Lenze I95AE275F Manuals

Manuals and User Guides for Lenze I95AE275F. We have 2 Lenze I95AE275F manuals available for free PDF download: Commissioning Manual, Mounting And Switch-On Instructions

Lenze I95AE275F Commissioning Manual (472 pages)

Servo Inverters

Brand: Lenze | Category: Inverter | Size: 4 MB

Table of Contents
3
1 About this Document

15
- Document Description
  15
  - Further Documents
    15
- Notations and Conventions
  16
2 Safety Instructions

17
- Basic Safety Instructions
  17
- Application as Directed
  17
- Residual Hazards
  18
3 Product Information

19
- Identification of the Products
  19
  - Product Codes
    19
  - Nameplates
    20
- Features
  21
4 Commissioning

27
5 Basic Setting

37
- Device Name
  37
- Mains Voltage
  37
- Function Assignment of the Inputs and Outputs (Default Setting)
  37
- Motor Data
  38
  - Select Motor from Motor Catalogue
    39
  - Manual Setting of the Motor Data
    41
- Motor Control Mode
  44
6 Technology Application (TA) Basic Settings

45
- Kinematic Settings
  46
- Motion Settings
  53
  - Quick Stop
    53
  - Halt
    54
  - Following Error Monitoring
    54
  - Target Position Detection
    55
  - Motor/Encoder Standstill Detection
    55
  - Conditioning of the Encoder Signal
    55
  - Behaviour in the Event of Inverter Disable
    56
  - Control Modes
    57
  - Manual Jog (Inching Mode)
    58
  - Homing
    59
    
    Homing Modes
    61
    
    Digital Input for Reference Switch
    70
    
    Motor/Encoder Behaviour after Mains Switching
    70
  - Limitations
    71
    
    Torque Limits
    71
    
    Maximum Values for Travel Profiles
    72
    
    Hardware Limit Switches
    73
    
    Software Limit Switches
    75
    
    Safety Limits
    76
  - Status Signals
    78
- Defining Control Sources
  80
  - Source of Quick Stop
    80
  - Source of Error Reset
    80
  - Source of Digital Output 1
    81
  - Source of Monitoring Signal
    82
- System Bus Communication
  84
7 Configuring the "Electronic Gearbox" TA

91
- Control Settings
  92
- Interface
  93
- Master Value Sources
  99
  - System Bus
    100
  - Feedback System for the Technology Application
    101
  - Virtual Master
    103
    
    Simulation of the Virtual Master
    110
    
    Speed Via Analog Input 1
    111
    
    External Master Values
    112
- External Torque Limitation
  115
- Velocity Synchronization
  117
- Clutching
  119
- Clutching with Basic Speed
  120
- Connecting the Velocity Offset
  122
- Position Trimming
  124
- Signal Flow
  127
8 Start, Stop and Rotating Direction Commands

129
- Control Selection
  129
9 Configure Position Control

130
- Basic Setting
  131
  - Following Error Detection and In-Position Detection
    132
  - Interpolation
    133
- Operating Mode "Cia 402 Cyclic Sync Position Mode (Csp)
  134
  - Default Mapping
    134
  - Signal Flow
    135
  - Control Commands and Status Information
    137
- Process Input Data (Cia 402 Objects)
  138
- Process Output Data (Cia 402 Objects)
  139
- Monitoring the Position Error
  140
- Position Detection with Touch Probe (TP)
  141
  - Default Mapping
    141
  - General Mode of Operation
    142
  - Filtering of the Touch Probe Signal
    142
  - Compensation of Runtime Delays
    143
  - Touch Probe Control Word
    144
  - Touch Probe Status Word
    144
  - Extension for the Digital Inputs DI3 and DI4
    145
  - Detected Time Stamp and Positions
    145
- Setpoint Diagnostics
  146
10 Configure Speed Control

