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Sinamics GM150 6SL3835-2LN44-2AA0
Siemens Sinamics GM150 6SL3835-2LN44-2AA0 Manuals
Manuals and User Guides for Siemens Sinamics GM150 6SL3835-2LN44-2AA0. We have
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Siemens Sinamics GM150 6SL3835-2LN44-2AA0 manual available for free PDF download: Operating And Installation Instructions
Siemens Sinamics GM150 6SL3835-2LN44-2AA0 Operating And Installation Instructions (238 pages)
Medium-Voltage Drive
Brand:
Siemens
| Category:
DC Drives
| Size: 8.32 MB
Table of Contents
Edition
4
Table of Contents
5
About These Instructions
15
Introduction
15
Qualified Personnel
17
Safety Instructions
17
The 5 Safety Rules
17
Warning Symbol on the Device
17
Safe Handling
18
Components that Can be Destroyed by Electrostatic Discharge (ESD)
21
Electromagnetic Fields in Electrical Power Engineering Installations
21
Figure 2-1 ESD Information
22
Information for Nominated Persons in Control of an Electrical Installation
22
Proper Usage
22
Grounding Concept
24
Installation Site Safety
24
Measures for Operator Protection in Electromagnetic Fields
25
Residual Risks
25
Security Information
27
Applications
29
Description
29
Safety Components and Functions
29
Safety Concept
29
External Safety Components
30
Protection and Monitoring Functions of Internal Components
30
Components
31
Design
31
Protection and Monitoring Functions for External Components
31
Design of the Basic Line Module
32
Figure 3-1 Design of the Power Unit
32
Figure 3-2 Basic Line Module with Diodes in 12-Pulse Configuration
33
Figure 3-3 Phase Module
34
Gating
34
Operating Principle
34
Description of the Components
35
Power Stack Adapter
35
SINAMICS Control Unit
35
Figure 3-4 Overview of PSA Interfaces
36
Terminal Modules
36
Electromechanical Door Interlock System
37
Precharging
37
Circuit-Breaker (Provided by the Customer)
38
Converter Transformer
38
Make-Proof Grounding Switch
38
Actual Value Acquisition
39
Common Power Supply
40
Design
40
Field of Application
40
Figure 3-5 AVT Combination Module
40
Figure 3-6 Design When Using Igcts
40
Connections
41
Figure 3-7 Overview
41
DM10 Diagnostics Module
42
Figure 3-8 Schematic Diagram: Printed Circuit Board of the Diagnostics Module
42
Functions
42
Figure 3-9 Logical Design of the DM10 Diagnosis Module
43
Signal Processing
43
Voltage Monitoring
44
Operating Principle of the Re-Cooling Unit
45
Re-Cooling Unit
45
Re-Cooling Unit Requirements
45
Customer Terminal Strips
46
Table 3-1 Deionized Water Requirements
46
The Internal Deionized Water Circuit
46
Auxiliary Voltage Supply 3 AC 200 V 50 Hz (Option C30)
47
Description of Options
47
NAMUR Terminal Strip (Option B00)
47
Suitable for Marine Use with Individual Certificate from Lloyds Register (LR) (Option E21)
47
CAN Bus Interface (Option G20)
48
Isolation Amplifiers for Optional Analog Inputs (Option E86)
48
Isolation Amplifiers for Optional Analog Outputs (Option E87)
48
1X Temperature Sensor Evaluation Unit TM150 (Option G51)
49
Additional Terminal Module TM31 (Option G61)
49
Modbus RTU Slave Interface (Option G22)
49
Additional Terminal Module TM15 (Option G63)
50
Indicator Lamps in the Cabinet Door (Option K20)
50
PADU8 Diagnosis Module (Option G66)
50
CU320-2 DP Control Unit (Option K90)
51
Display Instruments in the Cabinet Door for Voltage, Current, Speed, and Output Plus Indicator Lamps (Option K21)
51
Sensor Module SMC30 (Option K50)
51
DV/Dt Filter (Option L10)
52
Figure 3-10 Circuit Diagram Option L10
52
Automatic Restart Function (Option L32)
53
Figure 3-11 Connecting the Motor to the DV/Dt Filter
53
Cabinet Illumination and Service Socket in Closed-Loop Control Unit (Option L50)
54
Disconnector at the Drive Output (Option L51)
54
Line-Side Grounding Switch (Option L48)
54
Motor-Side Grounding Switch (Option L49)
54
Anti-Condensation Heating (Option L55)
55
Circuit Breaker at the Drive Output (Option L52)
55
