on the Z-fold position. Z Falz NOTE • When adjusting both the single fold and the double fold, be sure to start with the single fold.
Page 513 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Check "a" and "b" on the outputted paper. Enter a value through the numeric keys and press the [Set] key. • Setting range: -50 to +50, 1 step = 0.1 mm • The dimension "b" in the step 7 gets smaller when the set value is moved to the positive side and gets larger when moved to the negative a03uf3c022ca...
Page 514 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Gate position adjustment Check "a" and "b" on the outputted paper. Adjust the folding position on the gate position. Altar Falz NOTE • When adjusting the single fold, the double fold and the triple fold, be sure to conduct the single fold, the double fold and the triple fold in this order.
Page 515: Multi Folder (Pi) Adjustment
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.13.5 Stacker adjustment Enter a value through the numeric keys and Conduct the LS related adjustments. press the [Set] key. LS-501 / 502 • Setting range: -50 to +50, 1 step = 0.1 mm A.
Page 516: Saddle Stitcher Adjustment
Field Service Ver3.0 Nov.2006 10. SERVICE MODE B. Paper length adjustment 10.13.6 Saddle stitcher adjustment Conduct this adjustment when a paper exit mis-align- Conduct various adjustment related to SD ment occurs in the sub scan direction of the stacker tray. A.
Page 517 10. SERVICE MODE Field Service Ver3.0 Nov.2006 B. Stapling paper width adjustment "Staple Paper Width Adj.screen" When there is an uneven edge found with the bundle Use the [Next] and [Back] key to select the paper at the saddle stitching mode, conduct this paper size you want to adjust.
Page 518 Field Service Ver3.0 Nov.2006 10. SERVICE MODE "Staple Pitch Adjustment screen" Check the misalignment "a" on the edge of the Use the [Next] and [Back] key to select the outputted paper. paper size you want to adjust. • Standard value a: 1.5 mm or less Enter a value through the numeric keys and press the [Set] key.
Page 519 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Fold paper width adjustment "Saddle Stitcher Adjustment Menu screen" When there is an uneven edge found with the bundle Press the [05 Three-Fold Position Adjustment] key. paper at the folding or multi letter folding mode, con- "Three-Folding Position Adj.
Page 520 Field Service Ver3.0 Nov.2006 10. SERVICE MODE Enter a value through the numeric keys and Enter a value through the numeric keys and press the [Set] key. press the [Set] key. • Setting range:-20 (narrow) to +20 (wide) • Setting range:-400 (smaller) to +400 (larger) 1 step = 0.1mm 1 step = 0.1mm Repeat steps 5 to 10 until the standard value...
Page 521: Perfect Binder Adjustment
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.13.7 Perfect binder adjustment "Cover Trimming Adjustment" A. Cover trimming adjustment Enter a value through the numeric keys and Adjusts the trimming position of the right side edge of press the [Set] key. the cover paper.
Page 522 Field Service Ver3.0 Nov.2006 10. SERVICE MODE C. Spine corner forming position adjustment Press the [COPY] key. Adjusts the corner folding position of the cover paper. Select the paper type and press the start but- ton to make test prints and carry out perfect (1) Procedure binding.
Page 523 10. SERVICE MODE Field Service Ver3.0 Nov.2006 D. Pasting start postion adjustment Check that the glue applying start position to Adjusts the start position for applying glue to inside the inside pages is appropriate. pages. (1) Procedure Enter the service mode. "Service mode menu screen"...
Page 524 Field Service Ver3.0 Nov.2006 10. SERVICE MODE E. Pasting finish position adjustment Check that the glue applying finish position to Adjusts the position to finish applying glue. the inside pages is appropriate. (1) Procedure Enter the service mode. "Service mode menu screen" Press the [11 Finisher Adjustment] key.
Page 525 10. SERVICE MODE Field Service Ver3.0 Nov.2006 Paste formation finish position adjustment "Paste Formation Finish Adj. screen" Adjusts the finish position of the process to make a Enter a value through the numeric keys and uniform layer of glue applied on the inside pages press the [Set] key.
Page 526 Field Service Ver3.0 Nov.2006 10. SERVICE MODE G. Temperature adjustment Enter a value through the numeric keys and Sets the temperatures to be detected by the glue press the [Set] key. apply roller temperature sensor (TH1), the glue tank • Melt Tank - Top temperature sensor/Up (TH2), the glue tank tempera- Setting range: 10 to 200 °C ture sensor/Md (TH3), and the glue tank temperature...
Page 527 10. SERVICE MODE Field Service Ver3.0 Nov.2006 H. Sub Compile CD width adjustment Clamp CD width adjustment Adjusts the alignment width of the inside pages when Adjusts the alignment width of the inside pages when aligning in the main scan direction. aligning in the main scanning direction.
Page 528 Field Service Ver3.0 Nov.2006 10. SERVICE MODE J. Cover up/down CD width adjustment K. Clamp FD position adjustment Adjusts the positional relation in the main scan direc- Adjusts the alignment width of the inside pages when tion between the cover paper and the inside pages. aligning in the sub scan direction.
Page 529 10. SERVICE MODE Field Service Ver3.0 Nov.2006 "Clamp FD Position Adj. screen" Enter a value through the numeric keys and press the [Set] key. • Setting range:-20 (wider) to +20 (narrower) 1 step = 0.1mm Repeat the steps 5 to 10 until an appropriate value is obtained.
Page 530: Recall Standard Data
Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.14 Machine manager setting 10.13.8 Recall standard data Reset various setting values of the finisher adjustment to the factory initial data or the installation initial data. Important • The use of the security strengthen mode in NOTE the machine manager setting in the utility •...
Page 531: Machine Manager Password
10. SERVICE MODE Field Service Ver3.0 Nov.2006 10.15 CE Setting 10.14.2 Machine manager password Configure a password to enter the machine manager setting of the utility mode. Important The machine manager password can also be set in • The use of the security strengthen mode in the machine manager setting of the utility mode.
Page 532: Ce Password Setting
Field Service Ver3.0 Nov.2006 10. SERVICE MODE 10.16 IP HDD format 10.15.2 CE password setting Controller HDD Configure a password to enter the service mode. Format the hard disk /2 (HDD2) on the print controller. NOTE Formatting enables you to secure space/delete inter- •...
Page 533 10. SERVICE MODE Field Service Ver3.0 Nov.2006 • [Font] Formats the font data storage area. Conduct this when deleting downloaded exter- nal font data. NOTE • By formatting, all downloaded external fonts are deleted. • [Spool] Formats the spool area. There is no need to format this area alone.
Page 534: Mechanical Adjustment
Field Service Ver3.0 Nov.2006 11. MECHANICAL ADJUSTMENT 11. MECHANICAL ADJUSTMENT 11.1 Paper feed section 11.1.1 Tray centering adjustment This adjustment is made when the mis-centering of paper varies each paper supplied from the trays /1 and /2. The mis-centering is automatically adjusted in the image processing unit, and this adjustment is made only when a mis-centering exceeding the range of auto correction (±5 mm) occurs.
Page 535: Separation Pressure Adjustment
11. MECHANICAL ADJUSTMENT Field Service Ver3.0 Nov.2006 11.1.2 Separation pressure adjustment Perform the separation pressure adjustment when the no feed (a paper is conveyed to the paper feed roller sec- tion but stops there) or the double feed occurs at the paper feed. Note •...
Page 536: Pick-Up Roller Load Adjustment
Field Service Ver3.0 Nov.2006 11. MECHANICAL ADJUSTMENT 11.1.3 Pick-up roller load adjustment In case a no feed jam occurs frequently, perform the pick-up roller load adjustment. Pull out the paper feed tray. In the pick-up roller section [1], put paper feed assist plate [3] on the paper feed assist plate holder [2], and fix them with accompanying screw (M3 x 8 mm) [4].
Page 537: Pick-Up Roller Height Adjustment
11. MECHANICAL ADJUSTMENT Field Service Ver3.0 Nov.2006 11.1.4 Pick-up roller height adjustment Perform this adjustment when the following situations occurred. • A no feed jam is not improved by the pick-up roller load adjustment • A no feed jam in which a thick paper is stuck on the entrance guide (a metallic guide plate near the separa- tion roller) •...
Page 538 Field Service Ver3.0 Nov.2006 11. MECHANICAL ADJUSTMENT Set the tray. Confirm that the paper lift finished its elevation to the top by hearing the sound of the paper lift motor. Pull out the tray again. Remove 2 screws [1] to remove the paper feed cover [2].
Page 539 11. MECHANICAL ADJUSTMENT Field Service Ver3.0 Nov.2006 Record a mark for the height of the sensor placing plate. Remove 2 screws [3], and place them temporarily in the slotted hole on the upper limit sensor plac- ing plate [1]. Adjust the height of the sensor placing plate [1], and fix it with the screws [3].
Page 540: Paper Feed Pick-Up Amount Adjustment
Field Service Ver3.0 Nov.2006 11. MECHANICAL ADJUSTMENT 11.1.5 Paper feed pick-up amount adjustment Perform the paper feed pick-up amount adjustment as you have done the pick-up roller height adjustment. Pull out the paper feed tray. If any paper remaining, remove it. Loosen a screw [1].
Page 541 11. MECHANICAL ADJUSTMENT Field Service Ver3.0 Nov.2006 Pull the plunger [2] of the pick-up solenoid [1] to measure the gap "A" between the pick-up roller [3] and the paper lift plate [4] with the gap gauge. Standard value A = 0.1 to 1.5 mm If it is not within the standard value, follow step 8 and after.
Page 542: Paper Lift Plate Skew Adjustment
Field Service Ver3.0 Nov.2006 11. MECHANICAL ADJUSTMENT 11.1.6 Paper lift plate skew adjustment Perform the paper lift plate skew adjustment after replacing a lift wire or when the paper lift plate is skewed. Pull out the paper feed tray. If any paper remaining, remove it. Loosen a screw [1].
Page 543 11. MECHANICAL ADJUSTMENT Field Service Ver3.0 Nov.2006 Remove 2 screws (with washers) on the right and left side[1] and 2 screws on the upper side [2]. Note • Removing the screws [1] and [2] causes the tray front cover [3] to fall. Support the cover not to drop.
Page 544 Field Service Ver3.0 Nov.2006 11. MECHANICAL ADJUSTMENT Lift up the pick-up roller [1]. In case the paper guide [2] is open, close it to the smallest-size position. Remove the screw [3], and place them temporarily in the slotted screw hole [4]. While holding the pulley placing plate being placed with the screw [5], loosen the screw [5] to adjust the skewed paper lift plate [7] with the...
Page 545: Registration Section
11. MECHANICAL ADJUSTMENT Field Service Ver3.0 Nov.2006 11.2 REGISTRATION SECTION 11.2.1 Registration roller paper skew adjustment Perform this adjustment when there is skew in the registration section. Remove the screw [1] and then make sure the graduation of the screw [1]. Loosen 3 screws [2].
Page 546: Adu Section
Field Service Ver3.0 Nov.2006 11. MECHANICAL ADJUSTMENT 11.3 ADU section 11.3.1 Pre-transfer roller nip pressure adjustment This adjustment enables you to up/down the pre-transfer roller nip pressure. Perform this adjustment when a transfer jitter occurred. For more information on how to perform this adjust- ment, see "12.4 Transfer jitter adjustment".
Page 547 11. MECHANICAL ADJUSTMENT Field Service Ver3.0 Nov.2006 B. Nip pressure down adjustment procedure Pull out the ADU. (See P.112) Remove the ADU cover /Lt, /Rt. (See P.117) Remove the registration section. (See P.118) Twist clockwise the conveyance roller /T axis [1] to make the nip pressure standard.
Page 548: Adjustment For Pod
Field Service Ver3.0 Nov.2006 12. ADJUSTMENT FOR POD 12. ADJUSTMENT FOR POD 12.2.1 The front and back registration (printer) A. Procedure 12.1 Before using the adjustment Adjust the paper skew on both side. for POD With the registration roller paper skew adjust- Info HJG: Justage durch Kunden unter Button <System>...
Page 549 12. ADJUSTMENT FOR POD Field Service Ver3.0 Nov.2006 Adjust distortion in the main scan direction on both sides. Use the service mode to adjust various image Remove the photo conductor cover and open the timing in the front side of printer system. intermediate toner hopper.
Page 550 Field Service Ver3.0 Nov.2006 12. ADJUSTMENT FOR POD Align the magnification of the back side to the Adjust the centering of the back side. front side. At the user mode, select the tray you want to Use [Printer Drum Clock Adjustment <SIDE2>] adjust from [MACHINE] - [Paper Set] - [Tray and [Printer Horizontal Adjustment <SIDE2>] to Setting].