147
- Basic Setting
  147
- Operating Mode "Cia 402 Velocity Mode (Vl)
  148
  - Default Mapping
    148
  - Signal Flow (Servo Control)
    149
  - Signal Flow (V/F Characteristic Control)
    151
- Operating Mode "Cia 402 Cyclic Sync Velocity Mode (Csv)
  153
  - Default Mapping
    153
  - Signal Flow (Servo Control)
    154
  - Signal Flow (V/F Characteristic Control)
    156
  - Control Commands and Status Information
    158
- Process Input Data (Cia 402 Objects)
  159
- Process Output Data (Cia 402 Objects)
  161
- Monitoring the Speed Deviation
  162
11 Configuring the Torque Control

163
- Basic Setting
  164
  - Torque Limits
    165
  - Speed Limitation
    166
- Operating Mode "Cia 402 Cyclic Sync Torque Mode (Cst)
  167
  - Default Mapping
    167
  - Signal Flow
    168
  - Control Commands and Status Information
    170
- Process Input Data (Cia 402 Objects)
  171
- Process Output Data (Cia 402 Objects)
  173
- Setpoint Diagnostics
  174
12 Configuring the Feedback System

175
- Configure Feedback System for Motor Control
  176
  - General Settings
    177
  - Resolver Settings
    178
    
    Resolver Error Compensation
    180
  - Encoder Settings
    182
    
    Sincos Encoder
    183
    
    Sincos Absolute Value Encoder with HIPERFACE® Protocol
    183
    
    SSI Encoder
    185
    
    Evaluation of the Signal Quality
    187
  - Detection of Changed Settings of the Feedback System
    188
  - Diagnostics
    188
- Second Feedback System for the Techology Application
  189
  - General Settings
    189
  - Resolver Settings
    190
    
    Resolver Error Compensation
    191
  - Encoder Settings
    193
    
    Sincos Encoder
    194
    
    Sincos Absolute Value Encoder with HIPERFACE® Protocol
    194
    
    SSI Encoder
    196
    
    Evaluation of the Signal Quality
    198
  - Detection of Changed Settings of the Feedback System
    199
  - Diagnostics
    199
- Encoder: Evaluation of Safely Speed and Position
  200
- Synchronous Motor: Pole Position Identification (PPI)
  201
13 Configuring the Motor Control

212
- Servo Control for Synchronous Motor (SC-PSM)
  213
  - Required Commissioning Steps
    213
- Servo Control for Asynchronous Motor (SC-ASM)
  214
  - Required Commissioning Steps
    214
- Sensorless Control for Synchronous Motor (SL-PSM)
  214
- V/F Characteristic Control for Asynchronous Motor (VFC Open Loop)
  215
  - Required Commissioning Steps
    215
  - Basic Setting
    216
  - Define V/F Characteristic Shape
    217
    
    Linear V/F Characteristic
    217
    
    Square-Law V/F Characteristic
    217
    
    User-Definable V/F Characteristic
    218
  - Activate Voltage Vector Control (Imin Controller)
    219
  - Set Voltage Boost
    221
  - Set Load Adjustment
    222
  - Set Slip Compensation
    222
  - Set Oscillation Damping
    223
  - Optimising the Stalling Behaviour
    224
  - Flying Restart Circuit
    225
- Parameterisable Motor Functions
  227
  - DC Braking
    227
  - Short-Circuit Braking
    228
  - Holding Brake Control
    229
    
    Basic Setting
    230
    
    Brake Holding Load
    231
    
    Torque Feedforward Control
    232
    
    Manual Brake Control
    232
- Options for Optimising the Control Loops
  233
  - Automatic Motor Identification (Energized)
    233
  - Tuning of the Motor and the Speed Controller
    234
  - Inverter Characteristic
    236
    
    Compensating for Inverter Influence
    237
    
    Extended Settings for Identification
    238
    
    Load Standard Inverter Characteristic
    238
  - Motor Equivalent Circuit Diagram Data
    239
  - Motor Control Settings
    240
    
