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MEGATORQUE M-ESB-YSB2Q2QA25QQ
NSK MEGATORQUE M-ESB-YSB2Q2QA25QQ Manuals
Manuals and User Guides for NSK MEGATORQUE M-ESB-YSB2Q2QA25QQ. We have
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NSK MEGATORQUE M-ESB-YSB2Q2QA25QQ manual available for free PDF download: User Manual
NSK MEGATORQUE M-ESB-YSB2Q2QA25QQ User Manual (356 pages)
ESB Driver Unit Motor System
Brand:
NSK
| Category:
Industrial Equipment
| Size: 7.72 MB
Table of Contents
Table of Contents
12
Introduction
18
Notes to Users
19
Notes for Safety
19
Operational Remark
20
Interchangeability of Motor and Driver Unit
22
Terminology
23
Specifications
26
System Configuration
26
Control Modes
26
Functional Setting of Driver Unit
27
Example of System Configuration
28
Coding for Reference Number
30
YSB Motor
30
ESB Driver Unit for YSB Motor
30
Cable Set for ESB Driver Unit
31
Handy Terminal
31
Name of Parts
31
YSB Series Megatorque Motor
31
ESB Driver Unit
32
Handy Terminal
36
Standard Combination List
37
Combination of Motor and Driver Unit
37
Cable Set
37
Handy Terminal
37
Motor Specifications
38
YSB Series
38
Axial Load and Moment Load
40
Dimensions
41
Motors
41
ESB Driver Units
45
Dimensions of Cable Set
47
Specifications of Driver Unit
48
General Specifications
48
Functional Specification
49
Function List of Respective Driver Unit Types
50
RS-232C Interface Specifications
51
CN1: RS-232C Serial Communication Connector
51
CN1 Pin-Out
51
CN1 Signal List
51
Control Input / Output Interface Specifications --2-27
52
CN2 and CN5 Connectors: Control I/O Signal Connectors
52
Control I/O Signal Specifications of B3 and 23 Type Driver Units
53
Selection of I/O Signal Combination
53
Type
53
Polarity of Input Port
53
Pin-Out
54
CN2 Signal List (B3 and 23 Type Driver Units)
55
Control I/O Signal Specifications of B5 and 25 Type Driver Units
61
Polarity of Input Port
61
Pin-Out (CN2 and CN5: B5 and 25 Type Driver Units)
61
Signal List (CN2 and CN5: B5 and 25 Type Driver Units)
62
CN2 and CN5 Connectors: Interfacing
64
General Input
64
Pulse Train Input
64
General Output
65
Alarm Output
67
Position Feedback Signal Output
67
Analog Command Input
68
Analog Control Monitor
68
CN3: Resolver Cable Connector
69
Pin-Out
69
Signal List
69
CN4: Motor Connector
70
CN4: Pin-Out
70
TB: Terminal Block for Power Supply
71
Terminal List
71
Terminal Code and Function
72
Wiring Diagram
72
Jumper Pin
73
JP1 (Output Mode Selection of
73
Unpacking • Installation • Wiring
74
Unpacking
74
Receiving Check
74
Combination of Motor and Driver Unit
74
Installation
75
Motor Mounting
75
Fixing Motor
75
Loading Attachment (Work) to Motor
75
Checking Load Inertia
75
Driver Unit Mounting
76
Wiring
77
Motor Wiring
77
Connecting Power
78
Prevent Overheating of Motor
79
Ground Connection
79
Wiring of Connector
82
Example of B3 and 23 Driver
82
Wiring Example of B5 and 25Driver Units (CN2 and CN5 Connectors)
89
Turning on Main Power
92
Precautions
92
Indication of Power on
92
Selection of Control I/O Signal Ports
93
Selection of Input/Output Combination Type (CN2: B3 and 23 Driver Units)
93
Setting Polarity of Input Port
95
(Normally Open or Closed Contact)
95
Turn the Power and the Servo on
97
Handy Terminal Communication
98
Setting Parameters
99
Setting Without the Password
99
Setting with the Password
99
Readout of Parameter
100
