Siemens SINAMICS G115D Drive System Manuals

Manuals and User Guides for Siemens SINAMICS G115D Drive System. We have 2 Siemens SINAMICS G115D Drive System manuals available for free PDF download: Operating Instructions Manual

Siemens SINAMICS G115D Operating Instructions Manual (600 pages)

Distributed drive for conveyor applications

Brand: Siemens | Category: DC Drives | Size: 38 MB

Preface
5
Table of Contents
7
Changes in the Manual
17
Fundamental Safety Instructions
19
General Safety Instructions
19
Equipment Damage Due to Electric Fields or Electrostatic Discharge
25
Warranty and Liability for Application Examples
25
Cybersecurity Information
25
Residual Risks of Power Drive Systems
27
Overview of the SINAMICS G115D Drive
29
System Overview
29
Scope of Delivery
30
SINAMICS G115D Wall Mounted
30
Directives and Standards
35
Optional Components
36
External Braking Resistor
36
Connectors
37
Glanded Installation Kit
38
Connector Cover Kit
38
SINAMICS G120 Smart Access
39
SAM Interface Kit
39
Mounting
41
Mounting the G115D Wall Mounted Drive
41
Mounting the Optional Components
44
Mounting the External Braking Resistor
44
Mounting the SINAMICS G120 Smart Access
46
Wiring
51
EMC Installation Guidelines
51
Connections and Interference Suppression
51
Basic EMC Rules
51
Equipotential Bonding
52
Permissible Line Supplies
54
TN Line System
55
TT Line System
55
Line System
56
Requirements for the Protective Conductor
59
Requirements for Branch Circuit Protection
60
Operation with Residual Current Protective Device (RCD)
60
Forming DC Link Capacitors
61
Overview of the Converter Interfaces
62
Overview
62
Cables and Connectors
66
Maximum Permissible Cable Length
67
Cable Cross-Sections and Cable Lugs
68
Connecting the Line Supply
71
Interface Description - X1/X3
71
Connecting to the Line Supply Using Daisy Chain
73
Connecting the Motor
75
Interface Description - X2
76
Connecting the Motor in a Star or Delta Connection
77
Overview
77
Configuring the Star/Delta Connection of the Wall-Mounted Converter
79
Connecting the 24 V Power Supply
79
Interface Description - X01/X02
79
Connecting to the 24 V Power Supply Using Daisy Chain
81
Connecting the Digital Inputs and Outputs
83
Interface Description - X07/X08/X05
83
Factory Interface Setting
84
Fail-Safe Digital Input
90
Connecting to PROFINET and Ethernet
91
Interface Description - X150 P1/P2
91
Communication Via PROFINET IO and Ethernet
91
Protocols Used
92
Connecting the Converter to PROFINET
94
What Do You Have to Set for Communication Via PROFINET
94
Installing GSDML
95
Connecting the Converter to Ethernet/Ip
96
What Do You Need for Communication Via Ethernet/Ip
96
Connecting to AS-I
97
General Information
97
Interface Description - X03
98
Setting the Address
98
Using the AS-I Programmer
100
Connecting to SINAMICS G115D I/O Variant
102
Grounding the Converter Housing
102
Connecting the External Braking Resistor
103
Connection Examples
105
Commissioning
107
Commissioning Guidelines
107
Commissioning Tools
108
Preparing for Commissioning
109
Factory Settings
109
Collecting Motor Data
111
Selecting U/F Control or Speed Control
113
Calculating Maximum Speed for Permanent Magnet Synchronous Motors
114
Quick Commissioning
115
Quick Commissioning with DIP Switches
115
Quick Commissioning with a PC (Startdrive)
118
Creating a Project
119
Integrating the Converter into the Project
119
Starting the Commissioning Wizard
121
Carrying out Quick Commissioning
121
Identifying Motor Data
123
Quick Commissioning with the SINAMICS G120 Smart Access
125
Self-Optimization of the Speed Control
126
Saving the Settings in the Converter (RAM → EEPROM)
126
Restoring the Factory Settings
127
Restoring the Factory Settings/Delivery Condition (Without Safety Functions)
128
Resetting the Safety Functions to the Factory Settings
129
Advanced Commissioning
131
Overview of Converter Functions
131
Sequence Control When Switching the Motor on and off
133
Adapt the Default Settings of the Inputs and Outputs
135
Overview
135
Digital Inputs
136
Digital Outputs
137