    Speed Controller
    240
    
    Current Controller
    243
    
    ASM Field Controller
    245
    
    ASM Field Weakening Controller
    246
    
    ASM Field Weakening Controller (Extended)
    246
    
    PSM Field Weakening Controller
    247
    
    Imax Controller
    248
    
    Flying Restart Controller
    248
    
    Position Controller
    249
- Fine Adjustment of the Motor Model
  250
- Parameterise Filter Elements in the Setpoint Path
  260
  - Jerk Limitation
    260
  - Notch Filter (Band-Stop Filter)
    261
- Motor Protection
  264
- Frequency and Speed Limitations
  276
- Testing the Motor Control
  277
14 O Extensions and Control Connections

283
- Configure Digital Inputs
  283
- Configure Analog Inputs
  285
  - Analog Input 1
    285
- Configure Digital Outputs
  287
  - Digital Output 1
    287
15 Configure Engineering Port

288
- Basic Setting
  289
- NTP Server Addresses
  290
- Diagnostics
  290
16 Configuring the Network

291
- Device Profile Cia
  292
  - Supported Operating Modes
    292
  - Basic Setting
    293
  - Process Input Data
    293
  - Process Output Data
    293
  - Commands for Device State Control
    294
    
    Switch on
    295
    
    Enable Operation
    296
    
    Activate Quick Stop
    297
    
    Pulse Inhibit
    298
    
    Reset Fault
    299
  - Device States
    300
    
    Not Ready to Switch on
    302
    
    Switch-On Inhibited
    303
    
    Ready to Switch on
    304
    
    Switched on
    305
    
    Operation Enabled
    306
    
    Quick Stop Active
    307
    
    Fault Reaction Active
    308
    
    Trouble
    309
- Ethercat
  310
  - Commissioning
    311
  - Basic Setting and Options
    314
    
    Synchronisation with "Distributed Clocks" (DC)
    314
    
    Parameterising Additional Functions
    314
  - Process Data Transfer
    317
    
    Standard Mapping
    317
    
    Dynamic (Free) Configuration
    317
    
    Further Communication Objects
    317
    
    Expert Settings
    317
  - Parameter Data Transfer
    318
  - Monitoring
    318
  - Diagnostics
    319
    
    LED Status Display
    319
    
    Information on the Network
    319
    
    Ethercat Master Diagnostics
    319
    
    Error History Buffer
    329
    
    Device Identification
    329
- Profinet
  330
  - Commissioning
    331
    
    Settings in the »EASY Starter
    331
    
    Restarting or Stopping the Communication
    332
    
    Settings in the Siemens »TIA Portal
    332
    
    Device Description File
    333
    
    Establishing a Connection to the »EASY Starter« Via PROFINET
    333
  - Basic Setting and Options
    334
    
    Station Name and IP Configuration
    334
    
    Suppress Diagnostic Messages to the IO Controller
    335
  - Process Data Transfer
    335
  - Parameter Data Transfer
    336
  - Monitoring
    337
  - Diagnostics
    339
    
    LED Status Display
    339
    
    Information on the Network
    339
  - Profisafe
    341
  - Profienergy
    341
    
    Supported Commands
    341
    
    Supported Measured Values
    341
- Ethercat System Bus
  342
  - Commissioning
    344
  - Basic Setting and Options
    345
  - Process Data Transfer
    346
    
    Standard Mapping
    347
    
    Process Output Data
    347
    
    Process Input Data
    347
  - Monitoring
    348
  - Diagnostics
    349
    
    LED Status Displays
    349
    
    Information on the Network
    349
    
    Device Identification
    351
17 Device Functions

353
- Optical Device Identification
  353
- Reset Parameters to Default
  354
- Saving/Loading the Parameter Settings
  355
- Enabling the Device
  356
- Restart Device
  356
- Restarting Extended Safety
  356
- Export Logbook
  356
- Delete Logbook Files
  357
- Activate Loaded Application
  357
- Uploading the Application
  357
- Inverter Control Word
  358
- Access Protection
  358
  - Brand Protection
    358
- Switching Frequency Changeover
  358
- Device Overload Monitoring (I*T)
  359
- Heatsink Temperature Monitoring
  360
- Update Device Firmware
  360
  - Manual Firmware Download with »EASY Starter (Firmware Loader)
    360
    
