ABB ACS800-37-0460-5 Manuals

Manuals and User Guides for ABB ACS800-37-0460-5. We have 1 ABB ACS800-37-0460-5 manual available for free PDF download: Hardware Manual

ABB ACS800-37-0460-5 Hardware Manual

ABB ACS800-37-0460-5 Hardware Manual (228 pages)

ACS800-37 series Drives (55 to 2700 kW / 75 to 3000 HP)

Brand: ABB | Category: Controller | Size: 15.3 MB

Table of Contents

Table of Contents

11
- Safety Instructions
  5
  - What this Chapter Contains
    5
  - Usage of Warnings and Notes
    5
  - Installation and Maintenance Work
    6
    
    Fibre Optic Cables
    8
    
    Grounding
    8
  - Operation
    9
  - Permanent Magnet Motor Drives
    10
    
    Application Program
    10
    
    Installation and Maintenance Work
    10
    
    Operation
    10
    
    Table of Contents
    11
Table of Contents

18
- About this Manual
  
  19
  - What this Chapter Contains
    19
  - Target Audience
    19
  - Common Chapters for Multiple Products
    19
  - Categorization According to the Frame Size
    19
  - Contents
    19
  - Installation and Commissioning Flowchart
    20
  - Inquiries
    21
  - Terms and Abbreviations
    22
- The ACS800-37
  
  23
  - What this Chapter Contains
    23
    
    Cabinet Line-Up
    23
    
    Frame R6
    24
    
    Frame R7I
    25
    
    Frame R8I
    26
    
    Swing-Out Frame
    27
    
    Cabling Direction
    29
  - Single-Line Circuit Diagram of the Drive
    31
  - Operation Principle
    32
    
    Line-Side Converter
    32
    
    AC Voltage and Current Waveforms
    33
    
    Motor-Side Converter
    34
    
    Reduced Run Capability
    34
  - Controls
    35
    
    Control Interfaces of the Drive
    35
    
    Air Circuit Breaker (Q1 in Frame Size 2×R8I and Up)
    36
    
    Auxiliary Power Switch (Q100 in Frame Size 2×R8I and Up)
    36
    
    Door Switches
    36
    
    Earthing Switch (Q9 in Frame Size 2×R8I and Up)
    36
    
    Main Switch-Disconnector (Q1 in Frame Size R6 to R8I)
    36
    
    Other Door Switches
    36
    
    Control Panel
    37
    
    To Control the Inverter Unit
    37
    
    To Control the Supply Unit
    37
    
    Block Diagram: Reference Select
    38
    
    Fieldbus Control of the Line-Side Converter
    38
  - Type Code
    39
    
    Frame Sizes R6, R7I and R8I
    39
    
    Frame Sizes 2×R8I to 6×R8I
    40
- Mechanical Installation
  
  43
  - What this Chapter Contains
    43
  - General
    43
  - Required Tools
    43
  - Moving the Unit
    44
    
    By Crane
    44
    
    By Fork-Lift or Pallet Truck
    45
    
    Laying the Unit on Its Back
    45
    
    On Rollers
    45
    
    Final Placement of the Unit
    46
  - Before Installation
    47
    
    Delivery Check
    47
  - Installation Procedure
    48
  - Fastening the Cabinet to the Floor (Non-Marine Units)
    49
    
    Clamping
    49
    
    Holes Inside the Cabinet
    50
  - Fastening the Unit to the Floor and Wall (Marine Units)
    51
  - Joining the Shipping Splits
    52
    
    Procedure
    52
    
    Connecting the DC Busbars and the PE Busbar
    53
    
    DC Busbars
    54
    
    PE Busbar
    54
  - Miscellaneous
    55
    
    Cable Conduit in the Floor below the Cabinet
    55
    
    Cooling Air Intake through Bottom of Cabinet
    56
    
    Example
    56
    
    Electric Welding
    57
- Planning the Electrical Installation
  
  59
- Electrical Installation
  
  75
- Motor Control and I/O Board (RMIO)
  
  95
  - What this Chapter Contains
    95
  - To Which Products this Chapter Applies
    95
  - Note on Cabinet-Installed ACS800 Drives
    95
  - Note on Terminal Labelling
    95
    
    External Control Connections (Non-US)
    96
    
    External Control Connections (US)
    97
  - RMIO Board Specifications
    98
    
    Analogue Inputs
    98
    
    Analogue Outputs
    98
    
    Auxiliary Power Output
    98
    
    Constant Voltage Output
    98
    
    Digital Inputs
    98
    
    24 VDC Power Input
    99
    
    DDCS Fibre Optic Link
    99
    
    Relay Outputs
    99
- Installation Checklist and Start-Up
  
  101
- Maintenance
  
  109
- Fault Tracing
  
  121
  - Faults and Warnings Displayed by the CDP-312R Control Panel
    121
    
    Conflicting ID Numbers
    121
    
    Warning/Fault Message from Unit Not Being Monitored by Control Panel
    121
  - Leds of the Drive
    122
  - What this Chapter Contains
    123
  - IEC Ratings
    123
    
    Symbols
    124
    
    Altitude Derating
    125
    
    Derating
    125
    
    Temperature Derating
    125
  - NEMA Ratings
    126
    
    Symbols
    127
  - ACS800-37 Frame Sizes and Power Module Types
    128
  - AC Fuses
    129
  - DC Fuses
    130
  - Input Power Connection
    131
  - Motor Connection
    133
  - Efficiency
    136
  - Cooling
    136
  - Degrees of Protection
    136
  - Ambient Conditions
    136
  - Materials
    137
  - Tightening Torques for Power Connections
    137
  - Applicable Standards
    137
  - CE Marking
    139
    
    Compliance with the EMC Directive
    139
    
    Compliance with the en 61800-3 (2004)
    139
    
    Definitions
    139
    
    First Environment (Drive of Category C2)
    139
    
    Machinery Directive
    140
    
    Second Environment (Drive of Category C3)
    140
    
    Second Environment (Drive of Category C4)
    140
    
    C-Tick" Marking
    141
    
    Compliance with the en 61800-3 (2004)
    141
    
    Definitions
    141
    
    First Environment (Drive of Category C2)
    141
    
    Second Environment (Drive of Category C3)
    142
    
    Second Environment (Drive of Category C4)
    142
  - Equipment Warranty and Liability
    143
  - What this Chapter Contains
    145
  - Weights
    145
  - Frame R6
    146
  - Frame R7I
    150
  - Frame R8I (Without Option +E202)
    157
  - Frame Size R8I (with Option +E202)
    165
  - Frame Size 2×R8I
    170
  - Frame Size 3×R8I
    183
  - Frame Size 4×R8I
    189
  - Frame Size 5×R8I
    195
  - Frame Size 6×R8I
    207
  - What this Chapter Contains
    219
  - Resistor Braking Options
    219
    
    Chopper/Resistor Combinations - Technical Data
    220
    
    Brake Choppers - Technical Data
    221
    
    Brake Resistors - Technical Data
    221
  - Verifying the Capacity of the Braking Equipment
    222
    
    Custom Resistors
    222
    
    Calculating the Maximum Braking Power (P Br )
    223
    
    Example 1
    223
    
    Example 2
    223
    
    Example 3
    224
  - Custom Resistor Installation and Wiring
    225
  - Brake Circuit Commissioning
    226

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