Controlling Clockwise and Counter-Clockwise Rotation Via Digital Inputs
138
Two-Wire Control, Method 1
139
Two-Wire Control, Method 2
140
Two-Wire Control, Method 3
141
Three-Wire Control, Method 1
142
Three-Wire Control, Method 2
143
Drive Control Via PROFINET
144
Receive Data and Send Data
144
Telegrams
145
Control and Status Word 1
147
Control and Status Word 3
149
Control and Status Word G115D
150
NAMUR Message Word
152
Parameter Channel
152
Expanding or Freely Interconnecting Telegrams
156
Acyclically Reading and Writing Converter Parameters
158
Drive Control Via Ethernet/Ip
159
Configuring Communication Via Ethernet/Ip
159
Supported Objects
162
Supported ODVA AC/DC Assemblies
173
Creating Generic I/O Module
174
The Converter as Ethernet Node
175
Drive Control Via AS-I
175
Single Slave Mode
175
Dual Slave Mode
177
Assignment Tables
180
Cyclic and Acyclic Communication Via CTT2
182
Cyclic Communication
183
Acyclic Communication - Standard
184
Acyclic Communication - Manufacturer-Specific
184
Jogging
186
Conveyor Technology Control Functions (for G115D PROFINET and AS-I Variants Only)
187
Conveyors
188
Conveyor, One Direction and One Speed (P3393 = 1)
188
Conveyor, One Direction and Two Speeds (P3393 = 2)
190
Conveyor, Two Directions and One Speed (P3393 = 3)
192
Conveyor, Two Directions and Two Speeds (P3393 = 4)
194
Turntables
196
Turntable, Two Positions and One Speed (P3393 = 5)
197
Turntable, Two Positions and Two Speeds (P3393 = 6)
200
Turntable, Three Positions and One Speed (P3393 = 7)
204
Turntable, Three Positions and Two Speeds (P3393 = 8)
207
Corner Turntable Lifts
210
Corner Turntable Lift, Two Positions and One Speed (P3393 = 9)
211
Corner Turntable Lift, Two Positions and Two Speeds (P3393 = 10)
214
Travelling Trolleys
216
Travelling Trolley, One Speed (P3393 = 11)
217
Travelling Trolley, Two Speeds (P3393 = 12)
219
Conveyor Technology Control Parameters
222
Switching over the Drive Control (Command Data Set)
224
7.11 Motor Holding Brake
226
Encoder Interface
231
Free Function Block
232
Selecting Physical Units
232
Motor Standard
232
System of Units
233
Technological Unit of the Technology Controller
234
Setting the System of Units and Technology Unit
235
Safe Torque off (STO) Safety Function
235
Function Description
236
Commissioning STO
238
Commissioning Tool
238
Safety Function Password
238
Configuring a Safety Function
239
Interconnecting the "STO Active" Signal
240
Setting the Filter for Fail-Safe Digital Inputs
241
Setting the Forced Checking Procedure (Test Stop)
244
Finalizing Online Commissioning
245
Checking the Interconnection of Digital Inputs
247
Acceptance - Completion of Commissioning
248
Safely Limited Speed (SLS)
249
Setpoints
257
Overview
257
Specifying the Setpoint Via the Fieldbus
258
Electromechanical Potentiometer
259
Motorized Potentiometer as Setpoint Source
260
Fixed Speed Setpoint as Setpoint Source
264
Setpoint Processing
267
Overview
267
Invert Setpoint
268
Inhibit Direction of Rotation
269
Skip Frequency Bands and Minimum Speed
270
Speed Limitation
271
Ramp-Function Generator
272
PID Technology Controller
277
Motor Control
284
Setting the Saturation Characteristic of the Permanent Magnet Synchronous Motor (Third-Party Motor)
284
U/F Control
286
Characteristics of U/F Control
287
Selecting the U/F Characteristic
288
Optimizing Motor Starting
289
Sensorless Vector Control with Speed Controller
291
Structure of Vector Control Without Encoder (Sensorless)
291
Optimizing the Closed-Loop Speed Controller
293
Advanced Settings
295
Optimizing the Operation of the Permanent Magnet Synchronous Motor
297
Friction Characteristic
299
Moment of Inertia Estimator
301
Pole Position Identification
308
Torque Control
310
Electrically Braking the Motor
311
DC Braking
312
Dynamic Braking
315
Overcurrent Protection
317
Converter Protection Using Temperature Monitoring
318
Motor Temperature Monitoring Using a Temperature Sensor
322
Motor Protection by Calculating the Temperature
325
Motor and Converter Protection by Limiting the Voltage
327
Monitoring the Driven Load
329
