Caliper Reassembly - Suzuki GSX-R1000 2007 Service Manual

CALIPER REASSEMBLY

Reassemble the caliper in the reverse order of disassembly. Pay
attention to the following points:
• Clean the caliper bores and pistons with specified brake fluid,
especially the dust seal grooves and piston seal grooves.
Specification and classification: DOT 4
* Clean the caliper components with fresh brake fluid
before reassembly. Never use cleaning solvent or
gasoline to clean them.
* Do not wipe the brake fluid off after cleaning the
components.
* When cleaning the components, use the specified
brake fluid. Never use different types of fluid or
cleaning solvent such as gasoline, kerosine the oth-
ers.
* Replace the piston seals and dust seals with new
ones when reassembly. Apply the brake fluid to both
seals when installing them.
PISTON SEAL
• Install the piston seals as shown in the illustration.
SLIDING PIN
• Install the rubber boot .
• Apply SUZUKI SILICONE GREASE to the inside of the boot.
99000-25100: SUZUKI SILICONE GREASE
• Install the spacer .
• Install the caliper air bleeder valve.
• Install the brake pad spring.
Dust seal
Piston seal
or equivalent
CHASSIS 8-81
Caliper body