Page 551: The Front And Back Registration
12. ADJUSTMENT FOR POD Field Service Ver3.0 Nov.2006 12.2.2 The front and back registration (scan- Adjust the original skew. ner) Remove the original stopper plate /Rr, and A. Procedure mark the current position of the adjustment plate [1] with something like a pencil. Loosen Set a test chart on the original glass.
Page 552: The Front And Back Registration (Adf)
Field Service Ver3.0 Nov.2006 12. ADJUSTMENT FOR POD Perform steps 3 and 4 to adjust the misalign- Align the centering of both sides. ments of timing and centering caused by the Use [ADF centering adj.(SIDE2)] in the service original skew adjustment and the magnification mode to align the centering of the back side on adjustment.
Page 553: The Front And Back Registration By User (By Paper Brand)
12. ADJUSTMENT FOR POD Field Service Ver3.0 Nov.2006 Perform steps 3 and 4 to adjust the misalign- Press the name key of paper you want to ments of timing and centering caused by the change, or press [Next] key to register paper ADF paper skew adjustment.
Page 554: The Front And Back Registration By User (For Fine Adjustments)
Field Service Ver3.0 Nov.2006 12. ADJUSTMENT FOR POD 12.2.5 The front and back registration by user Press the tray key you want to adjust, and then (for fine adjustments) press the [Change] key. Even when conducting the adjustments for brand of paper as described in 12.2.4, an adjustment may be required depending on the number of tray in which paper is fed, the storage condition (temperature and...
Page 555: Image Density Adjustment
12. ADJUSTMENT FOR POD Field Service Ver3.0 Nov.2006 12.3 Image density adjustment Register the front and back of the paper. There are two modes for the registration, auto- 12.3.1 Darken image density matic (adjustment) and manual (adjustment). Print industry customers may demand image settings •...
Page 556: Lighten Image Density
Field Service Ver3.0 Nov.2006 12. ADJUSTMENT FOR POD A. Procedure Output 500 prints of test pattern No.11 in the test pattern output mode. With the image density selection of the density setting in the utility mode, set Lighter [-1]. Note Output test pattern No.11 in the test pattern •...
Page 557: Transfer Jitter Adjustment
12. ADJUSTMENT FOR POD Field Service Ver3.0 Nov.2006 12.4 Transfer jitter adjustment B. Cause and tendency of occurrence (1) 250 mm from the trailing edge Describes how to adjust transfer jitter. When the trailing edge of the paper passed through the loop roller, the stiffness of the A.
Page 558 Field Service Ver3.0 Nov.2006 12. ADJUSTMENT FOR POD (5) 40 mm from the trailing edge (3) Approx. 138 mm from the trailing edge When the trailing edge of the paper passed Strengthen the nip pressure of the pre-transfer through the pre-transfer roller, the load roller.
Page 559 12. ADJUSTMENT FOR POD Field Service Ver3.0 Nov.2006 (5) Approx. 40 mm from the trailing edge Reverse the paper set direction in the tray. Set paper so that the curling direction of paper Remove 2 pressure springs of the pre-transfer becomes concave on the conveyance section.
Page 560: Overlay Printing Adjustment
Field Service Ver3.0 Nov.2006 12. ADJUSTMENT FOR POD 12.5 Overlay printing adjustment A. Preparation Make the following settings with the tray /4 in the Overlay printing is to re-print the company name, the user mode. address, the logo, etc. on offset printed paper. •...
Page 561 12. ADJUSTMENT FOR POD Field Service Ver3.0 Nov.2006 B. Air assist adjustment Check the measurement "a" between the Check to see if the height of the air supply opening of center position [1] (The center is 4.5 mm from the paper feed assist fan and the upper surface of the upper edge [2].) of the air supply openings paper are appropriate.
Page 562 Field Service Ver3.0 Nov.2006 12. ADJUSTMENT FOR POD 2) If there is slant found due to paper curling: 3) When there is a convex curling found with paper: 1050fs3060c 1050fs3062c Put the underlays (included in the PP package) [1] under the lower side of the stacked paper. Put the underlays (included in the PP package) Note [1] under the both sides of the stacked paper.
Page 563 12. ADJUSTMENT FOR POD Field Service Ver3.0 Nov.2006 4) When there is a concave curling found with Remove the PF right cover. paper: (See chapter II "2.2.1 A. Removal/reinstallation of the right cover" in the Field service for the PF-701.) Select the code 42-21 of the service mode - I/ O check and press the Start button to operate the paper feed assist fan.
Page 564 Field Service Ver3.0 Nov.2006 12. ADJUSTMENT FOR POD Conduct a test print to check to see if a jam occurs. When a jam occurs, conduct "C. Paper feed pressure adjustment." Reinstall the above parts following the removal steps in reverse. Note •...
Page 565: User Setting Of Each Paper Brand
12. ADJUSTMENT FOR POD Field Service Ver3.0 Nov.2006 12.6 User setting of each paper 12.7 Settings for feeding carbon- brand less paper For the user setting method for paper which is com- When using carbonless paper (thin paper), take the monly used in the POD market, see "19.
Page 566 Field Service Ver3.0 Nov.2006 12. ADJUSTMENT FOR POD B. Procedure Pull out the ADU main body. (See P.291) Turn over the conveyance belt [1] so that the suction holes [2] can be seen. 1050fs3355c Install the cover [2] with the screw [1]. Reinstall the above parts following the removal steps in reverse.
Page 567 12. ADJUSTMENT FOR POD Field Service Ver3.0 Nov.2006 Blank page...
Page 568: Troubleshooting
Field Service Ver3.0 Nov.2006 13. JAM CODE TROUBLESHOOTING 13. JAM CODE 13.1 Jam code list Classifi- Cause Resulting Correction cation code operation Tray 1 J11-01 The paper feed sensor /1 (PS7) does If there is a sheet Pull out tray /1 and not turn ON within a specified period of of paper being remove jammed paper if...
Page 569 13. JAM CODE Field Service Ver3.0 Nov.2006 Classifi- Cause Resulting Correction cation code operation Tray 2 J12-04 When the trailing edge of paper is pass- After completion Open tray /2 and the ing through the vertical conveyance of the exit of the main body vertical con- sensor /3 (PS21), the pre-registration preceding paper,...
Page 570 Field Service Ver3.0 Nov.2006 13. JAM CODE Classifi- Cause Resulting Correction cation code operation Tray 4 J14-01 The paper feed sensor /2 (PS78) does If there is a sheet Pull out tray /4 and (PF) not turn ON within a specified period of of paper being remove jammed paper if time after the pick-up clutch /2 (CL9)
Page 571 13. JAM CODE Field Service Ver3.0 Nov.2006 Classifi- Cause Resulting Correction cation code operation Paper J17-01 The registration sensor (PS40) does not If there is a sheet Open the main body feed turn ON within a specified period of of paper being front doors /R and /L, convey- time after the ADU deceleration sensor...
Page 572 Field Service Ver3.0 Nov.2006 13. JAM CODE Classifi- Cause Resulting Correction cation code operation Paper J18-01 The intermediate sensor /Up (PS91) If there is a sheet Open the PF front door feed does not turn ON within a specified of paper being and the PF vertical con- convey- period of time after the vertical convey-...
Page 573 13. JAM CODE Field Service Ver3.0 Nov.2006 Classifi- Cause Resulting Correction cation code operation Paper J18-11 The loop sensor /2 (PS94) turns ON — Open the PF front door feed while in idling. and the horizontal con- convey- veyance jam release ance (PF) lever, and remove jammed paper if any.
Page 574 Field Service Ver3.0 Nov.2006 13. JAM CODE Classifi- Cause Resulting Correction cation code operation Fusing/ J32-02 The ADU acceleration sensor (PS49) If there is a sheet Open the main body paper does not turn ON within a specified of paper being front doors /R and /L, exit period of time after the fusing exit sen-...
Page 575 13. JAM CODE Field Service Ver3.0 Nov.2006 Classifi- Cause Resulting Correction cation code operation J61-1 The RADF open/close sensor (PS301) The DF stops Open the DF open/close turns OFF while in operation. immediately. If cover and remove there is paper jammed paper if any.
Page 576 Field Service Ver3.0 Nov.2006 13. JAM CODE Classifi- Cause Resulting Correction cation code operation J62-8 When exiting a large size double sided The DF stops Open the DF open/close original, the original exit sensor /Lt immediately. If cover and remove (PS307) does not turn ON within a there is paper jammed paper if any.
Page 577 13. JAM CODE Field Service Ver3.0 Nov.2006 Classifi- Cause Resulting Correction cation code operation J63-7 When exiting a small size double sided The DF stops Open the DF open/close original, the original exit sensor /Rt immediately. If cover and remove (PS314) does not turn OFF within a there is paper jammed paper if any.
Page 578 Field Service Ver3.0 Nov.2006 13. JAM CODE Classifi- Cause Resulting Correction cation code operation J72-01 The FD entrance sensor (PS1) does not The FD and the Remove jammed paper if turn ON within a specified period of main body stop any from the FD/main time after the main body paper exit sen- immediately.
Page 579 13. JAM CODE Field Service Ver3.0 Nov.2006 Classifi- Cause Resulting Correction cation code operation J72-16 The FNS entrance sensor (PS4) does The FS and the Remove jammed paper, not turn ON within a specified period of main body stop if any, from the FS/main time after the main body paper exit sen- immediately.
Page 580 Field Service Ver3.0 Nov.2006 13. JAM CODE Classifi- Cause Resulting Correction cation code operation J72-30 While in stapling a small size paper, the The FS and the Remove jammed paper, main tray paper exit sensor (PS10) does main body stop if any, from the FS/main not turn OFF within a specified period of immediately.
Page 581 13. JAM CODE Field Service Ver3.0 Nov.2006 Classifi- Cause Resulting Correction cation code operation J72-48 The PI conveyance sensor /Lw (PS37) The FD and the Remove jammed paper if does not turn ON within a specified main body stop any from the FD/main period of time after the PI pick-up sole- immediately.
Page 582 Field Service Ver3.0 Nov.2006 13. JAM CODE Classifi- Cause Resulting Correction cation code operation J72-69 The right angle conveyance sensor /2 The SD and the Remove jammed paper if (PS6) does not turn ON within a speci- main body stop any from the SD/main fied period of time after the right angle immediately.
Page 583 13. JAM CODE Field Service Ver3.0 Nov.2006 Classifi- Cause Resulting Correction cation code operation J72-80 The bundle sensor /1 (PS14) does not turn The SD and the Remove jammed paper if OFF within a specified period of time after main body stop any from the SD/main the bundle clip motor (M11) turns ON.
Page 584 Field Service Ver3.0 Nov.2006 13. JAM CODE Classifi- Cause Resulting Correction cation code operation J73-03 The main tray paper exit sensor (PS10) — Open the FS front door turns ON while in idling. Or, the stack and the jam release lever, empty sensor (PS20) turns ON while and remove jammed turning ON the power source.
Page 585 13. JAM CODE Field Service Ver3.0 Nov.2006 Classifi- Cause Resulting Correction cation code operation J73-12 Either of the right angle conveyance — Open the SD front door / sensor /1 (PS5) or the right angle con- Rt and remove jammed veyance sensor /2 (PS6) turns ON while paper, if any.
Page 586 Field Service Ver3.0 Nov.2006 13. JAM CODE Classifi- Cause Resulting Correction cation code operation J73-23 Either of the conveyance sensors /1, /2 — Open the tandem (2nd) and /3 (PS7, 16 and 17) of the tandem LS JAM door, and (2nd) LS turns ON while in idling.
Page 587 13. JAM CODE Field Service Ver3.0 Nov.2006 Classifi- Cause Resulting Correction cation code operation J74-01 The entrance sensor (PS4) of the tan- The LS and the Remove jammed paper, dem (1st) LS does not turn ON within a main body stop if any, from the LS/main specified period of time after the main immediately.
Page 588 Field Service Ver3.0 Nov.2006 13. JAM CODE Classifi- Cause Resulting Correction cation code operation J74-12 The coupling exit sensor (PS18) of the The LS and the Remove jammed paper, tandem (1st) LS does not turn OFF main body stop if any, from the LS/main within a specified period of time after it immediately.
Page 589 13. JAM CODE Field Service Ver3.0 Nov.2006 Classifi- Cause Resulting Correction cation code operation J74-40 The conveyance sensor /3 (PS17) of The LS and the Remove jammed paper, the tandem (1st) LS does not turn OFF main body stop if any, from the LS/main within a specified period of time after it immediately.