Load Monitoring
329
Rotation Monitoring
330
Torque Monitoring
331
Blocking Protection, Leakage Protection and Dry-Running Protection
333
7.28 Efficiency Optimization
336
Calculating the Energy Saving for Fluid Flow Machines
339
Switchover between Different Settings
342
Activating Licensed Functions
344
Licensing
344
Creating or Displaying the License Key
345
Writing the License Key to the Card
347
Recommended Memory Cards
349
Data Backup and Series Commissioning
353
Transferring Settings Using a Memory Card
354
Memory Cards
354
Converter → Memory Card
355
Memory Card → Converter
357
Activating Message for a Memory Card that Is Not Inserted
359
Transferring Settings Using a PG/PC
360
Converter → PG/PC
360
PG/PC → Converter
361
Other Ways to Back up Settings
363
Write Protection
363
Know-How Protection
364
Extending the Exception List for Know-How Protection
366
Activating and Deactivating Know-How Protection
368
Alarms, Faults and System Messages
371
Status LED Overview
371
System Runtime
375
Identification & Maintenance Data (I&M)
375
Alarms, Alarm Buffer, and Alarm History
376
Faults, Fault Buffer and Fault History
380
List of Alarms and Faults
383
Corrective Maintenance
389
Spare Parts Compatibility
389
Replacing the Converter
390
Replacing the Converter Hardware
390
Replacing a Converter with Active Know-How Protection
392
Replacing a Converter with Know-How Protection Without Copy Protection
392
Replacing a Converter with Know-How Protection with Copy Protection
392
Replacing the Spare Parts
394
Spare Parts Overview
395
Replacing the Electronic Module
396
Replacing the Fan Unit
398
Repair Switch
400
Local/Remote Control Panel
401
Firmware Upgrade and Downgrade
403
Preparing the Memory Card
405
Upgrading the Firmware
405
Downgrading the Firmware
408
Correcting an Unsuccessful Firmware Upgrade or Downgrade
410
Reduced Acceptance Test after Component Replacement and Firmware Change
411
Technical Data
413
Technical Data of the G115D Wall-Mounted Converter
413
General Converter Technical Data
413
Technical Data of Inputs and Outputs
415
Technical Data Dependent Upon the Power
415
Technical Data of Braking Resistors
417
Load Cycles and Overload Capabilities
419
Derating Data
420
Torque Derating as a Function of the Installation Altitude
420
Current Derating as a Function of the Surrounding Temperature
421
Torque Derating as a Function of the Line Voltage
421
Current Derating as a Function of the Pulse Frequency
422
Derating of Motor Cable Length Based on Pulse Frequency and Surrounding Temperature
423
Low Frequency Operation
423
Data Regarding the Power Loss in Partial Load Operation
424
Electromagnetic Compatibility of the Converter
424
Protecting Persons from Electromagnetic Fields
426
Additional Information on the SIMOGEAR Geared Motor
429
General Information Geared Motor with SINAMICS G115D Motor Mounted / Wall Mounted
429
Specific Hazard Types and Fundamental Obligations
429
Rating Plate
430
Surface Treatment
430
General Information on Surface Treatment
430
Painted Version
431
Primed Version
433
Incoming Goods
433
General Information on Transport
434
Unpacking
435
General Information Concerning the Installation
435
Installation Notes
437
Thread Sizes and Tightening Torques for Fastening Bolts
438
Operation
439
Cleaning the Geared Motor
439
Inspecting the Geared Motor
440
Disposal
440
Technical Data
441
Type Designation Motor and Converter
441
Gearbox Type Designation
442
General Technical Data
443
Rating Plate for Geared Motors with SINAMICS G115D Motor Mounted
444
Rating Plate for Geared Motors with SINAMICS G115D Wall Mounted
445
Weight
446
Sound Energy Level
446
Spare Parts
447
Stocking of Spare Parts
447
Spares on Web
448
Specific Data Motor
449
General Motor Information
449
Use as Prescribed
449
General Technical Description
450
Cooling
451
Terminal Box and Application Box
451
Fastening for Suspended Transport
452
Storage
452
Installation Conditions for the Motor
453
Condensation Drain Hole (Optional)
454
Connecting the Motor in the Terminal Box
454
General Notes for Motor Connection (Wall Mounted)