TS Command
100
Use of "?" to Read out Parameter Setting
101
Tuning and Trial Running
102
Tuning Sequence
102
Automatic Tuning
103
Precaution
103
Initialize Servo Parameter
105
Execution of Automatic Tuning (Tuning Level 1)
106
Trial Running (Tuning Level 1)
107
Minor Servo Adjustment (Tuning Level 2)
109
Manual Tuning
111
Precautions for Manual Tuning
111
Adjustment of Velocity Loop Proportional Gain
111
Adjustment of Velocity Loop Integration Frequency
113
Setting Filters (Tuning Level 2)
115
Operation
118
Preparation
118
Wiring Check
118
Operation Procedure
119
Position Control Mode Operation
120
Setting Home Position
120
Setting Home Position by AZ Command
121
Setting Home Position by Home Return
122
Programmable Indexer Positioning
130
Internal Program Channel Selection
132
Programming
133
Pulse Train Command Positioning Operation
140
Pulse Train Command Format
140
Pulse Train Resolution
141
Pulse Train Input Timing
142
RS-232C Communication Position Operation
146
Velocity Control Mode Operation
148
RS-232C Communication Command Operation
148
Analog Velocity Command Operation
149
Dead Band Set to Command Voltage
150
Offsetting Analog Command
150
Function to Limit Acceleration / Deceleration
153
Torque Control Mode Operation
154
RS-232C Communication Command Operation
154
Analog Torque Command Operation
155
Dead Band Set to Command Voltage
156
Offsetting Analog Command
156
Operational Function
158
General Operation and Function
158
Servo on (SVON) Input
158
Emergency Stop (EMST) Input
159
Interruption of Positioning (STP)
160
Making Pulse Train Command or Analog Command Ineffective (INH)
161
Clearing Position Error Counter (CLR)
162
Integration Off/Lower Gain (IOFF) Input --7-6
163
Brake-Off (CLCN) Input
164
Over Travel Limit
166
Hardware over Travel Limit Sensor (DTP and OTM) Input
166
Software over Travel Limit
167
Alarm Output (DRDY and OVER)
169
Brake
170
Brake Output (BRK)
170
Brake Control Output (BRKC)
171
Brake Sequence Function
171
In-Position Output (IPOS)
173
Output Signal Format
174
Parameter in
175
Parameter IS
175
IPOS Output in Special Occasion
175
Completion of Home Return / Detection of Home Position (HOME)
177
Definition of Home Position (HCMP)
178
Velocity Threshold (SPD)
178
Target Proximity / in Target
179
Position Feedback Signal
183
Analog Velocity Monitor
184
Monitoring Via RS-232C Communication
185
Monitoring Control Input/Output Signals (B3 and 23 Driver Units)
186
Monitoring Control Input/Output Signals (B5 and 25 Driver Units)
187
Monitoring Pulse Train Input Counter
188
Monitoring Current Position
188
Monitoring Position Error Counter
189
Monitoring Motor Velocity
189
Monitoring Torque Command and Software Thermal Loading
190
Monitoring State of Automatic Gain Switching
190
Monitoring Parameter Setting
191
Monitoring Alarm Identification
192
Monitoring Contents of Channel
192
Monitoring Histories of Program Execution and Change on Control I
193
Monitoring Analog Control
195
For more Advanced Operation
197
Absolute Position Scale (for Absolute Position Sensor)
197
Direction of Position Scale
197
Resolution of Position Scale
198
Offsetting Position Data
199
Monitoring Position Data
199
Setting User Home Position
200
Incremental Position Scale (for Incremental Position Sensor)
201
Resolution of Position Scale
201
Direction of Position Scale
201
Type of Position Scale
202