    17.16.1.1 Download Via Ethernet Connection
    360
18 Additional Functions

361
- Brake Energy Management
  361
  - Use of a Brake Resistor
    361
- Manual Jog Parameters
  362
- Mains Failure Control
  363
- Oscilloscope Function
  364
19 Safety Functions

373
- Safe Torque off (STO)
  374
- Safe Emergency Stop (SSE)
  376
- Ramp Monitoring
  377
- Safe Stop 1 (SS1)
  379
- Safe Stop 2 (SS2)
  382
- Safe Operating Stop (SOS)
  385
- Safe Maximum Speed (SMS)
  387
- Safely-Limited Speed (SLS)
  388
- Safe Speed Monitor (SSM)
  393
- Safely Limited Increment (SLI)
  394
- Safe Direction (SDI)
  396
- Safely-Limited Position (SLP)
  398
- Position-Dependent Safe Speed (PDSS)
  401
- Mini-Homing
  403
- Safe Homing (SHOM)
  404
- Safe Cam (SCA)
  408
- Operation Mode Selector (OMS)
  410
- Enable Switch (ES)
  413
- Repair Mode Select (RMS)
  414
- Cascading (CAS)
  416
- Safe Network Interfaces
  417
  - Fsoe Connection
    417
- Connection to the Applications
  418
  - Inputs
    418
  - Outputs
    419
  - Internal Communication
    419
  - Control Signals
    419
  - Status Signals
    421
- Safe Parameter Setting
  425
  - Safety Address
    425
  - Parameter Set Information
    425
- Response Times
  426
- Diagnostics
  429
  - LED Status Display
    429
    
    19.25.1.1 LED Status During Parameter Set Transfer
    429
  - Error History Buffer
    429
  - Diagnostic Parameters
    431
20 Technical Data

432
- Standards and Operating Conditions
  432
  - Conformities/Approvals
    432
  - Protection of Persons and Device Protection
    432
  - EMC Data
    432
  - Motor Connection
    433
  - Environmental Conditions
    433
  - Electrical Supply Conditions
    433
- 3-Phase Mains Connection
  434
  - Rated Data
    434
- 3-Phase Mains Connection 480 V
  436
  - Rated Data
    436
21 Appendix

438
- Parameter Attribute List
  438
- Glossary
  471

Lenze I95AE275F Mounting And Switch-On Instructions (144 pages)

Brand: Lenze | Category: Inverter | Size: 6 MB

Deutsch

5
- Table of Contents
  5
- Über dieses Dokument
  
  7
  - Dokumentbeschreibung
    7
    
    Weiterführende Dokumente
    7
  - Schreibweisen und Konventionen
    8
- Sicherheitshinweise
  
  9
  - Grundlegende Sicherheitshinweise
    9
  - Bestimmungsgemäße Verwendung
    9
  - Handhabung
    10
  - Restgefahren
    10
  - Lizenzinformation
    11
- Produktinformation
  
  12
  - Identifizierung der Produkte
    12
    
    Produktcodes
    12
    
    Typenschilder
    13
  - Ausstattung
    14
- Mechanische Installation
  
  21
  - Abmessungen
    21
- Elektrische Installation
  
  33
  - Wichtige Hinweise
    33
  - Netzanschluss
    36
    
    Anschlusspläne
    36
    
    3-Phasiger Netzanschluss 400 V
    38
    
    Klemmendaten
    38
    
    Absicherungsdaten
    40
    
    3-Phasiger Netzanschluss 480 V
    42
    
    Anschlusspläne
    42
    
    Klemmendaten
    43
    
    Absicherungsdaten
    44
  - Anschluss an das IT-Netz
    47
  - Steueranschlüsse
    51
  - Netzwerke
    52
    