455
Terminal Box
456
Terminal Marking
457
Direction of Rotation
457
Connecting the Cables in the Terminal Box
458
External Grounding
459
Mounting and Installation (Wall Mounted)
459
Converter Operation
461
Checking the Insulation Resistance (Wall Mounted)
462
Commissioning the Motor
463
Faults, Causes and Remedies
465
General Notes about Maintenance
466
Locking the Manual Release of the Brake (Optional)
467
Lubrication
467
Checking the Tightness of Fastening Bolts
469
Inspection of the Motor
469
Servicing the Brake
469
Wear of the Spring-Operated Brake
469
Maintenance Intervals for the Brake
470
Adjusting the Air Gap
471
Replacing the Friction Lining
473
Circuit Diagrams
474
Spare Parts List, Motor
476
Motor Frame Sizes 71 - 132
476
Brake
480
Specific Data Gearbox
481
General Information Gearbox
481
Use for the Intended Purpose
482
General Technical Description
482
Shaft Seals
483
Cooling
484
Fastening for Suspended Transport
485
Storage
486
General Information for Storage
486
General Notes for Storage up to 36 Months
487
Gearbox Filled with Operating Oil and Anti-Corrosive Agent
487
Gearbox Completely Filled with Oil
487
Gearbox with Foot Mounting
488
Gearbox with Flange Mounting
488
Gearboxes in Foot or Flange Version
489
Mounting an Input or Output Element on the Gearbox Shaft
490
Removing and Installing the Protection Cover
492
General Information on Installing the Shaft-Mounted Gearbox
493
Hollow Shaft with Feather Key
494
Mounting the Hollow Shaft with Parallel Key
494
Removing the Hollow Shaft with Parallel Key
495
Hollow Shaft with Shrink Disk
497
Mounting the Hollow Shaft with Shrink Disk
497
Mounting the Shrink Disk
498
Pulling off the Shrink Disk
500
Cleaning and Lubricating Shrink Disks
500
SIMOLOC Assembly System
501
General Notes for the SIMOLOC Assembly System
501
Installing SIMOLOC
503
Removing SIMOLOC
505
Hollow Shaft with Splines
506
Torque Arms with Slip-On Gearboxes
507
General Information Regarding Torque Arms
507
Mounting Torque Arms on Parallel Shaft Gearboxes
507
Mounting Torque Arms on Bevel Gearboxes and Helical Worm Gearboxes
508
General Information about Commissioning
509
Checking the Oil Level Prior to Commissioning
510
Mounting the Oil Expansion Tank
510
Faults, Causes and Remedies
512
General Notes about Maintenance Work
514
Checking and Changing Lubricants
516
General Safety Instructions
516
Checking the Oil Level
517
Checking the Oil Level Using the Oil Sight Glass (Optional)
518
Checking the Oil Level Using the Oil Dipstick (Optional)
518
Checking the Oil Quality
519
General Safety Notes for Changing the Oil
520
Draining the Oil
520
Flushing the Gearbox When Changing between Incompatible Oils
521
Filling in Oil
522
Topping up with Oil
522
Change the Roller Bearing Grease
523
Service Life of the Lubricants
523
Recommended Lubricants
525
Replace Bearings
526
Checking the Gearbox for Leaks
527
Replacing the Vent Valve
527
Checking the Oil Level Sensor (Optional)
527
Checking the Tightness of Fastening Bolts
528
Replacing the Hose of the Oil Expansion Unit
528
Mounting Positions
529
General Notes on Mounting Positions
529
Single-Stage Helical Gearboxes
530
Two- and Three-Stage Helical Gearbox
532
Parallel Shaft Gearbox
539
Bevel Gearbox
545
Helical Worm Gearbox
554
Oil Quantities
563
Helical Gearbox
563
Parallel Shaft Gearbox
564
Bevel Gearbox
565
Helical Worm Gearbox
566
Replacement Part Lists Gearbox
567
Helical Gearbox E, Sizes 39 - 89
567
Helical Gearbox D / Z, Sizes 19 - 89
568
Parallel Shaft Gearbox F, Sizes 29 - 89
570
Bevel Gearbox B, Sizes 19 - 49
572
Bevel Gearbox K, Frame Sizes 39 - 109
575
Helical Worm Gearbox C, Sizes 29 - 89
577
SIMOLOC Assembly System, Sizes 29 - 89
580
Appendix
583
Interconnecting Signals in the Converter
583
Fundamentals
583
Application Example
585
Acceptance Tests for the Safety Functions
586
Recommended Acceptance Test
586
Acceptance Test STO (Basic Functions)
587
Machine Documentation
588
Manuals and Technical Support
590
Overview of the Manuals
590
Configuring Support
591
Product Support
592
Index
595