Resetting Position Data
204
Example of Setting Position Scale
204
Digital Filter
205
Feed Forward Compensation
206
Integration Limiter: ILV
207
Dead Band: DBP
208
Automatic Gain Switching
209
Acceleration Profiling
210
RS-232C Communication
214
Specifications of Communication
214
Communication Procedure
214
Turning on Power
214
Command Entry
215
Password
216
Canceling Command
217
Error
218
Communication with Personal Computer --7-64
221
Set-Up of Hyperterminal
221
Store Parameters of ESB Driver Unit
222
Transmit Stored Parameters to ESB Driver Unit
222
Daisy Chain Communication
223
Procedure to Set Daisy Chain Communication
223
Initial Setting
224
Interfacing
225
Operation
227
Termination of Daisy Chain Mode
228
8.1. Glossary of Command and Parameter
230
8 Glossary of Command and Parameter -8-1
230
AB: I/O Polarity
230
AD: Absolute Positioning, Degree
231
AE: Automatic Tuning Error, Alarm Type
232
AF: Analog Command Offset
232
AG : Analog Command Gain
232
AL: Acceleration Limiter
233
AN: Axis Number
233
AO: Absolute Position Scale Offset
233
AR: Absolute Positioning, Resolver
234
AS: Read out Daisy Chain Status
234
AT: Automatic Tuning
235
AX: Axis Select
235
AZ : Absolute Zero Position Set
235
BF : Brake Sequence Function
236
BM: Backspace Mode
236
CC: Clear Channel
237
CD: Delete Channel
238
Editing Program to Channel
238
CI: Insert Channel
239
CM: Communication Mode
239
CO : Position Error Counter over Limit
240
CR : Circular Resolution
240
CS : Acceleration Pattern Select
240
CS : Acceleration Pattern Select
241
CV: Channel Velocity
241
CX: Setting CS Function
242
CY: Criterion to Function CS
242
Check Actual Acceleration
242
DB: Dead Band
243
DC: Digital RS-232C Command
243
DI: Direction Inversion
244
DP: Debugger for Program
244
DT: Direct Teaching
244
EC: End of Command Message
245
EP: Excessive Position Error, Alarm Type
245
FC : Friction Compensation
245
FD: Feed Back Direction Mode
246
FF: Feed Forward Gain
246
FO: Low-Pass Filter off Velocity
246
FP: Low-Pass Filter, Primary
247
FS : Low-Pass Filter, Secondary
247
FW: FIN Width
248
FZ: Feedback Phase Z Configuration
248
GP: Gain Switching Point
249
GT: Switching Gain Timer
249
HA: Home Return Acceleration
249
HD: Home Return Direction
250
HI: Home In-Position
250
HO: Home Offset
250
HS: Home Return Start
251
HT : Hardware Travel Limit Over, Alarm Type --8-22
251
HV: Home Return Velocity
251
HW: HOME Signal Holding Time
252
HZ: Home Return Near-Zero Velocity
252
ID: Incremental Positioning, Degree
253
ILV: Integration Limit
253
IM: IOFF Mode
254
IN: In-Position
254
IO: Input/Output Monitor
254
IR: Incremental Positioning, Resolver
255
IS: In-Position Stability Counter
255
JA: Jog Acceleration
256
JP: Jump
256
JV: Jog Velocity
256
KB: Kill Brake
257
LG: Lower Gain
257
LO: Load Inertia
257
LR: Low Torque Ripple
257
MA: Move Acceleration
258
MD: Move Deceleration
258
MI : Read Motor
258
MM: Multi-Line Mode
259
MN: Monitor Select
259
MO Motor off
260
MS: Motor Stop
260
MT: Motor Torque (Factory Use Only)
260
MV: Move Velocity
260
NA : Near Position
261
NB : Near Position
261
NMA: Near a Output Mode
261
NMB: Near B Output Mode
261
NP: Notch Filter, Primary
262
NQ: Notch Filter, Q Parameter
262
NS: Notch Filter, Secondary
262
NW: Chattering Preventive Timer
263
OE: Sequence Option Edit
263
OG: Origin Set
263
OL: Overload Limit (Factory Use Only)
263