EMERGENCY STOP Category 1 (Option L60)
55
Uninterruptible Power Supply (UPS) (Option L53)
55
Braking Module (Option L72)
56
Table 3-2 Braking Power of the Braking Module with External Braking Resistor
56
IP54 Degree of Protection (Option M54)
57
Power Cable Connection at the Drive Input from above (Option M13)
57
Redundant Fan in the Power Unit (Option M61)
57
Safety Locking System (Option M10)
57
Signal and Control Cable (Max. 2.5 MM²) (Option M32)
57
Controlled Outgoing Circuit for Auxiliary Equipment 400 V 3 AC (Option N30)
58
Suitability for Marine Use (Option M66)
58
Figure 3-12 Connecting the Motor to the Sine-Wave Filter
59
Sine-Wave Filter (Option Y15)
59
Table 3-3 Max. Permissible Cable Lengths
59
Figure 4-1 Example of Attaching and Displaying the Shock and Tilt Indicators
63
Transport Markings
64
Transport Requirements
64
Transportation
64
Figure 4-2 Example Illustration of Centers of Gravity
65
Observe Center of Gravity
65
Transport with a Fork-Lift Truck
65
Transport with a Crane
66
Using Lifting Rods
66
Figure 4-3 Lifting Bar Label
67
Figure 4-4 Securing the Lifting Rods
67
Transporting Transportation Units Packed in Boxes
68
Figure 4-5 Transporting a Transportation Unit (Still in Packaging) with a Crane
69
Removing the Packaging
69
Unpacking
69
Lifting the Cabinet off the Transport Pallet
70
Removing Load Securing Devices
70
Figure 4-6 Example: Label with Instructions for Opening the Doors
71
Opening Doors in Preparation for Use
71
Checking the Shock and Tilt Indicators Inside the Cabinet
72
Emptying the Drive
72
Storage
72
Storing a Device
73
Installation
75
Safety Instructions for Assembly
75
Mounting the Side Panels
76
Preparations
76
Remove the Rear Panel
76
Tools Required
76
Figure 5-1 Connecting the Transport Units
77
Connecting to the Foundation
78
Screwing the Transport Units Together
78
Connecting the Grounding Bars
79
Figure 5-2 Connecting Cabinets
79
Connecting the DC Bus
80
Figure 5-3 Removing the Device Fuse
80
Figure 5-4 Removing the Dust Protection
80
Figure 5-6 Remove the Screws
84
Figure 5-7 Install Battery
85
Electrical Connection
87
Safety Instructions for Electrical Connections
87
Electromagnetic Compatibility
89
Figure 6-1 Shield Connection Using a Clip
91
Electrical Requirements
92
Potential Concept
92
Table 6-1 Dimensioning Cables
92
Connecting Ground
93
Connection
93
Manually Unlocking Power-Unit Doors
93
Table 6-2 Cable Cross-Sections
93
Connecting Power Cables
94
Preparations for Connecting the Power Cables
94
Connect the Power Cable to the Motor and the Supply System
95
Design of the Motor Module
33
Inspections When Receiving the Delivery
61
Preparations for Use
61
Requirements for Installation Location
61
Scope of Delivery
61
Checking Shock and Tilt Indicators
62
Checking the Load Handling Attachments
63
Figure 5-5 Connecting the DC Bus
80
Connecting the Interface Terminals
83
Connecting the Water Circuits
83
Installing the Battery of the Uninterruptible Power Supply
84
Figure 6-6 Connection of the Supply-System Power Cable
96
Table 6-3 Drive and Motor Connection Terminals
96
Table 8-5 Parameter
145
Table 8-7 Parameter
146
Vector Control
147
U/F Control
150
Analog and Digital Inputs/Outputs
151
Analog Outputs
151
Additional Settings for Analog Outputs
153
Scaling the Input Signal of the Analog Inputs
156
Digital Inputs/Outputs
157
Digital Outputs
158
Monitoring Functions and Protective Functions
159
Insulation Monitoring
160
DC-Link Short-Circuiter
161
Tripping of the Circuit-Breaker in Case of Undervoltage
161
VDC-Max Closed-Loop Control
162
Automatic Restart
164
Controlled Stop, EMERGENCY STOP Category 1
164
Speed Monitoring with Incremental Encoder
164
External Alarms and Faults
166
Fault and System Messages
166
Message from the Grounding Switch
166
Diagnosis
167
Indicating and Rectifying Faults
167
Diagnostics Via Leds
168
Diagnostics Via Parameters
169
Maintenance
175
Safety Instructions for Maintenance
175
