ABB ACS800-04 Drive Module Manuals

Manuals and User Guides for ABB ACS800-04 Drive Module. We have 8 ABB ACS800-04 Drive Module manuals available for free PDF download: Cabinet Installation And Operating Instruction, Hardware Manual, Installation Manual, Application Manual

ABB ACS800-04 Hardware Manual (144 pages)

Drive Modules

Brand: ABB | Category: Controller | Size: 4.96 MB

ACS800 Single Drive Manuals
10
Safety Instructions

13
- What this Chapter Contains
  13
- Use of Warnings and Notes
  13
- Installation and Maintenance Work
  14
  - Grounding
    15
  - Mechanical Installation and Maintenance
    16
  - Printed Circuit Boards
    16
  - Fibre Optic Cables
    16
- Operation
  17
- Permanent Magnet Motor
  18
  - Installation and Maintenance Work
    18
  - Start-Up and Operation
    18
  - Table of Contents
    19
Table of Contents

25
About this Manual

25
- What this Chapter Contains
  25
- Compatibility
  25
- Intended Audience
  25
- Categorization According to the Frame Size
  25
- Categorization According to the + Code
  25
- Contents
  26
- Installation and Commissioning Flowchart
  27
- Product and Service Inquiries
  28
- Product Training
  28
- Providing Feedback on ABB Drives Manuals
  28
- Terms and Abbreviations
  29
Acs800-04/U4

31
- What this Chapter Contains
  31
- Layout
  31
- Type Code
  32
- Main Circuit and Control
  33
  - Diagram
    33
  - Operation
    34
  - Printed Circuit Boards
    34
  - Motor Control
    34
Planning the Cabinet Assembly

35
Mechanical Installation

43
- Unpacking the Unit
  43
  - Delivery Check
    44
- Before Installation
  44
  - Requirements for the Installation Site
    44
    
    Floor
    44
- Installation Procedure
  45
- Flange Mounting
  46
Planning the Electrical Installation

49
Electrical Installation

67
Motor Control and I/O Board (RMIO)

85
- What this Chapter Contains
  85
- Note on Terminal Labelling
  85
- Note on External Power Supply
  85
- RMIO Board Specifications
  88
  - Analogue Inputs
    88
  - Constant Voltage Output
    88
  - Auxiliary Power Output
    88
  - Analogue Outputs
    88
  - Digital Inputs
    88
  - Relay Outputs
    89
  - DDCS Fibre Optic Link
    89
  - 24 V DC Power Input
    89
Installation Checklist

91
- Checklist
  91
Maintenance

93
- What this Chapter Contains
  93
- Safety
  93
- Maintenance Intervals
  93
- Heatsink
  93
- Fan
  94
  - Fan Replacement (R2, R3)
    94
  - Fan Replacement (R4)
    95
  - Fan Replacement (R5)
    96
  - Fan Replacement (R6)
    97
- Additional Fan
  97
  - Replacement (R2, R3)
    97
  - Replacement (R4, R5)
    98
  - Replacement (R6)
    98
- Capacitors
  98
  - Reforming
    98
- Leds
  98

ABB ACS800-04 Hardware Manual (146 pages)