Page 590 Field Service Ver3.0 Nov.2006 13. JAM CODE Classifi- Cause Resulting Correction cation code operation J74-67 The SC paper detection sensor (PS16) The PB and the Remove jammed paper, does not turn OFF within a specified main body stop if any, from the PB/main period of time after it turns ON.
Page 591 13. JAM CODE Field Service Ver3.0 Nov.2006 Classifi- Cause Resulting Correction cation code operation J74-78 When positioning the leading edge of The PB and the Remove jammed paper, the cover paper fed from the PB, the main body stop if any, from the PB/main cover paper sensor/Lt (PS46) does not immediately.
Page 592 Field Service Ver3.0 Nov.2006 13. JAM CODE Classifi- Cause Resulting Correction cation code operation J74-87 When loading first book, the book sen- The PB and the Remove jammed paper, sor /1 (PS66) does not turn ON within a main body stop if any, from the PB/main specified period of time after the book immediately.
Page 593 13. JAM CODE Field Service Ver3.0 Nov.2006 Classifi- Cause Resulting Correction cation code operation J92-01 The ADU reverse sensor /1 (PS46) does If there is a sheet Open the main body not turn ON within a specified period of of paper being front doors /R and /L, time after the reverse sensor /1 (PS48) printed when a...
Page 594: Malfunction Code
Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE 14. MALFUNCTION CODE 14.1 Malfunction code list A. Note for use Turn OFF/ON the power switch (SW2) of the main body when releasing an abnormal condition. B. Code list NOTE • For codes with "*" in the code column, "Turn ON the power switch again" is displayed on the touch panel.
Page 595 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation Tray /1 SC18-10 The locking of the paper lift motor The main body Paper lift motor /1 (M25) /1 (M25) is detected. stops immediately Upper limit sensor /1 (PS6) An error detection signal of M25 is to turn OFF the detected while M25 is ON.
Page 596 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Tray /2 SC18-23 When the upper limit sensor /2 Error code is not Paper lift motor /2 (M26) (PS12) is OFF, PS12 does not turn displayed on the ON within 20 seconds after the operation panel,...
Page 597 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation Tray /4 SC18-41 When the upper limit sensor /2 Error code is not DC power supply /2 (DCPS/ (PS77) is OFF, PS77 does not turn displayed on the ON within 20 seconds after the operation panel,...
Page 598 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Tray /5 SC18-53 When the upper limit sensor /3 Error code is not Paper lift motor /3 (M44) (PS83) is OFF, PS83 does not turn displayed on the ON within 20 seconds after the operation panel,...
Page 599 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation Wire SC21-02 The blowout of a fuse for the The main body Charger cleaning motor cleaning charger cleaning motor (M23) in stops immediately (M23) abnor- the printer control board (PRCB) is to turn OFF the Printer control board (PRCB)
Page 600 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Wire SC21-04 It is checked that the operations of The main body Transfer/separation clean- cleaning the transfer/separation cleaning stops immediately ing motor (M20) abnor- motor (M20) are over. to turn OFF the Transfer/separation clean- mality...
Page 601 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation Wire SC21-05 The blowout of a fuse for the The main body Transfer/separation clean- cleaning transfer/separation cleaning motor stops immediately ing motor (M20) abnor- (M20) in the ADU drive boards /1 to turn OFF the ADU drive boards /1, /2 mality...
Page 602 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Wire SC21-07 The home position search time of The main body Transfer assist motor (M19) cleaning the transfer assist motor is out. stops immediately Transfer assist home sensor abnor- The transfer assist home sensor to turn OFF the...
Page 603 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation Motor SC23-05 The blowout of a fuse for the The main body Blade motor (M22) abnor- blade motor (M22) in the printer stops immediately Printer control board (PRCB) mality control board (PRCB) is checked.
Page 604 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Motor SC23-08 The blowout of a fuse for the The main body Blade motor (M22) abnor- blade motor (M22) in the printer stops immediately Printer control board (PRCB) mality control board (PRCB) is checked.
Page 605 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation Motor SC23-12 The blowout of a fuse for the air The main body Air separation motor (M10) abnor- separation motor (M10) in the stops immediately Printer control board (PRCB) mality printer control board (PRCB) is...
Page 606 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Toner SC23-17 Leakage at the mixing section is The main body Toner pump motor (M28) convey- detected. When the toner pump stops immediately Air pump motor (M29) ance motor (M28) is operating, the to turn OFF the...
Page 607 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation Toner SC23-22 Toner pump motor (M28) abnor- The main body Toner pump motor (M28) convey- mality. The rotation of the toner stops immediately Pump encoder sensor /1 ance pump motor (M28) is checked.
Page 608 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Toner SC-23-50 Toner collection box detected full When the waste Toner collection box convey- toner amount ance exceeds 80% of abnor- the toner collec- mality tion box, a warn- ing message is displayed in the...
Page 609 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation High SC28-04 The error detection signal (blowout The main body ADU drive boards /1, /2 voltage of a 24V fuse) of the high voltage stops immediately (ADUDB1, 2) power unit /2 (HV2) is detected.
Page 610 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Process SC29-05 The gamma sensor output abnor- Error code is not Toner control sensor board abnor- mality. While in the gamma correc- displayed on the (TCSB) mality tion, a patch for control is not...
Page 611 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation Process SC29-10 Drum potential sensor (DPS) out- The main body Drum potential sensor (DPS) abnor- put abnormality. While in the drum stops immediately Printer control board (PRCB) mality potential correction, a patch for to turn OFF the...
Page 612 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC32-01 The rotation of the IPB cooling fan The main body DC power supply /1 (DCPS/ abnor- (FM12) is checked, and the 24V stops immediately mality power source is also checked.
Page 613 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC32-05 The rotation of the pump cooling The main body DC power supply /2 (DCPS/ abnor- fan (FM11) is checked, and the stops immediately mality 24V power source is also to turn OFF the checked.
Page 614 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC32-09 The rotation of the transfer/sepa- The main body DC power supply /1 (DCPS/ abnor- ration suction fan (FM4) is stops immediately mality checked, and the 24V power to turn OFF the source is also checked.
Page 615 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC32-12 The rotation of the developing The main body DC power supply /1 (DCPS/ abnor- suction fan (FM5) is checked, and stops immediately mality the 24V power source is also to turn OFF the checked.
Page 616 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC32-15 The rotation of the paper exit cool- The main body DC power supply /1 (DCPS/ abnor- ing fan /1 (FM9) is checked, and stops immediately mality the 24V power source is also to turn OFF the...
Page 617 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC32-18 The rotation of the paper exit cool- The main body DC power supply /1 (DCPS/ abnor- ing fan /2 (FM10) is checked, and stops immediately mality the 24V power source is also to turn OFF the...
Page 618 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC32-21 The rotation of the paper feed The main body DC power supply /1 (DCPS/ abnor- assist fan /Fr1 (FM20) is checked, stops immediately mality and the 24V power source is also to turn OFF the checked.
Page 619 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC32-24 The rotation of the paper feed The main body DC power supply /1 (DCPS/ abnor- assist fan /Rr1 (FM21) is checked, stops immediately mality and the 24V power source is also to turn OFF the checked.
Page 620 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC32-27 The rotation of the paper feed The main body DC power supply /1 (DCPS/ abnor- assist fan /Fr2 (FM22) is checked, stops immediately mality and the 24V power source is also to turn OFF the checked.
Page 621 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC32-30 The rotation of the paper feed The main body DC power supply /1 (DCPS/ abnor- assist fan /Rr2 (FM23) is checked, stops immediately mality and the 24V power source is also to turn OFF the checked.
Page 622 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC32-33 The rotation of the paper feed The main body DC power supply /2 (DCPS/ abnor- assist fan /Fr1 (FM41) is checked, stops immediately mality and the 24V power source is also to turn OFF the checked.
Page 623 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC32-36 The rotation of the paper feed The main body DC power supply /2 (DCPS/ abnor- assist fan /Rr1 (FM42) is checked, stops immediately mality and the 24V power source is also to turn OFF the checked.
Page 624 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC32-39 The rotation of the paper feed The main body DC power supply /2 (DCPS/ abnor- assist fan /Fr2 (FM43) is checked, stops immediately mality and the 24V power source is also to turn OFF the checked.
Page 625 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC32-42 The rotation of the paper feed The main body DC power supply /2 (DCPS/ abnor- assist fan /Rr2 (FM44) is checked, stops immediately mality and the 24V power source is also to turn OFF the checked.
Page 626 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC32-45 The rotation of the paper feed The main body DC power supply /2 (DCPS/ abnor- assist fan /Fr3 (FM45) is checked, stops immediately mality and the 24V power source is also to turn OFF the checked.
Page 627 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC32-48 The rotation of the paper feed The main body DC power supply /2 (DCPS/ abnor- assist fan /Rr3 (FM46) is checked, stops immediately mality and the 24V power source is also to turn OFF the checked.
Page 628 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC32-51 The rotation of the cooling fan The main body DC power supply /2 (DCPS/ abnor- (FM20) is checked, and the 24V stops immediately mality power source is also checked.
Page 629 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC32-54 The rotation of the power supply The main body DC power supply /2 (DCPS/ abnor- cooling fan /3 (FM27) is checked. stops immediately mality An abnormal condition occurs to turn OFF the with the FM27 EM signal a speci-...
Page 630 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC33-02 The blowout of a fuse for the ADU The main body ADU drive board /1 sec- motor in the ADU drive board /1 stops immediately (ADUDB1) tion (ADUDB1) is checked.
Page 631 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation Fusing SC34-01 Thermistor /1 (TH1) high tempera- The main body Printer control board (PRCB) high tem- ture detection (software). stops immediately AC drive board (ACDB) perature TH1 detects a temperature of to turn OFF the...
Page 632 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Fusing SC36-03 Thermistor /1 (TH1) low tempera- The main body Printer control board (PRCB) sensor ture detection (hardware). TH1 stops immediately AC drive board (ACDB) abnor- detects an abnormal condition to turn OFF the...
Page 633 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation Scanner SC41-03 The time for the movement of the The main body Scanner drive board (SDB) abnor- scanner motor (M27) is over. The stops immediately Scanner motor (M27) mality scanner home sensor (PS51) or...
Page 634 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC42-02 The blowout of a fuse for the The main body Scanner drive board (SDB) abnor- scanner cooling fan (FM19) in the stops immediately Scanner cooling fan (FM19) mality scanner drive board (SDB) is to turn OFF the...
Page 635 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC42-05 The blowout of a fuse for the suc- The main body AC drive board (ACDB) abnor- tion fan /1 (FM6) in the AC drive stops immediately Suction fan /1 (FM6) mality...
