Caliper Reassembly And Installation - Suzuki TU250X Service Manual

PAD SPRING
Inspect the brake pad spring for damage excessive bend. If any
damage is found, replace it with a new one.
RUBBER PARTS
Inspect the boots for damage and cracks. If any defects are
found, replace it with a new one.
CALIPER REASSEMBLY AND
INSTALLATION
Reassemble and install the caliper in the reverse order of
removal and disassembly. Pay attention to the following points:
• Clean the caliper bores and pistons with specified brake fluid,
especially the dust seal grooves and piston seal grooves.
 Specification and classification: DOT 4

* Clean the caliper components with fresh brake fluid
before reassembly. Never use cleaning solvent or
gasoline to clean them.
* Do not wipe the brake fluid off after cleaning the
components.
* When cleaning the components, use the specified
brake fluid. Never use different types of fluid or
cleaning solvent such as gasoline, kerosine or oth-
ers.
* Replace the piston seals 1 and dust seals 2 with
the new ones when reassembly. Apply brake fluid to
both seals when installing them.
CHASSIS 8-15