OM: Output Signal Mode
264
OP: Forced Output Port Primary/Extended
264
OR: Criterion, Overrun Alarm
265
OS: Origin Setting Mode
265
OTP: over Travel Limit Switch Position
265
OTM: over Travel Limit Switch Position
265
PE: Program Error, Alarm Type
267
PG: Position Gain
267
PH: Program Home Return
267
PS: Position Scale Select
268
RA: Read Analog Command
268
RC: Rated Current (Factory Use Only)
268
RI: Rotor Inertia (Factory Use Only)
269
ABS/INC (Factory Use Only)
269
RP: Read Pulse Train Command
269
RR : Resolver Resolution (Factory Use Only)
270
SB: Criterion, SPD Signal Output
270
SE: Serial Error
270
SG: Servo Gain
271
System Initialization
271
Set Control Mode
272
SO : SPD Output Mode
272
SP: Start Program
273
ST: Speed Stability Timer
273
Servo on
273
TA: Tell Alarm Status
274
TC: Tell Channel Program
275
TE: Tell Position Error Counter
275
TG: Tell Gain Switching
275
TI: Timer
276
TL: Torque Limit Rate
276
TO: Software Travel Limit Over, Alarm Type
276
TP: Tell Position
277
TR: Tell RDC Position Data
277
TS: Tell Settings
278
TT: Tell Torque & Thermal
280
TV: Tell Velocity
280
TY: I/O Type
281
VG: Velocity Gain
281
VGL: Velocity Gain, Lower
282
Velocity Integrator Frequency
282
VIL: Velocity Integrator Frequency, Lower
282
VM: Velocity Integrator Mode
283
VO: Velocity Error over Limit
283
VW: Velocity Error over Limit Width
283
WC: Brake-On Timer
283
WD : Write Data to EEPROM
284
WM: Write Mode to EEPROM
284
WU: Brake-Off Timer
284
ZAS: Start Point of Zone a
285
ZAE: End Point of Zone a
285
ZBS: Start Point of Zone B
285
ZBE: End Point of Zone B
285
Parameter List
286
Maintenance
296
Precautions
296
Periodical Check
297
Motor
297
Driver Unit and Cable Set
297
Periodical Replacement of Parts
298
Motor
298
Driver Unit
298
Storing
298
Warranty Period and Covering Range
299
Warranty Period
299
Limited Warranty
299
Immunities
299
Service Fee
299
Alarm
300
Identifying Alarm
300
LED Alarm Indicator
300
Using TA Comand
301
Alarm History
302
Alarm List
303
Normal State
303
Alarm State
304
Cause and Remedy of Alarm
307
CPU Error
307
Heat Sink Overheat or Regeneration Redistor Overheat: P0
307
Abnormal Main AC Line
308
Over Current: P2
308
Control AC Line under Voltage: P3
308
Resolver Circuit Error: A0
309
Software Thermal Sensor: A3
309
Velocity Error Over: A4
310
Home Position Undefiend: A5
310
Brake Error: A8
310
Memory Error: E0
311
EEPROM Error: E2
311
System Error: E7
311
Interface Error: E8
311
Analog Command Error: E9
311
Excessive Position Error: F1
312
Software over Travel Limit: F2
312
Hardware over Travel Limit: F3
312
Emergency Stop: F4
312
Troubleshooting
314
Identifying Problem
314
Troubleshooting
315
Power Trouble
316
Motor Trouble
317
Command Trouble
319
Terminal Trouble
323
Brake Sequence Function
323
Appendix 1: Monitoring Input/Output Signals
324
Appendix 2: How to Check Motor Condition
330
Appendix 3: Initialization of Driver Unit
334
Appendix 4: How to Replace ESB Driver Unit
337
Appendix 5: Regeneration Dump Resistor
344
Appendix 6: Wiring of RS-232C Communication Cable
346
Appendix 7: ESBB3 Driver Unit Parameter/Program List
347
Appendix8: ESB23 Driver Unit Parameter/Program List
348
Appendix 8: ESB23 Driver Unit
349
Appendix 9: ESBB5 Driver Unit Parameter/Program List
349
Appendix 10: ESB25 Driver Unit Parameter/Program List
351
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