Page 636 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC42-09 The blowout of a fuse for the suc- The main body AC drive board (ACDB) abnor- tion fans /2 (FM7) and /3 (FM8) in stops immediately Suction fan /2 (FM7) mality...
Page 637 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC42-17 The blowout of a fuse for the poly- The main body AC drive board (ACDB) abnor- gon cooling fans (FM18) in the AC stops immediately Polygon cooling fan (FM18) mality drive board (ACDB) is checked.
Page 638 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Image SC46-01* APC abnormality. While in the If there is a copy Write unit pro- image write, APC is not applicable being made, the Power connector of the cess- for the correction of the sub scan main body com-...
Page 639 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation Image SC46-13* Scanner time out. While in the If there is a copy Image processing board pro- image read, the compression pro- being made, the (IPB) cess- cessing from the scanner into the...
Page 640 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Image SC46-21* Memory time out. The expansion If there is a copy Image processing board pro- processing from the memory to being made, the (IPB) cess- the pate memory is not terminated main body com-...
Page 641 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation Image SC46-26 The adjustment data evacuated Error code is not Image processing board pro- by resolutions is not available. displayed on the (IPB) cess- operation panel, but displayed only SC46-27 A density conversion gamma abnor-...
Page 642 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Image SC46-61 The scan operation starts before Error code is not pro- the original skew adjustment is displayed on the Original skew sensor /Fr cess- terminated.
Page 643 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC49-08 While in the security ON, the The main body Hard disk /2 (HDD2) Con- unlock of the HDD results in a fail- stops immediately format HDD2 troller ure due to the mismatched pass-...
Page 644 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Commu- SC50-08* Drive communication reception The main body Printer control board (PRCB) nication error detection abnormality. stops immediately abnor- to turn OFF the SC50-10 When the power switch is turned Printer control board (PRCB) mality RL1 (main).
Page 645 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC52-02 The blowout of a fuse for the cool- The main body AC drive board (ACDB) abnor- ing fan /1 (FM1) in the AC drive stops immediately Cooling fan /1 (FM1) mality...
Page 646 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC52-05 The blowout of a fuse for the cool- The main body AC drive board (ACDB) abnor- ing fan /2 (FM2) in the AC drive stops immediately Cooling fan /2 (FM2) mality...
Page 647 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC52-08 The blowout of a fuse for the cool- The main body AC drive board (ACDB) abnor- ing fan /3 (FM3) in the AC drive stops immediately Cooling fan /3 (FM3) mality...
Page 648 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Power SC53-02 The 24V power source for the total The main body DC power supply /2 (DCPS/ abnor- counter (CNT1) is checked. When stops immediately mality CNT1 is turned ON from OFF, an to turn OFF the...
Page 649 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation Power SC53-11 The blowout of a SD/CL fuse in The main body DC power supply /1 (DCPS/ abnor- the tray is detected 1. The 24V stops immediately mality power source for the SD/CL in the...
Page 650 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Power SC53-15 The blowout of a fuse for SD/CL in The main body PF drive board (PFUDB) abnor- the PF is detected 1. The 24V stops immediately mality power source for SD/CL in the PF...
Page 651 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC60-01* Although the main body sent out If there is a copy Image processing board abnor- data according to the data trans- being made, the (IPB) mality mission request by the DF, the...
Page 652 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC67-11 Original registration sensor /Lt If there is a copy Original registration sensor / abnor- (PS318) abnormality. being made, the Lt (PS318) mality main body com- pletes the paper SC67-12 Mis-centering sensor /Fr (PS320) Centering sensor /Fr...
Page 653 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC76-04 The grip conveyance home sensor The main body Grip conveyance motor (M4) abnor- (PS5) does not turn ON within a and the LS stop mality specified period of time after the immediately to...
Page 654 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC76-31 The stacker tray encoder sensor The main body Stacker tray up down motor abnor- (PS2) does not turn ON a speci- and the LS stop (M1) mality fied period of time after the...
Page 655 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC76-38 An error detection signal is The main body Paper cooling fan motor /1, abnor- detected for a specified period of and the LS stop /2 (FM2, FM6) mality time in succession while the paper...
Page 656 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC77-05 The paper exit opening unit does The main body FNS control board (FNSCB) abnor- not get to the specified opening and the FS stop FNS drive board (FNSDB) mality position within a specified period...
Page 657 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC77-21 After the home position search The main body FNS control board (FNSCB) abnor- operation of the rear stopper and the FS stop FNS drive board (FNSDB) mality motor (M26) starts, the rear stop- immediately to...
Page 658 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC77-34 The 3 holes/4 holes punch home The main body Punch motor (M10) abnor- sensor (PS9) does not turn OFF and the FD stop Punch drive board (PDB) mality within a specified period of time immediately to...
Page 659 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC77-39 After the FD paper lift motor /Up The main body Paper lift motor /Up (M8) abnor- (M8) is in the down operation, the and the FD stop PI drive board (PIDB) mality PI lift plate home sensor /Up...
Page 660 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC77-60 Scraps press home sensor (PS48) The main body Bundle exit motor (M5) abnor- does not turn ON within a speci- and the SD stop Scrap press home sensor mality fied period of time after the bundle...
Page 661 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC77-65 Bundle clip upper limit sensor The main body Bundle clip motor (M11) abnor- (PS33) does not turned ON within and the SD stop Bundle clip upper limit sen- mality a specified period of time after the immediately to...
Page 662 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC77-70 Saddle stitching alignment home The main body Saddle stitching alignment abnor- sensor /Lt (PS29) does not turned and the SD stop motor /Lt (M16) mality ON within a specified period of immediately to...
Page 663 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC77-74 Clincher up down home sensor The main body Clincher up down motor abnor- (PS26) does not turned ON within and the SD stop (M20) mality a specified period of time after the immediately to...
Page 664 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC77-79 Guide shaft home sensor (PS46) The main body Guide shaft motor (M25) abnor- does not turned ON within a spec- and the SD stop Guide shaft home sensor mality ified period of time after the guide...
Page 665 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC77-86 An error detection signal is The main body Horizontal conveyance abnor- detected for a specified period of and the SD stop motor (M2) mality time in succession while the hori- immediately to SD control board (SDCB)
Page 666 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC77-97 When non-volatile memory is being The main body SD control board (SDCB) abnor- accessed, no response is obtained and the SD stop EEPROM mality for a specified period of time.
Page 667 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC78-08 After the main CPU on the PB The main body PB control board (PBCB) abnor- control board (PBCB) sends an and the PB stop PB drive board (PBDB) mality SC pages conveyance start signal...
Page 668 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC78-17 The count of a specified number The main body PB control board (PBCB) abnor- of pellets, which is counted by the and the PB stop PB drive board (PBDB) mality pellet count sensor (PS37), has...
Page 669 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC78-23 After the main CPU on the PB The main body PB control board (PBCB) abnor- control board (PBCB) sends a and the PB stop PB drive board (PBDB) mality cover paper conveyance start sig-...
Page 670 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC78-32 The up/down process of the car- The main body PB control board (PBCB) abnor- riage section has not completed and the PB stop PB drive board (PBDB) mality within a specified time period after immediately to...
Page 671 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC78-41 After the warm-up is started, tem- The main body AC drive board (ACDB) abnor- perature detected by the glue tank and the PB stop Glue tank heater (H1) mality temperature sensor /Lw (TH4) has...
Page 672 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC78-46 When control temperature is The main body AC drive board (ACDB) abnor- reached, after the glue tank heater Glue tank heater (H1) and the PB stop mality (H1) is turned ON, temperature Glue apply roller heater (H2)
Page 673 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC78-51 The glue apply roller temperature The main body AC drive board (ACDB) abnor- sensor (TH1) high temperature Glue tank heater (H1) and the PB stop mality hardware detection.
Page 674 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC78-56 An abnormal low temperature is The main body AC drive board (ACDB) abnor- detected by the glue tank temper- Glue tank heater (H1) and the PB stop mality ature sensor /Up (TH2), after Glue apply roller heater (H2)
Page 675 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation SC78-61 Glue tank temperature sensor/Md The main body AC drive board (ACDB) abnor- (TH3) low temperature abnormality Glue tank heater (H1) and the PB stop mality hardware detection.
Page 676 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation SC78-98 PB operation prohibition abnor- The main body Control program abnor- mality. and the PB stop mality PB received operation start signal immediately to from the main body when the PB turn OFF the main is unready.
Page 677 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classification Code Causes Resulting Estimated abnormal parts operation Commu- SC80-41 The firmware is not written on SD The main body SD firmware nication or an error is detected during the stops immediately SD control board (SDCB) abnor- ROM check.
Page 678 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classification Code Causes Resulting Estimated abnormal parts operation Commu- SC90-05 In the initial communication check The main body Printer control board (PRCB) nication between ADU drive board /1 stops immediately ADU drive board /1 abnor- (ADJDB1) and printer control to turn OFF the...
Page 679 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 C. Function to detach defective sections For those abnormalities listed in the table below, defective units can be detached temporarily to use other con- trol units. While detached, an error detection is not carried out on these detached units. There are 2 methods of setting for limited use.
Page 680 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classifi- Error code Description Control while detached DIPSW cation SC67-05 Cooling fan abnormality DF mode unavailable DIPSW18-4 (DF connection not recognized) SC67-06 Original reverse abnormality SC67-07 Original reverse/exit abnormality SC67-08 Tray up/down abnormality SC76-01 Tandem (1st) LS stacker tray up down The use of the tandem (1st) LS is...
Page 681 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classifi- Error code Description Control while detached DIPSW cation SC77-02 Tray up down drive abnormality The use of sorting and stapling DIPSW35-1 functions is unavailable SC77-03 Alignment drive abnormality SC77-04 Paper exit roller drive abnormality SC77-05 Paper exit opening drive abnormality SC77-06...