Siemens SINAMICS G115D Operating Instructions Manual (552 pages)

Distributed drive for conveyor technology control

Brand: Siemens | Category: DC Drives | Size: 39 MB

Preface

5
Table of Contents
7
Fundamental Safety Instructions

17
Overview of the SINAMICS G115D Drive

25
- System Overview
  25
- Scope of Delivery
  26
- SINAMICS G115D Motor Mounted
  26
- SINAMICS G115D Wall Mounted
  28
- Directives and Standards
  32
- Optional Components
  33
- External Braking Resistor
  33
- Connectors
  34
- Glanded Installation Kit
  34
- Connector Cover Kit
  35
- SINAMICS G120 Smart Access
  35
- SAM Interface Kit
  36
Mounting

37
Wiring

47
Commissioning

101
Advanced Commissioning

123
- Overview of Converter Functions
  123
- 6.2 Sequence Control When Switching the Motor on and off
  125
- Adapt the Default Settings of the Inputs and Outputs
  127
- Overview
  127
- Digital Inputs
  128
- Digital Outputs
  129
- Controlling Clockwise and Counter-Clockwise Rotation Via Digital Inputs
  130
- Two-Wire Control, Method 1
  131
- Two-Wire Control, Method 2
  132
- Two-Wire Control, Method 3
  133
- Three-Wire Control, Method 1
  134
- Three-Wire Control, Method 2
  135
- Drive Control Via PROFINET
  136
- Receive Data and Send Data
  136
- Telegrams
  137
- Control and Status Word 1
  139
- Control and Status Word 3
  141
- Control and Status Word G115D
  142
- NAMUR Message Word
  143
- Parameter Channel
  143
- Expanding or Freely Interconnecting Telegrams
  147
- Acyclically Reading and Writing Converter Parameters
  149
- Drive Control Via Ethernet/Ip
  150
- Configuring Communication Via Ethernet/Ip
  150
- Supported Objects
  152
- Supported ODVA AC/DC Assemblies
  162
- Creating Generic I/O Module
  163
- The Converter as Ethernet Node
  164
- Drive Control Via AS-I
  165
- Single Slave Mode
  165
- Dual Slave Mode
  167
- Assignment Tables
  169
- Cyclic and Acyclic Communication Via CTT2
  171
- Cyclic Communication
  172
- Acyclic Communication - Standard
  173
- Acyclic Communication - Manufacturer-Specific
  173
- Jogging
  175
- Conveyor Technology Control Functions (for G115D PROFINET and AS-I Variants Only)
  176
- Conveyors
  177
- Conveyor, One Direction and One Speed (P3393 = 1)
  177
- Conveyor, One Direction and Two Speeds (P3393 = 2)
  179
- Conveyor, Two Directions and One Speed (P3393 = 3)
  181
- Conveyor, Two Directions and Two Speeds (P3393 = 4)
  182
- Turntables
  184
- Turntable, Two Positions and One Speed (P3393 = 5)
  185
- Turntable, Two Positions and Two Speeds (P3393 = 6)
  188
- Turntable, Three Positions and One Speed (P3393 = 7)
  191
- Turntable, Three Positions and Two Speeds (P3393 = 8)
  194
- Corner Turntable Lifts
  196
- Corner Turntable Lift, Two Positions and One Speed (P3393 = 9)
  197
- Corner Turntable Lift, Two Positions and Two Speeds (P3393 = 10)
  200
- Travelling Trolleys
  203
- Travelling Trolley, One Speed (P3393 = 11)
  203
- Travelling Trolley, Two Speeds (P3393 = 12)
  206
- Conveyor Technology Control Parameters
  208
- Switching over the Drive Control (Command Data Set)
  210
- Motor Holding Brake