Grounding the System
177
Grounding with a Grounding Device
177
Grounding Using a Make-Proof Grounding Switch
180
Opening the Doors
181
Opening the Power Unit Doors for Maintenance Work
181
Manually Unlocking Power Unit Doors
182
Secure Locking System (Option M10)
183
Checklist
184
Inspection
184
Inspection and Maintenance
184
Cleaning
185
Checking Hoisting Solenoids and Security Bolts
186
Checking the Isolating Clearances
186
Cleaning Aluminum Parts
186
Equipment for Visual Inspections
186
Visual Inspections
186
Checking the Cable and Screw Terminals
187
Checking the Capacitor Release
187
Checking the Plug Connections
187
Replacing Filter Mats
188
Replacing the Filter Mats in the Roof Assembly
188
Maintaining the Fan
189
Load Operator Panel Firmware, Parameter and Signal Descriptions
190
Replacing the Back-Up Battery of the AOP30 Operator Panel
190
Repair
192
Torques
193
Replacing the AVT Combination Module
194
Replacing the Operator Panel
195
Attaching the Changing Device to the Stacker
196
Replacing the Compactflash Card
196
Replacing the Phase Module or Diode Module
196
Figure 9-12 Attaching the Changing Device to the Forklift Truck
197
Replacing the Phase Module
198
Figure 9-15 Water Connection
199
Figure 9-17 Busbar Package
200
Figure 9-19 Busbar
201
Figure 9-21 Insulators of the Phase Module and Lifting Lugs
202
Figure 9-23 Changing Device: Joining the Roller Tracks
203
Replacing the Diode Module
205
Figure 9-25 Diode Module: Water Connection
206
Figure 9-27 Diode Module: Insulators
207
Figure 9-30 Changing Device: Joining the Roller Tracks
208
Replacing the Power Stack Adapter
209
Replace the Sponge for the Leak Detector
210
Replacing Fuses
211
Door Interlock System
212
Replacing the Current Transformer
212
Replacing the Precharging Transformer
212
Replacing the Precharging Rectifier
214
Spare Parts
215
Disposal
217
Disposing of Packaging Material
217
Removing Device Components and Old Devices
217
Service & Support
219
B.1 Technical Specifications
221
Standards and Regulations
221
Technical Data and Drawings
221
Technical Specifications
221
Checklists and Forms
223
Mechanical Installation: Checklist
223
Checklist for Electrical Installation
224
Index
229
Connect the Auxiliary Voltage
97
Connecting the Encoder to the SMC30 Sensor Module
97
Figure 6-7 Connecting the External Encoder to the SMC30 Sensor Module
98
Connecting the Re-Cooling Unit to the Drive
99
Fastening the Cable Ducts with Cable Ties
99
Interconnecting Optional Connections
99
Mounting the Rear Panel
99
Description and Configuration of the PROFIBUS Interface
101
Start-Up
101
PROFIBUS Interface, Diagnostics Leds, Address Switches
102
Table 7-1 PROFIBUS Interface X126
103
Table 7-2 Description of the COM LED
103
Connecting PROFIBUS Cables
104
Setting the PROFIBUS Address
105
Requirements for Communication Via PROFIBUS
106
Operation
107
Safety Instructions for Operation
107
AOP30 Operator Panel
108
General Information about the AOP30 Operator Panel
108
Operating the Drive
108
Operation Via the AOP30 Operator Panel
108
Basic Operation of the AOP 30
110
Buttons of the AOP30
110
Figure 8-2 Menu Structure of the AOP 30
111
Configuration of the AOP30 Operator Panel
113
Define Operation Screen
113
Table 8-1 List of Signals for the Operation Screen
115
Table 8-2 Scaling
117
Table 8-3 Overview of Important Parameters (Equipment Commissioning)
131
Commissioning / Service Drive Commissioning
133
Table 8-4 Drive Object Vectormv
133
Commissioning / Service - AOP Settings
134
Commissioning / Service - AOP Diagnostics
138
Language
142
Parameter
142
Parameters
142
Parameter Types
143
Functions
144
Setpoint Channel
144
Setpoint Channel and Closed-Loop Control
144
Inhibit Functions
120
Menu Description and Setting Options
122
Operation Screen
122
Parameterization
125
Fault/Alarm Memory
127
Commissioning / Service Device Commissioning
129
Control Settings
117
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