Page 682 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classifi- Error code Description Control while detached DIPSW cation SC77-63 Saddle stitching alignment/Rt drive The use of the saddle stitching, DIPSW34-0, abnormality multi center folding and trimmer 1, 3 unavailable SC77-64 Bundle arm drive abnormality SC77-65 Bundle clip drive abnormality SC77-66...
Page 683 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classifi- Error code Description Control while detached DIPSW cation SC78-01 Entrance conveyance drive abnormal- The use of the PB is unavailable DIPSW35-5 SC78-02 Intermediate conveyance drive abnor- Ejecting onto the sub tray is pos- DIPSW35-4 mality sible.
Page 684 Field Service Ver3.0 Nov.2006 14. MALFUNCTION CODE Classifi- Error code Description Control while detached DIPSW cation SC78-31 Carriage size movement drive abnor- Ejecting onto the sub tray is pos- DIPSW35-4 mality sible. SC78-32 Carriage up/down drive abnormality SC78-33 Book movement drive abnormality SC78-34 Book stopper drive abnormality SC78-35...
Page 685 14. MALFUNCTION CODE Field Service Ver3.0 Nov.2006 Classifi- Error code Description Control while detached DIPSW cation SC78-49 High temperature abnormality The use of the PB is unavailable DIPSW35-5 Glue tank middle temperature abnor- mality SC78-50 High temperature abnormality Glue tank low temperature abnormality SC78-51 High temperature abnormality Glue apply roller temperature abnor-...
Page 686: Appendix
Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING APPENDIX 15. ELECTRICAL PARTS LAYOUT DRAWING 15.1 Main body A. Switch/sensor (1) Main body rear side 1050fs5001c Pump encoder sensor /1 (PS28) Dehumidification heater switch (SW3) Pump encoder sensor /2 (PS29)
Page 687 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (2) Main body upper surface [9] [1] 1050fs5002c Air motor encoder sensor (PS30) Door open/close sensor /1 (PS1) Main power switch (SW1) Scanner home sensor (PS51) Interlock switch /2 (MS2) APS sensor /1 (PS52) Door open/close sensor /2 (PS2) APS sensor /2 (PS53) Interlock switch /1 (MS1)
Page 688 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (3) Cleaning section 1050fs5003c Blade sensor /1 (PS24) Blade sensor /2 (PS25) (4) Charger unit 1050fs5004c Charger cleaning home sensor (PS26) Charger cleaning limit sensor (PS27)
Page 689 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (5) Toner supply section 1050fs5005c Toner remaining sensor /1 (PS31) Toner remaining sensor /3 (PS33) Door switch /2 (SW5) Toner remaining sensor /4 (PS34) Toner remaining sensor /2 (PS32) (6) Photosensitive material section 1050fs5006c Drum temperature sensor (TH5) Drum potential sensor (DPS)
Page 690 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (7) Paper feed section 1050fs5062c Handle release sensor /1 (PS9), /2 (PS15) Remaining paper VR /1 (VR1), /2 (VR3) Paper size VR /1 (VR2), /2 (VR4) Upper limit sensor /1 (PS6), /2 (PS12) Paper size sensor /Rr1 (PS5), /2 (PS11) Paper feed sensor /1 (PS7), /2 (PS13) Paper size sensor /Fr1 (PS4), /Fr2 (PS10)
Page 691 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (8) Vertical conveyance section 1050fs5063c Loop sensor (PS16) Vertical conveyance sensor /2 (PS20) Door switch /1 (SW4) Pre-registration sensor /1 (PS17) Pre-registration sensor /2 (PS18) Vertical conveyance sensor /1 (PS19) Vertical conveyance sensor /3 (PS21)
Page 692 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (9) Registration section 1050fs5007c ADU deceleration sensor (PS42) Paper leading edge sensor (PS41) Centering sensor (PS54) Registration sensor (PS40) (10) ADU section 1 [10] 1050fs5008c ADU exit sensor (PS43) Paper exit sensor (PS3) ADU conveyance sensor /2 (PS36) Reverse sensor /1 (PS48) ADU conveyance sensor /1 (PS35)
Page 693 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (11) ADU section 2 1050fs5009c Transfer/separation cleaning limit sensor (PS39) ADU handle release sensor (PS44) Transfer/separation cleaning home sensor (PS38) (12) Transfer/separation charger unit 1050fs5010c Transfer assist home sensor (PS37)
Page 694 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (13) Fusing section 1050fs5011c Fusing jam sensor (PS23) Thermistor /4 (TH4) Fusing exit sensor (PS22) Thermostat /1 (TS1) Thermistor /3 (TH3) Thermistor /1 (TH1) Thermostat /2 (TS2) Thermistor /2 (TH2) (14) Operation panel section 1050fs5012c Power switch (SW2)
Page 695 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 B. Load (1) Main body rear side [14] [15] [16] [17] [18] [19] [20] [21] [13] [12] [11] [10] 1050fs5013d Pump cooling fan (FM11) [12] Vertical conveyance motor (M8) Cooling fan /1 (FM1) [13] IC cooling fan (FM24) Paper exit motor /1 (M9)
Page 696 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (2) Main body upper surface 1050fs5014c Air separation motor (M10) Scanner cooling fan (FM19) IPB cooling fan (FM12) Suction fan /4 (FM29) (1050e/1050eP only) (3) Main body right side 1050fs5015c Polygon cooling fan (FM18) Suction fan /2 (FM7) Suction fan /1 (FM6) Suction fan /3 (FM8)
Page 697 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (4) Main body left side 1050fs5016c Paper exit cooling fan /2 (FM10) Paper exit cooling fan /1 (FM9) Paper exit cooling fan /3 (FM28) (5) Cleaning section 1050fs5017c Blade motor (M22)
Page 698 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (6) Charger unit 1050fs5018c Charger cleaning motor (M23) (7) Toner supply section 1050fs5019c Tray lock solenoid /1 (SD1) Toner hopper motor (M7) Tray lock solenoid /2 (SD2) Toner bottle motor (M6) Intermediate hopper motor (M11)
Page 699 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (8) Drum claw unit 1050fs5020c Drum claw solenoid (SD5) (9) Paper feed section 1050fs5064c Paper feed clutch /1 (CL4), /2 (CL6) Pick-up solenoid /1 (SD3), /2 (SD4) Separation clutch /1 (CL5), /2 (CL7) Paper feed assist fan /Fr1 (FM20), /Fr2 (FM22) Paper lift motor /1 (M25), /2 (M26) Paper feed assist fan /Rr1 (FM21), /Rr2 (FM23)
Page 700 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING 1050fs5066c Dehumidification heater /1 (HTR1) Dehumidification heater /2 (HTR2) (10) Vertical conveyance section 1050fs5065c Pre-registration clutch /2 (CL3) Pre-registration clutch /1 (CL1) Vertical conveyance clutch (CL2)
Page 701 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (11) ADU [17] [16] [5] [15] [14] [13] [12] [11] [10] 1050fs5021c Reverse/exit solenoid (SD7) [10] Registration cooling fan (FM17) ADU cooling fan /3 (FM13) [11] Loop motor (M18) Thick paper assist solenoid (SD8) [12] ADU cooling fan /1 (FM14) Transfer assist motor (M19)
Page 702 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (12) Writing section 1050fs5022c Polygon motor (M21) (13) Fusing section 1050fs5023c Web motor (M24)
Page 703 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 C. Boards and others (1) Main body rear side [24] [25] [18] [19] [20] [21] [22] [23] [17] [16] [15] [14] [13] [12] [11] [10] 1050fs5024c Recycle cut drive board (RCDB) [13] Coil (L) High voltage unit /1 (HV1)
Page 704 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (2) Main body upper surface 1050fs5025c CCD board (CCDB) Exposure lamp (L1) L1 inverter (L1 INVB) Total counter (CNT1) (3) Charger unit 1050fs5031c Erase lamp (EL)
Page 705 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (4) Photosensitive material section 1050fs5026c Drum potential sensor board (DPSB) Toner control sensor board (TCSB) (5) Registration section 1050fs5027c Multi feed detection board /2 (MFDB2) Multi feed detection board /1 (MFDB1)
Page 706 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (6) ADU section 1050fs5028c Transfer exposure lamp (TSL) ADU drive board /2 (ADUDB2) High voltage unit /2 (HV2) ADU drive board /1 (ADUDB1)
Page 707 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (7) Writing section 1050fs5029c Polygon motor drive board (PMDB) Laser drive board (LDB) Index board (INDEXB) (8) Fusing section 1050fs5030c Fusing heater lamp /2 (L3) Fusing heater lamp /1 (L2) Fusing heater lamp /3 (L4)
Page 708 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (9) Operation panel section 1050fs5032c LCD board (LCDB) Operation board /3 (OB3) Backlight /1 Operation board /1 (OB1) Backlight /2 Panel key board (PKB) Operation board /2 (OB2) OB inverter (OB INVB)
Page 709 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 15.2 DF-603 A. Front side df603fs5001c Multi feed detection board /2 (MFDB2) Gate solenoid (SD303) Exit gate solenoid (SD304) RADF open/close sensor (PS301) Pressure roller release solenoid (SD302)
Page 710 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING B. Rear side [12] [13] [14] [15] [11] [10] df603fs5002c Original conveyance motor (M301) Original paper exit motor /1 (M304) Original skew sensor /Rr (PS311) [10] Original paper exit motor /2 (M305) Original conveyance sensor (PS308) [11] RADF control board (RADFCB)
Page 711 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 C. Upper surface [15] [16] [17] [11] [14] [13] [12] [10] df603fs5003c Original count sensor (PS310) [10] Multi feed sensor /2 (MFS2) Original size sensor /Lt (PS303) [11] Original registration sensor /Lt (PS306) Original size sensor /Rt (PS302) [12] Original reverse sensor (PS309)
Page 712 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING D. Upper tray rear side df603fs5004c Tray board (TB) Original size VR (VR301) E. Reverse tray rear side df603fs5005c Original exit sensor /Rt (PS314) Original reverse/exit sensor (PS313)
Page 713 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 15.3 PF-701 A. Configuration front side pf701fs5001c Dehumidification heater /1 (HTR1) Tray lock solenoid /3 (SD12) Dehumidification heater /2 (HTR2) Tray lock solenoid /2 (SD11) Dehumidification heater /3 (HTR3) Tray lock solenoid /1 (SD10) B.
Page 714 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING C. Configuration rear side pf701fs5003c Pre-registration clutch /1 (CL1) Intermediate clutch /Lw (CL5) Intermediate clutch /Up (CL2) Pre-registration clutch /3 (CL4) Cooling fan (FM20) PF drive board (PFUDB) Pre-registration clutch /2 (CL3)
Page 715 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 D. Vertical conveyance section [12] [11] [10] pf701fs5004c Pre-registration sensor /1 (PS89) Intermediate sensor /Lw (PS97) Vertical conveyance sensor /1 (PS90) Vertical conveyance sensor /3 (PS96) Intermediate sensor /Up (PS91) Pre-registration sensor /3 (PS95) Loop sensor /1 (PS92) [10] Loop sensor /2 (PS94)
Page 716 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING E. Tray section 1 [10] pf701fs5005c Paper feed assist fan /Fr1, /Fr2, /Fr3 Remaining paper VR /1, /2, /3 (VR10/VR12/ (FM41/FM43/FM45) VR14) Pick-up solenoid /1, /2, /3 (SD14/SD15/SD16) Forced separation clutch (CL11) (tray 4 only) Paper feed sensor /1, /2, /3 (PS72/PS78/PS84) Separation clutch /1, /2, /3 (CL7/CL10/CL13) Upper limit sensor /1, /2, /3 (PS71/PS77/PS83)
Page 717 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 Tray section 2 pf701fs5006c Paper size VR /1, /2, /3 (VR11/VR13/VR15) Paper size sensor /Fr1, /Fr2, /Fr3 (PS75/ Paper size sensor /Rr1, /Rr2, /Rr3 (PS76/ PS81/PS87) PS82/PS88) Paper empty sensor /1, /2, /3 (PS73/PS79/ PS85) G.
Page 718 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING 15.4 FD-501 A. Conveyance section front side/right side [10] [11] [12] fd501fs5001c Multi feed detection board /1 (MFDB1) Door switch (MS1) FD entrance sensor (PS1) Jam indicator board (JAMIB) Roller solenoid /1 (SD5) Temperature sensor board (TSB) Roller solenoid /2 (SD6) [10]...
Page 719 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 B. Major boards in the power source section [11] [10] fd501fs5002c PI drive board (PIDB) Noise filter (NF1) FD control board (FDCB) Inlet Punch drive board (PDB) Circuit breaker /1 (CBR1) DC power supply (DCPS) [10] Circuit breaker /2 (CBR2)
Page 720 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING C. Conveyance section rear side/left side [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] fd501fs5003c Sub tray paper full sensor (PS46) [11] Tray up down motor (M11) Paper exit solenoid (SD12) [12] L size gate solenoid (SD4) Sub tray paper exit sensor (PS16)
Page 721 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 D. PI rear side fd501fs5004c Paper lift motor /Up (M8) PI registration clutch /Lw (CL2) PI lift plate home sensor /Up (PS34) PI conveyance sensor /Up (PS31) Paper lift motor /Lw (M9) PI conveyance motor (M7) PI lift plate home sensor /Lw (PS40) PI registration clutch /Up (CL1)
Page 722 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING PI lower tray fd501fs5006c PI paper set sensor /Lw (PS45) L size sensor /Lw (PS41) Paper size VR /Lw (VR32) PI max paper size sensor /Lw (PS48) S size sensor /Lw (PS42)