  212
- Free Function Block
  216
- Selecting Physical Units
  216
- Motor Standard
  216
- System of Units
  217
- Technological Unit of the Technology Controller
  218
- Setting the System of Units and Technology Unit
  219
- Safe Torque off (STO) Safety Function
  219
- Function Description
  220
- Commissioning STO
  222
- Commissioning Tool
  222
- Safety Function Password
  222
- Configuring a Safety Function
  223
- Interconnecting the "STO Active" Signal
  224
- Setting the Filter for Fail-Safe Digital Inputs
  224
- Setting the Forced Checking Procedure (Test Stop)
  227
- Finalizing Online Commissioning
  228
- Checking the Interconnection of Digital Inputs
  229
- Acceptance - Completion of Commissioning
  230
- Setpoints
  232
- Overview
  232
  - Specifying the Setpoint Via the Fieldbus
    233
  - Electromechanical Potentiometer
    234
  - Motorized Potentiometer as Setpoint Source
    235
  - Fixed Speed Setpoint as Setpoint Source
    238
  - Setpoint Processing
    241
  - Overview
    241
  - Invert Setpoint
    241
  - Inhibit Direction of Rotation
    242
  - Skip Frequency Bands and Minimum Speed
    243
  - Speed Limitation
    245
  - Ramp-Function Generator
    246
  - PID Technology Controller
    250
  - Motor Control
    256
  - U/F Control
    257
  - Characteristics of U/F Control
    258
  - Selecting the U/F Characteristic
    259
  - Optimizing Motor Starting
    260
  - Sensorless Vector Control with Speed Controller
    262
  - Structure of Vector Control Without Encoder (Sensorless)
    262
  - Optimizing the Closed-Loop Speed Controller
    264
  - Advanced Settings
    266
  - Friction Characteristic
    268
  - Moment of Inertia Estimator
    270
  - Pole Position Identification
    276
  - Torque Control
    277
  - Electrically Braking the Motor
    278
  - DC Braking
    279
  - Dynamic Braking
    282
  - Overcurrent Protection
    283
  - Converter Protection Using Temperature Monitoring
    284
  - Motor Temperature Monitoring Using a Temperature Sensor
    287
  - Motor Protection by Calculating the Temperature
    290
  - Motor and Converter Protection by Limiting the Voltage
    292
  - Monitoring the Driven Load
    293
  - No-Load Monitoring
    294
  - Rotation Monitoring
    294
  - Torque Monitoring
    295
  - Blocking Protection, Leakage Protection and Dry-Running Protection
    297
  - Efficiency Optimization
    300
  - Calculating the Energy Saving for Fluid Flow Machines
    303
  - Switchover between Different Settings
    305
Data Backup and Series Commissioning

307
- Transferring Settings Using a Memory Card
  307
- Memory Cards
  307
- Converter → Memory Card
  309
- Memory Card → Converter
  310
- Activating Message for a Memory Card that Is Not Inserted
  312
- Transferring Settings Using a PG/PC
  313
- Converter → PG/PC
  313
- PG/PC → Converter
  314
- Other Ways to Back up Settings
  316
- Write Protection
  316
- Know-How Protection
  317
- Extending the Exception List for Know-How Protection
  319
- Activating and Deactivating Know-How Protection
  320
Alarms, Faults and System Messages