drive modules

Brand: ABB | Category: Control Unit | Size: 16.32 MB

Table of Contents
5
Safety Instructions
11
What this Chapter Contains
11
Use of Warnings and Notes
11
Installation and Maintenance Work
12
Grounding
13
Mechanical Installation and Maintenance
14
Printed Circuit Boards
14
Fiber-Optic Cables
15
Operation
15
Permanent Magnet Motor
16
Installation and Maintenance Work
16
Start-Up and Operation
16
Introduction to this Manual
17
What this Chapter Contains
17
Target Audience
17
Categorization According to the Frame Size
17
Categorization According to the Plus Code
18
Contents
18
Installation, Commissioning and Operating Flowchart
19
Terms and Abbreviations
21
Operation Principle and Hardware Description
23
What this Chapter Contains
23
ACS800-04/U4 Product Overview
24
ACS800-04M Product Overview
25
Example Configurations
25
Type Designation Label
26
Type Code
27
Main Circuit and Control Interfaces
29
Diagram
29
Operation
29
Printed Circuit Boards
30
Motor Control
30
Connections of the RDCU Control Unit
31
Mechanical Installation
33
What this Chapter Contains
33
Unpacking the Unit
33
Before Installation
34
Delivery Check
34
Requirements for the Installation Site
34
Cooling Air Flow
35
Cable Channel in the Floor below the Cabinet
35
Attaching the Cabinet to the Floor and Wall
35
Electric Welding
35
Planning the Electrical Installation
37
What this Chapter Contains
37
Motor Selection and Compatibility
38
Protecting the Motor Insulation and Bearings
39
Requirements Table
40
Permanent Magnet Motor
44
Supply Connection
45
Disconnecting Device
45
Fuses
45
Main Contactor
45
Thermal Overload and Short-Circuit Protection
46
Thermal Overload Protection of the Drive and the Input and Motor Cables
46
Thermal Overload Protection of the Motor
46
Sensors
46
Protecting the Motor and Motor Cable in Short Circuits
47
Protection against Short Circuits in the Drive or Supply Cable
47
Ground Fault Protection
48
Emergency Stop Devices
48
Restarting after an Emergency Stop
48
Power-Loss Ride-Through Function
48
Prevention of Unexpected Start-Up (Option +Q950)
49
Terminal for the User Connection
50
Safe Torque off (Option +Q967)
51
Terminal for the User Connection
53
Selecting the Power Cables
54
Alternative Power Cable Types
55
Motor Cable Shield
55
Additional US Requirements
56
Conduit
56
Armored Cable / Shielded Power Cable
56
Power Factor Compensation Capacitors
57
Equipment Connected to the Motor Cable
57
Installation of Safety Switches, Contactors, Connection Boxes, Etc
57
Bypass Connection
57
Using a Contactor between the Drive and the Motor
58
Tive Loads
59
Selecting the Control Cables
60
Relay Cable
60
Control Panel Cable
60
Connection of a Motor Temperature Sensor to the Drive I/O
61
Installation Sites above 2000 Metres (6562 Feet)
61
Routing the Cables
62
Control Cable Ducts
62
Electrical Installation
63
What this Chapter Contains
63
Checking the Insulation of the Assembly
63
Drive
63
Supply Cable
63
Motor and Motor Cable
64
IT (Ungrounded) Systems
64
Installation of Optional EMC Filter (+E202)
64
Example Wiring Diagram
65
Power Cable Connection Diagram
66
Grounding of the Cable Shields
67
Fastening US Cable Lugs
68
Example Mounting
68
Connections of the RDCU
69
Connecting the Control Cables to the RMIO Board
70
Connecting the Shield Wires at the RMIO Board
70
Securing the Control Cables Mechanically
70
Settings of the Cooling Fan Transformer
71
Installation of Optional Modules
71
Cabling of I/O and Fieldbus Modules
71
Pulse Encoder Module Cabling
72
Fiber-Optic Link
72
Warning Sticker
72
Removing the Protective Covering from the Drive Module Air Outlet
73
Motor Control and I/O Board (RMIO)
75
What this Chapter Contains
75
Note on Terminal Labelling
75
Note on External Power Supply
76
Parameter Settings
76
External Control Connections (Non-US)
77
External Control Connections (US)
78
RMIO Board Specifications
79
Analogue Inputs
79
Constant Voltage Output
79
Auxiliary Power Output
79
Analogue Outputs
79
Digital Inputs
79
Relay Outputs
80
DDCS Fiber-Optic Link
80
DC Power Input
80
Installation Checklist
83
What this Chapter Contains
83
Checklist
83
Start-Up and Use
85
What this Chapter Contains
85
Start-Up Procedure
86
Control Panel
87
Removing the Control Panel
87
Maintenance
89
What this Chapter Contains
89
Safety
89
Maintenance Intervals
90
Layout
91
Heatsink
92
Fan
92
Replacing the Fan (R7)
93
Replacing the Fan (R8)
94

ABB ACS800-04 Cabinet Installation And Operating Instruction (162 pages)