Page 723 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 G. Punch section [12] [11] [10] fd501fs5007c Punch registration home sensor (PS11) Punch conveyance sensor (PS5) Punch motor (M10) Punch scraps box set sensor (PS12) 3 holes/4 holes home sensor (PS9) Alignment plate home sensor (PS10) 2 holes punch home sensor (PS8) [10]...
Page 724 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING H. Folding unit front side/right side [10] fd501fs5008c S size conveyance sensor (PS58) 1st folding release motor (M14) 2nd folding roller solenoid (SD18) 2nd folding release motor (M15) Folding entrance sensor (PS52) 2nd folding cam home sensor (PS56) 1st folding conveyance sensor (PS51) 3rd folding release motor (M16)
Page 725 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 Folding unit rear side/left side fd501fs5009c 3rd folding conveyance sensor (PS54) 2nd folding motor (M5) 2nd folding conveyance sensor (PS53) Folding gate solenoid (SD15) 1st folding motor (M4) 3rd folding motor (M6)
Page 726: Ls-501/502
Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING 15.5 LS-501/502 A. Front side [14] [15] [16] [17] [18] [19] [20] [21] [22] [10] [13] [11] [12] ls502fs5013c Entrance conveyance lock solenoid (SD5) [13] Grip conveyance home sensor (PS5) Entrance sensor (PS4) [14] Relay board /1 (RLB/1) Paper press solenoid /1 (SD6)
Page 727 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 B. Upper surface [10] [11] [12] ls502fs5002c Conveyance sensor /3 (PS17) (LS-501 only) Paper cooling fan motor /1 (FM2) Jam indication board (JAMIB) Stacker tray operation board (TOB) Coupling exit sensor (PS18) (LS-501 only) Conveyance sensor /1 (PS7) JAM door switch (RS2) (LS-501 only) [10]...
Page 728 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING C. Rear side [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] ls502fs5003c Shift unit motor (M5) [11] 2,000 sheets stacked sensor (PS13) Stacker tray upper limit switch (MS2) [12] Inlet (LS-501 only) Grip conveyance motor (M4)
Page 729 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 D. Shift unit ls502fs5004c Front stopper solenoid (SD9) Paper press solenoid /3 (SD8) Relay board /2 (RLB/2) Paper empty sensor (PS6)
Page 730 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING 15.6 FS-503 A. Rear side 1 fs503fs5001c Counter reset sensor (PS15) FNS drive board (FNSDB) Tray lower limit sensor (PS3) FNS control board (FNSCB) Tray up down motor (M3)
Page 731 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 B. Rear side 2 fs503fs5002c Main tray exit motor (M7) Gate solenoid (SD2) Paper exit opening solenoid (SD9) Conveyance motor (M1) Paper exit opening sensor (PS12) Paper exit opening motor (M8) Bypass solenoid (SD5) Sub tray exit motor (M6) C.
Page 732 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING D. Stacker inside 1 [10] fs503fs5004c Intermediate roller open close motor (M25) Paper exit arm home sensor (PS9) Stacker entrance motor (M13) Stacker empty sensor (PS20) Paper exit arm motor (M23) Alignment home sensor /Fr (PS31) Paddle motor (M2) Intermediate roller release solenoid (SD7)
Page 733 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 E. Stacker inside 2 [10] fs503fs5005c Alignment motor /Rr (M5) Rear stopper motor (M26) Alignment motor /Fr (M22) Stapler movement motor (M11) Stack assist guide motor (M24) Stapler movement home sensor (PS11) Stack assist home sensor (PS32) Stapler rotation motor (M4) Rear stopper home sensor (PS35)
Page 734 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING Stapler fs503fs5006c Stapler ready sensor /Rr (PS46) Stapler board (STB) Stapler ready sensor /Fr (PS47) Staple empty sensor /Rr (PS44) Stapler home sensor /Rr (PS40) Staple empty sensor /Fr (PS45) Stapler home sensor /Fr (PS41) Stapler motor /Rr (M30) Cartridge set sensor /Rr (PS42) Stapler motor /Fr (M31)
Page 735 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 15.7 SD-501 A. Horizontal conveyance section (1) Entrance conveyance 15anf5c001na Entrance gate solenoid (SD1) Entrance sensor (PS1) Entrance conveyance motor (M1) Right side direction (2) Horizontal conveyance [6] [7] 15anf5c002na Horizontal conveyance sensor /2 (PS3) Roller release solenoid /4 (SD4) Horizontal conveyance exit sensor (PS4) Subtray exit sensor (PS11)
Page 736 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING B. Right angle conveyance section 15anf5c003na Right angle conveyance gate solenoid (SD2) Front side direction Right angle conveyance sensor /1 (PS5) Roller release solenoid /2 (SD6) Right angle conveyance motor (M6) Right angle conveyance sensor /2 (PS6) Overlap motor (M13) Roller release solenoid /1 (SD5)
Page 737 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 C. Folding section (1) Top side /1 [10] 15anf5c004na 2nd folding blade motor (M19) Roller release solenoid /3 (SD7) Folding main scan alignment home sensor /Fr2 (PS49) Folding sensor /2 (PS44) Folding main scan alignment home sensor /Fr1 (PS18) 2nd folding blade home sensor /2 (PS23) Folding entrance sensor (PS60)
Page 738 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (3) Bottom side view [12] [10] [11] [5] [4] 15anf5c006na 1st folding blade motor (M18) Front side direction Folding conveyance motor (M4) Folding main scan alignment motor /Fr (M7) Folding main scan alignment home sensor /Rr (PS19) Folding entrance motor (M3) 1st folding blade home sensor /2 (PS21) [10]...
Page 739 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (4) Tri-folding exit 15anf5c007na Tri-folding exit sensor (PS9) Front side direction Tri-folding paper full sensor (PS10) Tri-folding exit clutch (CL1)
Page 740 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (5) Others 15anf5c008na Folding unit lock solenoid (SD8) Front side direction D. Saddle stitching section (1) Bundle clip 15anf5c009na Bundle sensor /1 (PS14) Bundle clip motor (M11) Bundle clip upper limit sensor (PS33) Bundle clip lower limit sensor (PS30)
Page 741 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (2) Front side 15anf5c010na Clincher solenoid /Rt (SD9) Saddle stitching paper sensor (PS13) Saddle stitching alignment motor /Rt (M9) Saddle stitching alignment motor /Lt (M16) Bundle arm motor (M10) Clincher solenoid /Lt (SD10) Bundle arm home sensor (PS32) (3) Rear side /1 [10]...
Page 742 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (4) Rear side /2 15anf5c012na Saddle stitching press home sensor (PS27) Front side direction Saddle stitching press motor (M21) (5) Stapler 15anf5c013na Stapler empty switches /Rt (SW1) and /Lt Stapler home sensors /Rt (HS1) and /Lt (SW2) (HS3) Stapler motors /Rt (M29) and /Lt (M30)
Page 743 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 E. Bundle processing section (1) Bundle press stage/bundle press bottom side [10] 15anf5c014na Bundle press movement home sensor (PS36) Bundle press home sensor (PS37) Bundle sensor /4 (PS54) Bundle press motor (M23) Bundle registration home sensor (PS34) Bundle sensor /2 (PS15) Bottom side view...
Page 744 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (2) Bundle exit 15anf5c015na Bundle tray set sensor (PS58) Scraps box set sensor (PS40) Trimmer scraps full sensor (PS41) Scraps press home sensor (PS48) Bundle tray paper full sensor (PS61) Bundle registration plate home sensor (PS16) Bundle exit sensor /2 (PS57) Trimmer section [10]...
Page 745 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 G. Left side [10] 15anf5c017na Bundle arm rotation home sensor (PS31) Bundle exit motor (M5) Bundle press stage up down limit sensor (PS45) Bundle press movement motor (M17) Bundle arm rotation motor (M22) Bundle registration motor (M12) Bundle press stage up down home sensor Scraps removal fan motor (FM1)
Page 746 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING H. Front side 15anf5c018na Front door sensor /Rt (PS42) Jam indication board /2 (JAMIB/2) Front door switch /Rt (MS1) Front door sensor /Lt (PS43) Jam indication board /1 (JAMIB/1) Front door switch /Lt (MS2)
Page 747 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 Rear side 15anf5c019na DC power supply /1 (DCPS1) Noise filter (NF1) DC power supply /2 (DCPS2) Power relay (RL1) DC power supply /3 (DCPS3) SD control board (SDCB) Circuit breaker /1 (CBR1) SD drive board (SDDB) Circuit breaker /2 (CBR2)
Page 748 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING 15.8 PB-501 A. SC section (1) Front side/Top side [10] a075f5c001ca SC alignment HP sensor (PS14) SC switchback conveyance motor (M12) SC paper detection sensor (PS16) SC switchback spring pressure detection SC pressure arm solenoid (SD13) sensor (PS13) SC roller release motor (M18)
Page 749 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (2) Rear side/Bottom side a075f5c002ca Clamp entrance movement motor (M19) Clamp entrance roller release motor (M20) Clamp entrance movement HP sensor (PS18) SC bundle conveyance motor (M17) SC alignment motor (M15) SC entrance conveyance motor (M11) FD alignment solenoid (SD11) Straight gate solenoid (SD91)
Page 750 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING B. Clamp section (1) Top side a075f5c003ca Clamp rotation motor (M23) Clamp paper LED (LED21) Clamp rotation HP sensor (PS24) Cover paper table upper limit sensor /Rr (PS26) Clamp rotation pressure sensor (PS25) Clamp motor (M22) Cover paper table upper limit sensor /Fr (PS27) Clamp alignment HP sensor (PS21)
Page 751 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 C. Pellet supply section [10] a075f5c005ca Pellet supply arm motor (M34) Pellet count sensor (PS37) Exhaust fan /1 (M80) Pellet supply motor (M33) Pellet count LED (LED32) Pellet remain sensor (PS36) Pellet supply arm upper limit sensor (PS38) Pellet supply door switch (MS1) Pellet supply arm lower limit sensor (PS39)
Page 752 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING D. Glue tank section (1) Glue tank [11] [12] [10] a075f5c006ca Glue tank heater (H1) Glue tank up solenoid /2 (SD33) Glue apply roller heater (H2) Glue tank up solenoid /1 (SD31) Glue tank temperature sensor /Lw (TH) Cover paper glue up solenoid (SD32) Glue tank temperature sensor /Md (TH3)
Page 753 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (2) Glue tank unit movement a075f5c007ca Glue tank movement limit sensor (PS31) Glue tank HP sensor (PS33)
Page 754 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING E. Cover paper supply section (1) Inside a075f5c019ca Cover paper tray upper limit sensor (PS74) Cover paper tray fan /1 (M71) Cover paper conveyance sensor /1 (PS75) Cover paper empty sensor (PS71) Cover paper pick up solenoid (SD71) Cover paper tray fan /2 (M72) Cover paper tray knob sensor (PS82)
Page 755 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 Cover paper lift section (1) cover paper table unit [16] [17] [18] [19] [20] [15] [14] [13] [12] [11] [10] a075f5c008ca Cover paper switchback sensor (PS44) [11] Cover paper folding plate position sensor (PS51) Cover paper sensor /Rt (PS45) [12] Cover paper sensor /Lt (PS46)
Page 756 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (2) Roller cutter assy a075f5c009ca Cutter HP switch (SW41) Cutter motor (M50) Cutter end switch (SW42)
Page 757 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 G. Book stock section (1) Rear side [11] [10] a075f5c010ca Book conveyance belt up down motor (M63) Book sensor /2 (PS67) Book conveyance belt movement motor (M62) Book movement motor (M64) Book conveyance belt movement HP sensor (PS62) Book stopper motor (M65) Book conveyance belt motor (M61)
Page 758 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (2) Inside a075f5c011cb Book conveyance belt lower limit sensor (PS64) Book upper limit LED (LED61) Book end sensor (PS61) Book door solenoid (SD61) Stacker door sensor (PS57) Book conveyance belt HP sensor (PS63) Stacker door switch (MS4)
Page 759 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 H. Conveyance section and framework section (1) Conveyance unit [10] a075f5c012cb Sub tray exit solenoid (SD4) Multi feed detection board /2 (MFDTB72) Sub tray full sensor (PS5) Entrance gate solenoid (SD1) Entrance sensor (PS1) Entrance conveyance motor (M1) Cover paper entrance sensor (PS3)
Page 760 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (2) Right side a075f5c013ca Upper door switch (SW1) Front door lock solenoid (SD80) Multi feed detection board /1 (MFDTB71) Front door switch (MS2) Cover paper conveyance sensor /5 (PS79) SC entrance sensor (PS2) Cover paper conveyance sensor /4 (PS78) Bypass gate solenoid (SD2)
