Subaru IMPREZA 2002 Service Manual page 158

REAR DRIVE SHAFT
DRIVE SHAFT SYSTEM
D: ASSEMBLY
CAUTION
:
Use specified grease.
BJ side (Non-turbo model):
Molylex No. 2 (Part No. 723223010)
EBJ side (Turbo model):
NTG 2218 (Part No. 28093AA000)
DOJ side:
VU-3A702 (Yellow) (Part No. 23223GA050)
1) Install the BJ or EBJ boot in specified position,
and fill it with 60 to 70 g (2.12 to 2.47 oz) of speci-
fied grease.
2) Place the DOJ boot at the center of shaft.
CAUTION:
Be sure to wrap shaft splines with vinyl tape to
prevent boot from scratches.
3) Insert the DOJ cage onto shaft.
NOTE:
Insert the cage with the cut-out portion facing the
shaft end, since the cage has an orientation.
S4M0376B
6 ,
(A) Cage
(B) Cut-out portion
4) Install the DOJ inner race on shaft and fit snap
ring with pliers.
NOTE:
Confirm that the snap ring is completely fitted in the
shaft groove.
I
I
G4M0285
5) Install the cage, which was previously fitted, to
inner race fixed upon shaft.
NOTE:
Fit the cage with the protruded part aligned with the
track on the inner race and then turn by a half pitch.
B4M0228E
(A) inner race
(B) Cage
6) Fill 80 to 90 g (2.82 to 3.17 oz) of specified
grease into the interior of DOJ outer race.
7) Apply a coat of specified grease to the cage
pocket and six balls.
8) Insert six balls into the cage pocket.
9) Align the outer race track and ball positions and
place in the part where shaft, inner race, cage and
balls are previously installed, and then fit outer
race.
-_
~~~
B4M0227E
(A) Outer race
(B) Grease
DS-42