Drive Modules

Brand: ABB | Category: Industrial Electrical | Size: 17.02 MB

ABB ACS800-04 Hardware Manual (118 pages)

ACS800 series

Brand: ABB | Category: Controller | Size: 2.84 MB

ABB ACS800-04 Hardware Manual (114 pages)

Drive Modules (90 to 500 kW) Drive Modules (125 to 600 HP)

Brand: ABB | Category: Control Unit | Size: 3.32 MB

ACS 800 Single Drive Manuals
2
- Table of Contents
  5
- Table of Contents
  10
Safety Instructions
11
What this Chapter Contains
11
To Which Products this Chapter Applies
11
Use of Warnings and Notes
11
Installation and Maintenance Work
12
- Grounding
  13
- Fibre Optic Cables
  13
Mechanical Installation
14
Operation
14
Permanent Magnet Motor
15
- Installation and Maintenance Work
  15
- Operation
  15
About this Manual
17
What this Chapter Contains
17
Target Audience
17
Common Chapters for Three Products
17
Categorization According to the Frame Size
17
Contents
17
Installation and Commissioning Flowchart
18
Inquiries
19
The ACS800-04/U4
21
What this Chapter Contains
21
- Control Interfaces
  22
Type Code
23
Main Circuit and Control
24
- Diagram
  24
- Operation
  24
- Printed Circuit Boards
  25
- Motor Control
  25
Cabinet Construction
27
- Disposition of the Devices
  27
- Grounding of Mounting Structures
  27
- Busbar Material and Joints
  27
- Tightening Torques
  28
Cabinet Assembly Planning
27
What this Chapter Contains
27
Cooling and Degrees of Protection
28
Preventing the Recirculation of Hot Air
30
- Outside the Cabinet
  30
- Inside the Cabinet
  30
Cubicle Heaters
30
Fastening of the Control Panel (CDP312R)
31
- Installing the Control Panel Directly on the Cabinet Door
  31
- Control Panel Mounting Platform Kit (RPMP)
  31
Cabinet Layout Examples
33
What this Chapter Contains
33
Layout, Door Closed
34
Layout, Door Open
35
Electrical Installation Planning
37
What this Chapter Contains
37
To Which Products this Chapter Applies
37
Checking the Compatibility of the Motor
37
- Protecting the Motor Winding and Bearings
  37
- Requirements Table
  38
Permanent Magnet Synchronous Motor
40
Supply Connection
40
- Disconnecting Device (Means)
  40
- Fuses
  41
Thermal Overload and Short-Circuit Protection
41
- Mains Cable (AC Line Cable) Short-Circuit Protection
  41
Ground Fault Protection
41
Emergency Stop Devices
42
Selecting the Power Cables
42
- General Rules
  42
- Alternative Power Cable Types
  43
- Motor Cable Shield
  43
- Additional US Requirements
  44
  - Conduit
    44
  - Armored Cable / Shielded Power Cable
    44
Power Factor Compensation Capacitors
44
Equipment Connected to the Motor Cable
45
- Installation of Safety Switches, Contactors, Connection Boxes, Etc
  45
  - Bypass Connection
    45
- Before Opening a Contactor (DTC Control Mode Selected)
  45
Protecting the Relay Output Contacts and Attenuating Disturbances in Case of Inductive Loads
46
Selecting the Control Cables
47
- Relay Cable
  47
- Control Panel Cable
  47
Connection of a Motor Temperature Sensor to the Drive I/O
48
Routing the Cables
48
Installation
49
Installation
51
What this Chapter Contains
51
Moving and Unpacking the Unit
51
Before Installation
53
- Delivery Check
  53
- Requirements for the Installation Site
  54
- Cooling Air Flow
  54
- IT (Ungrounded) Systems
  54
- Required Tools
  54
Checking the Insulation of the Assembly
55
Example Wiring Diagram
56
Power Cable Connection Diagram
57
Installation Procedure
58
- Fastening the Module to the Cabinet
  58
  - Fastening the Module with the Outside Brackets
    58
  - Fastening the Module through the Holes Inside the Pedestal
    58
- Fastening the Terminals to the Busbars
  61
Fastening and Connecting the RDCU
62
Connecting the Control Cables to the RMIO Board
63
- Connecting the Shield Wires at RMIO Board
  63
- Securing the Control Cables Mechanically
  63
Settings of the Cooling Fan Transformer
64
Installation of Optional Modules
64
Warning Sticker
65
Installation of Brake Resistors (Units with Brake Chopper Option)
65
- Parameter Settings
  65
Motor Control and I/O Board (RMIO)
67
What this Chapter Contains
67
To Which Products this Chapter Applies
67
Note for the ACS800-02
67
Note for External Power Supply
67
- External Control Connections (Non-US)
  68
- External Control Connections (US)
  69
RMIO Board Specifications
70
- Analogue Inputs
  70
- Constant Voltage Output
  70
- Auxiliary Power Output
  70
- Analogue Outputs
  70
- Digital Inputs
  70
- Relay Outputs
  71
- DDCS Fibre Optic Link
  71
- 24 VDC Power Input
  71
Checking the Installation
73