Page 761 15. ELECTRICAL PARTS LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (3) Rear side [12] [13] [14] [15] [11] [10] a075f5c014ca PB drive board (PBDB) DC power supply unit /2 (DCPU/2) PB control board (PBCB) [10] Glue tank movement motor (M31) Cover paper table up down motor /Rr (M47) [11] DC power supply unit /3 (DCPU/3) Circuit breaker (CBR)
Page 762 Field Service Ver3.0 Nov.2006 15. ELECTRICAL PARTS LAYOUT DRAWING (4) Inside a075f5c015ca Cover paper table HP sensor /Fr (PS47) Waste box set sensor (PS81) Cover paper table HP sensor /Rr (PS53)
Page 763: Connector Layout Drawing
16. CONNECTOR LAYOUT DRAWING Field Service Ver3.0 Nov.2006 16. CONNECTOR LAYOUT DRAWING 16.1 Main body A. Connector in the board (1) Printer control board 222(W : 18 pin) 216(W : 15 pin) 214(W : 11 pin) 223(W : 16 pin) 227(W : 10 pin) 225(W : 16 pin) 228(W : 26 pin)
Page 764 Field Service Ver3.0 Nov.2006 16. CONNECTOR LAYOUT DRAWING (3) Overall control board 136 (W : 40 pin) 104 (W : 4 pin) 112 (BK : 100 pin) 113 (BK : 100 pin) 111 (W : 4 pin) 139 (BK : 9 pin) 109 (BK : 120 pin) 137 (W : 15 pin) 138 (W : 15 pin)
Page 765 16. CONNECTOR LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (5) Scanner drive board 620 (W : 3 pin) 623 (W : 7 pin) 621 (W : 3 pin) 622 (W : 4 pin) 610 (W : 15 pin) 600 (W : 6 pin) 1050fs5037c (6) ADU drive board /1 528 (W : 6 : pin)
Page 766 Field Service Ver3.0 Nov.2006 16. CONNECTOR LAYOUT DRAWING (7) ADU drive board /2 594 (W : 6 pin) 590 (GY : 19 pin) 596 (W : 3 pin) 591 (GY : 2 pin) 592 (W : 6 pin) 593 (W : 6 pin) 595 (W : 5 pin) 1050fs5039c (8) DC power supply /1...
Page 767 16. CONNECTOR LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (9) DC power supply /2 11 (W : 14 pin) 13 (W : 18 pin) 21 (W : 4 pin) 3 (W : 3 pin) 15 (W : 14 pin) 12 (W : 22 pin) 14 (W : 4 pin) 4 (W : 3 pin) 2 (W : 3 pin)
Page 768 Field Service Ver3.0 Nov.2006 16. CONNECTOR LAYOUT DRAWING (11) High voltage unit /2 650 (W : 4 pin) 651 (W : 11 pin) 1050fs5042c (12) Operation board /1 711 (W : 6 pin) 707 (W : 4 pin) 704 (W : 28 pin) 710 (W : 5 pin) 706 (W : 5 pin) 709 (W : 2 pin)
Page 769 16. CONNECTOR LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (13) Operation board /2 708 (W : 4 pin) 700 (W : 40 pin) 703 (W : 28 pin) 701 (W : 4 pin) 702 (W : 41 pin) 1050fs5044c (14) Operation board /3 712 (W : 7 pin) 1050fs5045c (15) OB inverter...
Page 770 Field Service Ver3.0 Nov.2006 16. CONNECTOR LAYOUT DRAWING (18) Laser drive board 56 (GY : 24 pin) 1050fs5049c (19) Index board 51 (GY : 5 pin) 1050fs5050c (20) L1 inverter 632 (W : 4 pin) 2 (W : 2 pin) 1050fs5051c (21) Toner control sensor board 454 (W : 10 pin)
Page 771 16. CONNECTOR LAYOUT DRAWING Field Service Ver3.0 Nov.2006 (23) Multi feed detection board /1 490 (W : 3 pin) 1050fs5052c (24) Multi feed detection board /2 491 (W : 6 pin) 1050fs5053c (25) Parameter board 141 (W : 40 pin) 142 (W : 20 pin) 1050fs5059c...
Page 772 Field Service Ver3.0 Nov.2006 16. CONNECTOR LAYOUT DRAWING (26) IC board 882 (BK : 160 pin) 881 (BK : 160 pin) 889 (BK : 9 pin) 893 (BK : 40 pin) 886 (BK : 4 pin) 885 (W : 4 pin) 897 (BK : 80 pin) 884 (B : 80 pin) 1050fs5054c...
Page 773: Connector In The Board
16. CONNECTOR LAYOUT DRAWING Field Service Ver3.0 Nov.2006 16.2 DF-603 16.2.1 Connector in the board A. RADF control board J1 (N.C.) J3 (N.C.) 5 (W : 3 pin) 7 (W : 12 pin) 3 (W : 7 pin) 4 (W : 4 pin) 6 (W : 4pin) 8 (GY : 34 pin) J2 (N.C.)
Page 774 Field Service Ver3.0 Nov.2006 16. CONNECTOR LAYOUT DRAWING D. Multi feed detection board /2 22 (W : 2 pin) 21 (W : 3 pin) df603fs5010c...
Page 775: Connector In The Board
16. CONNECTOR LAYOUT DRAWING Field Service Ver3.0 Nov.2006 16.3 PF-701 16.3.1 Connector in the board A. PFU control board 720 (W : 10 pin) 714 (W : 3 pin) 724 (W : 6 pin) 701 (W : 2 pin) 716 (GY : 4 pin) 710 (W : 14 pin) 723 (W : 6 pin) 722 (W : 10 pin)
Page 776: Connector In The Board
Field Service Ver3.0 Nov.2006 16. CONNECTOR LAYOUT DRAWING 16.4 FD-501 16.4.1 Connector in the board A. FD control board 18 (W : 2 pin) 13 (GY : 9 pin) 9 (N.C.) 17 (W : 8 pin) 11 (GY : 6 pin) 7 (N.C.) 16 (W : 7 pin) 12 (N.C.)
Page 777 16. CONNECTOR LAYOUT DRAWING Field Service Ver3.0 Nov.2006 B. Punch drive board 224 (GY : 20 pin) 210 (GY : 28 pin) 203 (GY : 18 pin) 201 (GY : 40 pin) 220 (GY : 24 pin) 219 (GY : 26 pin) 208 (GY : 9 pin) 222 (GY : 12 pin) 202 (GY : 32 pin)
Page 778 Field Service Ver3.0 Nov.2006 16. CONNECTOR LAYOUT DRAWING D. PI drive board 309 (W : 4 pin) 311 (GY : 26 pin) 314 (GY : 15 pin) 313 (GY : 8 pin) 306 (GY : 18 pin) 305 (GY : 16 pin) 318 (GY : 7 pin) 307 (GY : 20 pin) 315 (GY : 6 pin)
Page 779 16. CONNECTOR LAYOUT DRAWING Field Service Ver3.0 Nov.2006 G. DC power supply board 51 (W : 8 pin) 1 (W : 3 pin) fd501fs5016c H. Multi feed detection board /1, /2 490 (W : 3 pin) fd501fs5025c Temperature sensor board 374 (GY : 4 pin) fd501fs5026c...
Page 780: Ls-501/502
Field Service Ver3.0 Nov.2006 16. CONNECTOR LAYOUT DRAWING 16.5 LS-501/502 16.5.1 Connector in the board A. LS control board 22 (W : 2 pin) 5 (W : 9 pin) 21 (W : 4 pin) 11 (W : 6 pin) 24 (W : 12 pin) 2 (W : 15 pin) 6 (W : 3 pin) 1 (W : 13 pin)
Page 781 16. CONNECTOR LAYOUT DRAWING Field Service Ver3.0 Nov.2006 D. DC power supply 51 (W : 6 pin) 1 (W : 5 pin) 52 (W : 2 pin) ls502fs5008c...
Page 782: Connector In The Board
Field Service Ver3.0 Nov.2006 16. CONNECTOR LAYOUT DRAWING 16.6 FS-503 16.6.1 Connector in the board A. FNS control board 19 (W : 4 pin) 9 (GY : 40 pin) 16 (W : 7 pin) 10 (GY : 3 pin) 12 (N.C.) 20 (W : 4 pin) 22 (GY : 20 pin) 23 (N.C.)
Page 783 16. CONNECTOR LAYOUT DRAWING Field Service Ver3.0 Nov.2006 B. FNS drive board 53 (W : 8 pin) 66 (W : 2 pin) 62 (GY : 16 pin) 71 (GY : 6 pin) 52 (W : 18 pin) 70 (W : 8 pin) 55 (GY : 15 pin) 61 (GY : 40 pin) 51 (W : 26 pin)
Page 784: Connector In The Board
Field Service Ver3.0 Nov.2006 16. CONNECTOR LAYOUT DRAWING 16.7 SD-501 16.7.1 Connector in the board A. SD control board 19 (W : 4 pin) 18 (W : 2 pin) 17 (W : 8 pin) 10 (W : 3 pin) 12 (W : 8 pin) 9 (N.C.) 7 (W : 24 pin) 16 (W : 7 pin) 20 (W : 4 pin)
Page 785 16. CONNECTOR LAYOUT DRAWING Field Service Ver3.0 Nov.2006 B. SD drive board 101 (W : 6 pin) 153 (W : 36 pin) 144 (W : 30 pin) 164 (W : 8 pin) 148 (W : 6 pin) 141 (W : 15 pin) 154 (W : 12 pin) 143 (W : 6 pin) 165 (W : 14 pin)
Page 786: Connector In The Board
Field Service Ver3.0 Nov.2006 16. CONNECTOR LAYOUT DRAWING 16.8 PB-501 16.8.1 Connector in the board A. PB control board (PBCB) 33(GY:20 pin) 30(GY:30 pin) 31(GY:24 pin) 39(W:3 pin) 5(GY:11 pin) 32(GY:28 pin) 18(GY:36 pin) 22(W:2 pin) 15(GY:40 pin) 38(W:5 pin) 7(N.C.) 16(GY:38 pin) 13(N.C.)
Page 787 16. CONNECTOR LAYOUT DRAWING Field Service Ver3.0 Nov.2006 B. PB drive board (PBDB) 80(GY:26 pin) 57(GY:36 pin) 88(N.C.) 52(W:6 pin) 81(GY:22 pin) 71(W:12 pin) 54(GY:40 pin) 50(W:4 pin) 70(W:12 pin) 72(W:13 pin) 89(N.C.) 82(W:8 pin) 55(GY:38 pin) 90(N.C.) 83(GY:17 pin) 60(GY:6 pin) 79(N.C.) 86(W:15 pin)
Page 788: Timing Chart
Field Service Ver3.0 Nov.2006 17. TIMING CHART 17. TIMING CHART 17.1 Main body A. A4, life size, 2 single sided originals, single sided copy (1 copy), reversed paper exit, paper feed tray /1, line speed 490 mm/sec Time (sec) Item Paper feed sensor /1 (PS7) Pre-registration sensor /1 (PS17) Vertical conveyance sensor /1 (PS19)
Page 789 17. TIMING CHART Field Service Ver3.0 Nov.2006 B. A4, life size, 2 double sided originals, double sided copy (1 copy), straight paper exit, paper feed tray /1, line speed 490 mm/sec Time (sec) Item Paper feed sensor /1 (PS7) Pre-registration sensor /1 (PS17) Vertical conveyance sensor /1 (PS19) Loop sensor (PS16) ADU deceleration sensor (PS42)
Page 790 Field Service Ver3.0 Nov.2006 17. TIMING CHART 17.2 DF-603 A. A4, life size, single sided original, 3 originals df603fs5011c...
Page 791 17. TIMING CHART Field Service Ver3.0 Nov.2006 B. A4, life size, double sided original, 3 originals df603fs5012c...
Page 792 Field Service Ver3.0 Nov.2006 17. TIMING CHART 17.3 PF-701 A. Tray 4, A4, 2 originals pf701fs5008c...
Page 793 17. TIMING CHART Field Service Ver3.0 Nov.2006 17.4 FD-501 A. Letter fold-in, A3, 2 originals, 2 copies, sub tray paper exit Time (sec) Item Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) Punch drive motor (M10) 1st folding motor (M4)
Page 794 Field Service Ver3.0 Nov.2006 17. TIMING CHART B. Letter fold-out, A3, 2 originals, 2 copies, sub tray paper exit Time (sec) Item Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) Punch drive motor (M10) 1st folding motor (M4)
Page 795 17. TIMING CHART Field Service Ver3.0 Nov.2006 C. Double parallel, A3, 2 originals, 2 copies, sub tray paper exit Time (sec) Item Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) Punch drive motor (M10) 1st folding motor (M4)
Page 796 Field Service Ver3.0 Nov.2006 17. TIMING CHART D. Folding, A3, 2 originals, 2 copies, sub tray paper exit Time (sec) Item Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) Punch drive motor (M10) 1st folding motor (M4) 1st folding release motor (M14)
Page 797 17. TIMING CHART Field Service Ver3.0 Nov.2006 E. Gate fold, A3, 2 originals, 2 copies, sub tray paper exit Time (sec) Item Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) Punch drive motor (M10) 1st folding motor (M4)
Page 798 Field Service Ver3.0 Nov.2006 17. TIMING CHART Z-fold, A3, 2 originals, 2 copies, sub tray paper exit Time (sec) Item Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) Punch drive motor (M10) 1st folding motor (M4) 1st folding release motor (M14)
Page 799 17. TIMING CHART Field Service Ver3.0 Nov.2006 G. PI cover insertion, A4, 2 originals, 2 copies, sub tray paper exit Time (sec) Item Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) Punch drive motor (M10) 1st folding motor (M4)
Page 800 Field Service Ver3.0 Nov.2006 17. TIMING CHART H. Punch, A4, 2 originals, 2 copies, sub tray paper exit Time (sec) Item Main body paper exit sensor (PS3) Entrance conveyance motor (M1) Punch conveyance motor (M2) Punch registration motor (M13) Alignment plate motor (M12) Punch drive motor (M10) 1st folding motor (M4) 1st folding release motor (M14)
Page 801: Ls-501/502
17. TIMING CHART Field Service Ver3.0 Nov.2006 17.5 LS-501/502 A. A4, straight mode, 3 originals, 1 copy set ls502fs5009c...
Page 802 Field Service Ver3.0 Nov.2006 17. TIMING CHART B. A3, shift mode, 2 originals, 2 copies set ls502fs5010c...
Page 803 17. TIMING CHART Field Service Ver3.0 Nov.2006 C. A4, Sub tray mode, 3 originals, 1 copy set ls502fs5011c...
Page 804 Field Service Ver3.0 Nov.2006 17. TIMING CHART D. A4, tandem mode, 3 originals, 1 copy set ls502fs5012c...
Page 805 17. TIMING CHART Field Service Ver3.0 Nov.2006 17.6 FS-503 A. Sort, A4, 2 originals, 2 copies, Single side fs503fs5010c...
Page 806 Field Service Ver3.0 Nov.2006 17. TIMING CHART B. Sub tray, A4, 2 original, 2 copies, single side fs503fs5011c...
Page 807 17. TIMING CHART Field Service Ver3.0 Nov.2006 C. Staple, A4, 2 originals, 2 copies, single side fs503fs5012c...
Page 808 Field Service Ver3.0 Nov.2006 17. TIMING CHART 17.7 SD-501 A. Coupling conveyance, A4, 3 sheets of paper, 2 set 15anf5c800na...
Page 809 17. TIMING CHART Field Service Ver3.0 Nov.2006 B. Subtray exit, A4, 3 sheets of paper, 2 set 15anf5c801na...
Page 810 Field Service Ver3.0 Nov.2006 17. TIMING CHART C. Overlap tri-folding, A4S, 3 sheets of paper, 3 set Time (sec) Item Entrance conveyance motor (M1) Entrance sensor (PS1) Right angle conveyance motor (M6) Overlap motor (M13) Right angle conveyance gate solenoid (SD2) Roller release solenoid /1 (SD5) Roller release solenoid /2 (SD6) Right angle conveyance sensor /1 (PS5)
Page 811 17. TIMING CHART Field Service Ver3.0 Nov.2006 Time (sec) Item Entrance conveyance motor (M1) Entrance sensor (PS1) Right angle conveyance motor (M6) Overlap motor (M13) Right angle conveyance gate solenoid (SD2) Roller release solenoid /1 (SD5) Roller release solenoid /2 (SD6) Right angle conveyance sensor /1 (PS5) Right angle conveyance sensor /2 (PS6) Folding entrance motor (M3)
Page 812 Field Service Ver3.0 Nov.2006 17. TIMING CHART D. Saddle stitching (trimmer), A3, 5 sheets of paper, 2 set Time (sec) 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Item Entrance sensor (PS1) Right angle conveyance motor (M6) Overlap motor (M13)
Page 813 17. TIMING CHART Field Service Ver3.0 Nov.2006 Time (sec) 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 Item Entrance sensor (PS1) Right angle convey- ance motor (M6) Overlap motor (M13)
Page 814 Field Service Ver3.0 Nov.2006 17. TIMING CHART 17.8 PB-501 A. Sub tray paper exit, A4, originals, single side 15anf5c806c...