323
- Status LED Overview
  323
- System Runtime
  326
- Identification & Maintenance Data (I&M)
  327
- Alarms, Alarm Buffer, and Alarm History
  328
- Faults, Fault Buffer and Fault History
  331
- List of Alarms and Faults
  334
Corrective Maintenance

339
Technical Data

361
Additional Information on the SIMOGEAR Geared Motor

387
- General Information Geared Motor with SINAMICS G115D Motor Mounted / Wall Mounted
  387
- Obligations of the User
  387
- Particular Types of Hazards
  388
- Rating Plate
  388
- Surface Treatment
  389
- General Information on Surface Treatment
  389
- Painted Version
  389
- Primed Version
  391
- Incoming Goods
  392
- General Information on Transport
  392
- Unpacking
  393
- General Information Concerning the Installation
  394
- Installation Notes
  395
- Thread Sizes and Tightening Torques for Fastening Bolts
  396
- Operation
  397
- Cleaning the Geared Motor
  397
- Inspecting the Geared Motor
  397
- Disposal
  398
- Technical Data
  399
- Type Designation Motor and Converter
  399
- Gearbox Type Designation
  400
- General Technical Data
  401
- Rating Plate for Geared Motors with SINAMICS G115D Motor Mounted
  401
- Rating Plate for Geared Motors with SINAMICS G115D Wall Mounted
  402
- Additional Rating Plate for Motor Data
  403
- Weight
  403
- Sound Energy Level
  404
- Spare Parts
  404
- Stocking of Spare Parts
  404
- Spares on Web
  405
- Specific Data Motor
  406
- General Motor Information
  406
- Use as Prescribed
  408
- General Technical Description
  408
- Cooling
  409
- Terminal Box and Application Box
  409
- Fastening for Suspended Transport
  410
- Storage
  410
- Installation Conditions for the Motor
  411
- Condensation Drain Hole (Optional)
  412
- Connecting the Motor in the Terminal Box
  412
- General Notes for Motor Connection (Wall Mounted)
  413
- Terminal Box
  414
- Terminal Marking
  415
- Direction of Rotation
  415
- Connecting the Cables in the Terminal Box
  416
- External Grounding
  417
- Mounting and Installation (Wall Mounted)
  417
- Converter Operation
  419
- Checking the Insulation Resistance (Wall Mounted)
  420
- Commissioning the Motor
  421
- Faults, Causes and Remedies
  423
- General Notes about Maintenance
  424
- Locking the Manual Release of the Brake (Optional)
  425
- Lubrication
  426
- Checking the Tightness of Fastening Bolts
  427
- Inspection of the Motor
  428
- Servicing the Brake
  428
- Wear of the Spring-Operated Brake
  428
- Maintenance Intervals for the Brake
  429
- Adjusting the Air Gap
  429
- Replacing the Friction Lining
  430
- Circuit Diagrams
  432
- Spare Parts List, Motor
  433
- Motor Frame Sizes 71 - 132
  433
- Brake
  437
- Specific Data Gearbox
  439
- General Information Gearbox
  439
- Use for the Intended Purpose
  441
- General Technical Description
  441
- Shaft Seals
  442
- Cooling
  443
- Fastening for Suspended Transport
  443
- Storage
  444
  - General Information for Storage
    444
  - General Notes for Storage up to 36 Months
    444
  - Gearbox Filled with Operating Oil and Anti-Corrosive Agent
    445
  - Gearbox Completely Filled with Oil
    445
  - Gearbox with Foot Mounting
    445
  - Gearbox with Flange Mounting
    446
  - Gearboxes in Foot or Flange Version
    447
  - Mounting an Input or Output Element on the Gearbox Shaft
    448
  - Removing and Installing the Protection Cover
    450
  - General Information on Installing the Shaft-Mounted Gearbox
    451
  - Hollow Shaft with Feather Key
    452
  - Mounting the Hollow Shaft with Parallel Key
    452
  - Removing the Hollow Shaft with Parallel Key
    453