ABB ACS800-04 Hardware Manual (104 pages)

Brand: ABB | Category: DC Drives | Size: 2.73 MB

ABB ACS800-04 Application Manual (46 pages)

INDUSTRIAL DRIVES, Safe torque off function (+Q967)

Brand: ABB | Category: DC Drives | Size: 7.57 MB

Table of Contents
5
1 Introduction to the Manual

7
- Contents of this Chapter
  7
- Applicability
  7
- Safety Instructions
  7
- Target Audience
  8
- Contents
  8
- Abbreviations
  9
2 Option Description

11
3 Installation

15
- Contents of this Chapter
  15
- Supply Voltage
  15
- Connections
  15
- Example Wiring Diagrams
  17
  - STO Connections Without Safety Relays
    17
    
    Connecting the STO Activation Switch
    17
    
    Frame Sizes R2 to R6
    18
    
    Frame Sizes R7 and R8
    18
    
    Frame Sizes R2I to R4I
    19
    
    Frame Size R5I
    19
    
    Frame Size R7I
    20
    
    Frame Size R8I
    20
    
    Liquid-Cooled Modules of Frame Sizes R7I and R8I
    21
  - STO Connections with Safety Relays
    22
    
    Frame Sizes R2 to R6
    22
    
    Frame Sizes R7 and R8
    23
    
    Frame Sizes R2I to R4I
    24
    
    Frame Size R5I
    25
    
    Frame Size R7I
    26
    
    Frame Size R8I
    27
    
    Connecting Several Drive/Inverter Modules or Inverter Units to One Safety Relay
    28
4 Start-Up and Use

29
- Contents of this Chapter
  29
- Start-Up and Acceptance Test
  29
  - Competence
    29
  - Acceptance Test Reports
    30
  - Acceptance Test Procedure
    30
- Use
  31

ABB ACS800-04 Installation Manual (52 pages)

Rittal TS 8 Cabinet Installation

Brand: ABB | Category: Industrial Electrical | Size: 4.46 MB

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ABB ACS800-04 Drive Module Manuals

Table of Contents

Safety Instructions

Table of Contents

About this Manual

Acs800-04/U4

Planning the Cabinet Assembly

Mechanical Installation

Planning the Electrical Installation

Electrical Installation

Motor Control and I/O Board (RMIO)

Installation Checklist

Maintenance

Table of Contents

Table of Contents

Table of Contents

About this Manual

The ACS800-04/U4 and ACS800-04M

Planning the Cabinet Installation

Mechanical Installation of Pre-Assembled Units (ACS800-04/U4)

Mechanical Installation of Non-Pre-Assembled Units (ACS800-04M)

Table of Contents

Safety Instructions

Table of Contents

About this Manual

The ACS800-04/U4 and ACS800-04M

Mechanical Installation

Planning the Electrical Installation

Electrical Installation

Motor Control and I/O Board (RMIO)

Table of Contents

Table of Contents

Table of Contents

1 Introduction to the Manual

2 Option Description

3 Installation

4 Start-Up and Use

Table of Contents

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