Page 815 17. TIMING CHART Field Service Ver3.0 Nov.2006 B. Perfect Binding, A4, 40 originals, 2 copies, single side, PB cover paper supply 15anf5c807c...
Page 816 Field Service Ver3.0 Nov.2006 17. TIMING CHART 15anf5c808c...
Page 817 17. TIMING CHART Field Service Ver3.0 Nov.2006 C. Perfect Binding, A4, 40 originals, 2 copies, single side, main body cover paper supply 15anf5c809c...
Page 818 Field Service Ver3.0 Nov.2006 17. TIMING CHART 15anf5c810c...
Page 819 17. TIMING CHART Field Service Ver3.0 Nov.2006 Blank page...
Page 820 Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18. OVERALL WIRING DIAGRAM 18.1 Main body 1/4 Main p we swi ch FT10 FT12 FT41 CN19-1 CN10-5 CN18-1 CN14-1 CN14-2 CN10-3 CN2-1 FT14 FT16 AC_HOT FT18 FT19 DCPS/1 P we supply P we supply FM25 FM26...
Page 821 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 Main body location list Symbol Part name Location — Power plug Scanner motor Scanner drive board Circuit breaker Noise filter /1 Noise filter /2 Exposure lamp L1 INVB L1 inverter FM19 Scanner cooling fan PS51 Scanner home sensor Main relay...
Page 822 Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.2 Main body 2/4 In e l ck In e l ck swi ch /2 swi ch /1 FT22 FT23 CN3-1 CN3-2 CN1-2 DCPS/2 AC_HOT CN10-1 P we supply CN1-3 78-1A 78-1B 79-1B 79-1A FM27 AC_HOT...
Page 823 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 Main body location list Symbol Part name Location Sub relay Coil Polygon motor INDEXB Index board Laser drive board Image processing board DCPS/2 DC power supply /2 HDD1 Hard disk /1 FM27 Power supply cooling fan /3 CCDB CCD board...
Page 824 Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.3 Main body 3/4 VERTICAL CONVEYANCE TRAY1 TRAY2 FUSING UNIT FM22 2 FM23 3 PS10 PS11 PS22 PS32 PS29 PS31 FM11 FM28 8 FM10 0 FM12 2 FM29 FM18 8 ACDB 1/2 TONER SUPPLY FUSING UNIT Fusing hea e lamp /3...
Page 825 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 Main body location list Symbol Part name Location Symbol Part name Location Symbol Part name Location PRCB Printer control board FM21 Paper feed assist fan /Rr1 Thermostat /2 Air separation motor Paper lift motor /1 Fusing heater lamp /1 Toner pump motor Door switch /2...
Page 826 Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.4 Main body 4/4 FS-503 Symbol DRUM UNIT Recycle cu m 371-1-2 FD-501 DRUM UNIT RCDB CHARGER CHARGER UNIT LS-501/502 RECYCLE CUT 356-9 355-1-9 DEVELOPING Connector Faston BIAS (OPTION) GRID BIAS (OPTION) Crimp Relay connector TCSB...
Page 827 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 Main body location list Symbol Part name Location Symbol Part name Location Symbol Part name Location Erase lamp — Grid bias FM14 ADU cooling fan /1 Drum claw solenoid Door open/close sensor /1 FM15 ADU cooling fan /2 Blade motor...
Page 828 Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.5 DF-603 MFS1 T MAIN BODY Mul i feed sens /1 MFDB1 C ve pen/cl se swi ch MS301 O iginal exi sens /R PS314 SD301 SDF swi ching s len id O iginal eve se/exi sens PS313 P essu e...
Page 829 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 DF-603 location list Symbol Part name Location FM301 Cooling fan /Lt SD301 SDF switching solenoid M301 Original conveyance motor M302 Original feed motor M304 Original paper exit motor /1 M305 Original paper exit motor /2 M303 Tray up/down motor FM302...
Page 830: Pf-701
Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.6 PF-701 Symbol MAIN BODY PRCB Rea pape feed Rea pape feed Rea pape feed assis fan /1 assis fan /2 assis fan /3 FM50 FM51 FM52 Connector Faston Crimp Relay connector TRAY1 TRAY2 TRAY3...
Page 831 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 PF-701 location list Symbol Part name Location Symbol Part name Location FM20 Cooling fan PS77 Upper limit sensor /2 FM41 Paper feed assist fan /Fr1 PS78 Paper feed sensor /2 FM42 Paper feed assist fan /Rr1 PS79 Paper empty sensor /2 FM43...
Page 832: Fd-501
Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.7 FD-501 Symbol Connector Faston FDOB Crimp Relay connector PIDB 9 11 19 23 28 31 JAMIB In e up JTAG Relay FDCB T 5V (CCP) FDCB FDCB FDCB FDCB CN182- 1 CN182- 2 DCPS CN191-8...
Page 833 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 FD-501 location list Symbol Part name Location Symbol Part name Location — Outlet PS18 Main tray paper exit sensor — Inlet PS20 Main tray upper limit sensor — Power plug PS22 Main tray lower limit sensor CBR1 Circuit breaker /1 PS23...
Page 834: Ls-501/502
Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.8 LS-501/502 LS-501 nly Symbol JAMIB Connector Faston Crimp Relay connector LS-501 nly LS-501 nly LS-501 nly LS-502 nly LSCB LS-501 nly LS-502 nly LS-501 nly LS-502 nly RLB/1 DCPS RLB/2 PS19 PS10 PS16 PS10...
Page 835 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 LS-501/502 location list Symbol Part name Location Symbol Part name Location Stacker tray up down motor Grip conveyance sensor Conveyance motor Paper empty sensor Sub tray exit motor Conveyance sensor /1 Grip conveyance motor Sub tray door sensor 3-H (LS-501) Shift unit motor...
Page 836: Fs-503
Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.9 FS-503 Symbol Connector Faston Crimp Relay connector FNSCB CN61-A 1 M1_H/L CN 2-A20 CN61-A 2 M1_F/R CN 2-A19 CN61-A 3 M1_CONT CN 2-A18 CN61-A 4 M7_H/L CN 2-A17 CN61-A 5 M7_F/R CN 2-A16 CN61-A 6 M7_CONT CN 2-A15...
Page 837 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 FS-503 location list Symbol Part name Location Symbol Part name Location FNSCB FNS control board Alignment home sensor /Rr FNSDB FNS drive board Paper exit arm home sensor JAMIB Jam indication board PS10 Main tray paper exit sensor Conveyance motor...
Page 838: 1/4
Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.10 SD-501 1/4 Righ angle c nveyance H iz n al c nveyance F lding uni SDDB 1/2...
Page 839 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 SD-501 location list Symbol Part name Location SDDB SD drive board Entrance conveyance motor Horizontal conveyance motor Folding entrance motor Folding conveyance motor Right angle conveyance motor Folding main scan alignment motor /Fr Folding sub scan alignment exit motor Overlap motor Folding main scan alignment motor /Rr...
Page 840: 2/4
Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.11 SD-501 2/4 Saddle s i ching Bundle SDDB 2/2...
Page 841 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 SD-501 location list Symbol Part name Location Scraps removal fan motor 17-C Bundle exit motor 17-C Saddle stitching alignment motor /Rt 13-C Bundle arm motor 13-C Bundle clip motor 10-C Bundle registration motor 18-C Stapler movement motor 10-C...
Page 842: 3/4
Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.12 SD-501 3/4 SDCB NOISE FILTER AC INRET Ci cui b eake /1 CBR1 FT12 BLK FT7 FT11 AC CODE FT10 P we elay CBR2 Ci cui b eake /2 CN363-11 24V CN363-10 24V CN363- 9 P.GND CN363- 8 P.GND...
Page 843 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 SD-501 location list Symbol Part name Location SDCB SD control board CBR1 Circuit breaker /1 CBR2 Circuit breaker /2 Noise filter Power relay Trimmer paddle motor...
Page 844: 4/4
Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.13 SD-501 4/4 JAMIB/1 JAMIB/2 CN180-8 ACSW :+V/24V CN180-7 CN183-5 :+V/24V : F ame GND CN180-6 CN188-1A CN189-1A :+V/24V CN195-1 CN188-1B CN189-1B CN195-3 CN180-5 CN183-1 :+V/24V : Line (H) CN188-2A CN189-2A CN180-4 CN195-2 CN188-2B CN189-2B...
Page 845 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 SD-501 location list Symbol Part name Location JAMIB/1 Jam indicator board /1 10-K JAMIB/2 Jam indicator board /2 11-K Stapler motor /Rt 16-N Stapler motor /Lt 17-N Trimmer blade motor 15-N Trimmer press motor 15-N Front door switch /Rt 10-P...
Page 846: 1/4
Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.14 PB-501 1/4 C nveyance/Main f ame Sub c mpile Clamp Glue ank PBDB(1/2)
Page 847 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 PB-501 location list Symbol Part name Location Entrance conveyance motor Intermediate conveyance motor Pellet supply cooling fan motor SC entrance conveyance motor SC switchback conveyance motor SC switchback release motor SC alignment motor SC bundle conveynace motor SC roller release motor Clamp entranse movement motor...
Page 848: 2/4
Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.15 PB-501 2/4 C ve pape able C ve pape feed Ci cui b eake AC INRET N ise fil e FT10 FT12 FT14 C ve pape FT11 FT13 AC CODE J7-4 J8-4 J8-4 J7-3...
Page 849 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 PB-501 location list Symbol Part name Location Circuit breaker 18-A DCPU/1 DC power supply unit /1 17-F DCPU/2 DC power supply unit /2 17-F DCPU/3 DC power supply unit /3 18-F Cover paper alignment motor 10-C Booklet exit motor 10-C...
Page 850: 3/4
Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.16 PB-501 3/4 PBCB(1/2) C nveyance Sub c mpile Clamp Glue ank/Glue supply C ve pape able...
Page 851 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 PB-501 location list Symbol Part name Location LED21 Clamp paper LED LED31 Booklet upper limit LED LED32 Glue apply position LED PBCB PB control board Entrance sensor SC entrance sensor Cover paper entrance sensor Sub tray exit sensor Sub tray full sensor PS12...
Page 852: 4/4
Field Service Ver3.0 Nov.2006 18. OVERALL WIRING DIAGRAM 18.17 PB-501 4/4 PBCB(2/2) ACDB J4-1 J3-4 Main b dy JAMB/1 JAMB/2 OB/1 OB/2 C ve pape feed/ Symbol Connector Faston Crimp Relay connector...
Page 853 18. OVERALL WIRING DIAGRAM Field Service Ver3.0 Nov.2006 PB-501 location list Symbol Part name Location ACDB AC drive board 18-J Glue tank heater 18-P Glue apply roller heater 18-P JAMB/1 JAM indication board /1 13-O JAMB/2 JAM indication board /2 14-O LED61 Pellet count LED...
Page 854 Field Service Ver3.0 Nov.2006 18.8 PB-501 Conveyance/Main frame Sub compile Clamp Glue tank Cover paper table Booklet Cover paper feed Cover paper tray Circuit breaker AC INRET Noise filter FT10 FT12 FT14 FT11 FT13 AC CODE Front door switch Upper door switch CN47-2B CN47-2A CN248-2B...
Page 855: Paper Setting
NOTE • This table lists the optimum setting values by paper brands checked for paper through by Konica Minolta. For other brands, it is scheduled that information is provided in due course upon completion of the paper through check. Weight...
Page 856: Relationship Between The Optimum Value And The Control Of Each Of Setting Items By Paper Brand (U.s.a. Paper) (For Fusing Soft Roller)
NOTE • This table lists the optimum setting values by paper brands checked for paper through by Konica Minolta. For other brands, it is scheduled that information is provided in due course upon completion of the paper through check. Weight...
Page 857: Relationship Between The Optimum Value And The Control Of Each Of Setting Items By Paper Brand (European Paper) (For Fusing Hard Roller)
NOTE • This table lists the optimum setting values by paper brands checked for paper through by Konica Minolta. For other brands, it is scheduled that information is provided in due course upon completion of the paper through check. Weight...
Page 858: Relationship Between The Optimum Value And The Control Of Each Of Setting Items By Paper Brand (European Paper) (For Fusing Soft Roller)
NOTE • This table lists the optimum setting values by paper brands checked for paper through by Konica Minolta. For other brands, it is scheduled that information is provided in due course upon completion of the paper through check. Weight...
Page 859 Field Service Ver3.0 Nov.2006 19. PAPER SETTING 19.5 Conversion table of paper weight Reference: • Paper weight (g/m ):Unit showing the mass of a 1 m sheet of paper in gram. • Basis Weight (lb): The basis weight of a paper is the designated fixed weight of 500 sheets, measured in pounds, in that paper's basic sheet size. It is important to note that the "basic size"...

This manual is also suitable for:

Bizhub pro 1050e Bizhub pro 1050ep Bizhub pro 1050p

Konica Minolta bizhub PRO 1050 Service Manual

Field Service Total Contents

Table of Contents

Outline

1 System Configuration

2 Product Specifications

Maintenance

3 Periodic Check

4 Service

5 Firmware Version up

6 Others

Adjustment/Setting

7 How to Use the Adjustment / Setting Section

8 List of Adjustment Items

9 Utility Mode

10 Service Mode

11 Mechanical Adjustment

12 Adjustment for Pod

Troubleshooting

13 Jam Code

14 Malfunction Code

15 Electrical Parts Layout Drawing

Appendix

16 Connector Layout Drawing

17 Timing Chart

19 Paper Setting

Quick Links

Chapters

Troubleshooting

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Summary of Contents for Konica Minolta bizhub PRO 1050