    Profinet
    52
    
    Systembus Ethercat
    53
  - Funktionale Sicherheit
    54
    
    Basic Safety - STO
    55
    
    Anschlussplan
    55
    
    Klemmendaten
    56
    
    Extended Safety
    57
    
    Anschlussplan
    58
    
    Klemmendaten
    60
- Inbetriebnahme
  
  61
- Diagnose und Störungsbeseitigung
  
  68
  - LED-Statusanzeigen
    68
- Technische Daten
  
  69
  - Normen und Einsatzbedingungen
    69
    
    Konformitäten/Approbationen
    69
    
    Personenschutz und Geräteschutz
    69
    
    Angaben zur EMV
    69
    
    Motoranschluss
    70
    
    Umweltbedingungen
    70
    
    Netzbedingungen
    70
  - 3-Phasiger Netzanschluss 400 V
    71
    
    Bemessungsdaten
    71
  - 3-Phasiger Netzanschluss 480 V
    73
    
    Bemessungsdaten
    73
English

75
- About this Document
  
  77
  - Document Description
    77
    
    Further Documents
    77
  - Notations and Conventions
    78
- Safety Instructions
  
  79
  - Basic Safety Instructions
    79
  - Application as Directed
    79
  - Handling
    80
  - Residual Hazards
    80
  - Licence Information
    81
- Product Information
  
  82
  - Identification of the Products
    82
    
    Product Codes
    82
    
    Nameplates
    83
  - Features
    84
- Mechanical Installation
  
  91
  - Dimensions
    91
- Electrical Installation
  
  103
  - Important Notes
    103
  - Mains Connection
    106
    
    3-Phase Mains Connection 400 V
    106
    
    Connection Diagrams
    106
    
    Terminal Data
    108
    
    Fusing Data
    110
    
    3-Phase Mains Connection 480 V
    112
    
    Connection Diagrams
    112
    
    Terminal Data
    113
    
    Fusing Data
    114
  - Connection to the IT System
    117
  - Control Connections
    121
  - Networks
    122
    
    Profinet
    122
    
    Ethercat System Bus
    123
  - Functional Safety
    124
    
    Basic Safety - STO
    125
    
    Connection Diagram
    125
    
    Terminal Data
    126
    
    Extended Safety
    127
    
    Connection Diagram
    128
    
    Terminal Data
    129
- Commissioning
  
  130
  - Important Notes
    130
  - Operating Interfaces
    131
    
    Engineering Tool "EASY Starter
    132
    
    Generate a Connection between Inverter and "EASY Starter
    133
  - General Information on Parameter Setting
    134
    
    Favourites
    134
    
    Configuring the "Favourites
    134
  - Commissioning
    135
  - Saving the Parameter Settings
    136
    
    Save Parameter Settings with "EASY Starter
    136
- Diagnostics and Fault Elimination
  
  137
  - LED Status Display
    137
- Technical Data
  
  138
  - Standards and Operating Conditions
    138
    
    Conformities/Approvals
    138
    
    Protection of Persons and Device Protection
    138
    
    EMC Data
    138
    
    Motor Connection
    139
    
    Environmental Conditions
    139
    
    Electrical Supply Conditions
    139
  - 3-Phase Mains Connection 400 V
    140
    
    Rated Data
    140
  - 3-Phase Mains Connection 480 V
    142
    
    Rated Data
    142

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Lenze I95AE275F Manuals

Lenze I95AE275F Commissioning Manual (472 pages)

Table of Contents

1 About this Document

2 Safety Instructions

3 Product Information

4 Commissioning

5 Basic Setting

6 Technology Application (TA) Basic Settings

7 Configuring the "Electronic Gearbox" TA

8 Start, Stop and Rotating Direction Commands

9 Configure Position Control

10 Configure Speed Control

11 Configuring the Torque Control

12 Configuring the Feedback System

13 Configuring the Motor Control

14 O Extensions and Control Connections

15 Configure Engineering Port

16 Configuring the Network

17 Device Functions

18 Additional Functions

19 Safety Functions

20 Technical Data

21 Appendix

Lenze I95AE275F Mounting And Switch-On Instructions (144 pages)

Table of Contents

Deutsch

Über dieses Dokument

Sicherheitshinweise

Produktinformation

Mechanische Installation

Elektrische Installation

Inbetriebnahme

Diagnose und Störungsbeseitigung

Technische Daten

English

About this Document

Safety Instructions

Product Information

Mechanical Installation

Electrical Installation

Commissioning

Diagnostics and Fault Elimination

Technical Data

Related Products

Lenze Categories