Muffler, Muffler Chamber And Excv/Exhaust Pipe Installation - Suzuki GSX-R1000 2007 Service Manual

6-16 EXHAUST SYSTEM
MUFFLER, MUFFLER CHAMBER AND
EXCV/EXHAUST PIPE INSTALLATION
Install the EXCV/exhaust pipe, muffler chamber and mufflers in the reverse order of removal.
Pay attention to the following points:
Replace the gaskets, connectors and O-rings with new ones.
• Tighten each bolt/nut to the specified torque.
Replace the connector
with a new one.
(Chamfer side faces backward)
Replace the
exhaust pipe
gaskets with
new ones.
23 N . m
2.3 kgf-m
16.5 lb-ft
Clamp
25 N·m
(2.5 kgf-m, 18.0 lb-ft)
23 N . m
2.3 kgf-m
16.5 lb-ft
23 N . m
2.3 kgf-m
16.5 lb-ft
11 N . m
1.1 kgf-m
8.0 lb-ft
Replace the connector
with a new one.
(Chamfer side faces backward)
25 N·m (2.5 kgf-m, 18.0 lb-ft)
Gasket
10 N . m
O-ring 1.0 kgf-m
7.0 lb-ft
10 N . m
1.0 kgf-m
7.0 lb-ft
23 N·m (2.3 kgf-m, 16.5 lb-ft)
25 N . m 25 N . m
Replace the connector with Replace the connector with
2.5 kgf-m 2.5 kgf-m
a new one. a new one.
18.0 lb-ft 18.0 lb-ft
(Chamfer side faces backward) (Chamber side faces backward)
25 N·m
(2.5 kgf-m, 18.0 lb-ft)
25 N . m
2.5 kgf-m
O-ring 18.0 lb-ft
Gasket
Replace the O-rings
and gasket with
new ones.
25 N·m
(2.5 kgf-m, 18.0 lb-ft)
23 N·m
(2.3 kgf-m, 16.5 lb-ft)