Caliper Removal; Caliper Disassembly - Suzuki GSX-R1000 2007 Service Manual

8-68 CHASSIS

CALIPER REMOVAL

NOTE:
* The left and right front brake calipers are installed symmetri-
cally and therefore the removal procedure for one side is the
same as that for the other side.
* Place a rag underneath the union bolt on the brake caliper to
catch any split brake fluid.
• Remove the brake hose from the caliper by removing the
union bolt  and catch the brake fluid in a suitable recepta-
cle.
• Remove the brake pads and spring. (
Never reuse the brake fluid left over from previous
servicing and stored for long periods of time.
Brake fluid, if it leaks, will interfere with safe running
and discolor painted surfaces. Check the brake hose
and hose joints for cracks and fluid leakage.

CALIPER DISASSEMBLY

• Remove the caliper air bleeder valve .
• Separate the caliper halves by removing the caliper housing
bolts  with the special tools.
09930-11920: Torx bit JT40H
09930-11940: Bit holder
• Remove the O-ring .
Replace the O-ring with a new one.
8-66)