  - Hollow Shaft with Shrink Disk
    455
  - Mounting the Hollow Shaft with Shrink Disk
    455
  - Mounting the Shrink Disk
    456
  - Pulling off the Shrink Disk
    458
  - Cleaning and Lubricating Shrink Disks
    458
  - SIMOLOC Assembly System
    459
  - General Notes for the SIMOLOC Assembly System
    459
  - Installing SIMOLOC
    460
  - Removing SIMOLOC
    462
  - Hollow Shaft with Splines
    463
  - Torque Arms with Slip-On Gearboxes
    464
  - General Information Regarding Torque Arms
    464
  - Mounting Torque Arms on Parallel Shaft Gearboxes
    464
  - Mounting Torque Arms on Bevel Gearboxes and Helical Worm Gearboxes
    465
  - General Information for Commissioning
    466
  - Checking the Oil Level Prior to Commissioning
    466
  - Mounting the Oil Expansion Tank
    467
  - Faults, Causes and Remedies
    468
  - General Notes about Maintenance Work
    470
  - Checking and Changing Lubricants
    471
  - General Safety Instructions
    471
  - Checking the Oil Level
    472
  - Checking the Oil Level Using the Oil Sight Glass (Optional)
    473
  - Checking the Oil Level Using the Oil Dipstick (Optional)
    474
  - Checking the Oil Quality
    474
  - General Safety Notes for Changing the Oil
    475
  - Draining the Oil
    475
  - Flushing the Gearbox When Changing between Incompatible Oils
    476
  - Filling in Oil
    477
  - Topping up with Oil
    478
  - Change the Roller Bearing Grease
    478
  - Service Life of the Lubricants
    479
  - Recommended Lubricants
    480
  - Replace Bearings
    482
  - Checking the Gearbox for Leaks
    482
  - Replacing the Vent Valve
    482
  - Checking the Oil Level Sensor (Optional)
    482
  - Checking the Tightness of Fastening Bolts
    483
  - Replacing the Hose of the Oil Expansion Unit
    483
  - Mounting Positions
    484
  - General Notes on Mounting Positions
    484
  - Single-Stage Helical Gearboxes
    485
  - Two- and Three-Stage Helical Gearbox
    487
  - Parallel Shaft Gearbox
    494
  - Bevel Gearbox
    500
  - Helical Worm Gearbox
    509
  - Oil Quantities
    518
  - Helical Gearbox
    518
  - Parallel Shaft Gearbox
    519
  - Bevel Gearbox
    520
  - Helical Worm Gearbox
    521
  - Replacement Part Lists Gearbox
    522
  - Helical Gearbox E, Sizes 39 - 89
    522
  - Helical Gearbox D / Z, Sizes 19 - 89
    524
  - Parallel Shaft Gearbox F, Sizes 29 - 89
    526
  - Bevel Gearbox B, Sizes 19 - 49
    528
  - Bevel Gearbox K, Sizes 39 - 89
    530
  - Helical Worm Gearbox C, Sizes 29 - 89
    532
  - SIMOLOC Assembly System, Sizes 29 - 89
    534
Appendix

537
- Interconnecting Signals in the Converter
  537
- Fundamentals
  537
- Application Example
  539
- Acceptance Tests for the Safety Functions
  540
- Recommended Acceptance Test
  540
- Acceptance Test STO (Basic Functions)
  540
- Machine Documentation
  542
- Manuals and Technical Support
  544
- Overview of the Manuals
  544
- Configuring Support
  545
- Product Support
  546
Index

547

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Siemens SINAMICS G115D Drive System Manuals

Siemens SINAMICS G115D Operating Instructions Manual (600 pages)

Table of Contents

Siemens SINAMICS G115D Operating Instructions Manual (552 pages)

Table of Contents

Preface

Fundamental Safety Instructions

Overview of the SINAMICS G115D Drive

Mounting

Wiring

Commissioning

Advanced Commissioning

Data Backup and Series Commissioning

Alarms, Faults and System Messages

Corrective Maintenance

Technical Data

Additional Information on the SIMOGEAR Geared Motor

Appendix

Index

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