ABB ACS800-01 Manuals

Manuals and User Guides for ABB ACS800-01. We have 4 ABB ACS800-01 manuals available for free PDF download: Hardware Manual, Application Manual

ABB ACS800-01 Hardware Manual

ABB ACS800-01 Hardware Manual (174 pages)

Brand: ABB | Category: DC Drives | Size: 5.8 MB

Table of Contents

List of Related Manuals
2
Safety Instructions

5
- What this Chapter Contains
  5
- Use of Warnings and Notes
  5
- Installation and Maintenance Work
  6
- Operation
  9
- Permanent Magnet Motor
  10
  - Installation and Maintenance Work
    10
  - Start-Up and Operation
    10
  - Table of Contents
    11
Table of Contents

19
Introduction to this Manual

19
Operation Principle and Hardware Description

25
- What this Chapter Contains
  25
- Product Overview
  25
- Type Code
  26
- Main Circuit and Control
  27
  - Diagram
    27
  - Operation
    27
  - Printed Circuit Boards
    28
  - Motor Control
    28
Mechanical Installation

29
- What this Chapter Contains
  29
- Unpacking the Unit
  29
  - Example 1
    30
  - Example 2
    31
- Checking the Delivery
  32
- Before Installation
  32
  - Requirements for the Installation Site
    32
    
    Wall
    32
    
    Floor
    32
    
    Free Space Around the Unit
    33
- Mounting the Drive on the Wall
  34
- Cabinet Installation
  35
  - Preventing Cooling Air Recirculation
    35
  - Unit above Another
    36
Planning the Electrical Installation

37
Electrical Installation

61
- What this Chapter Contains
  61
- Checking the Insulation of the Installation
  61
  - Drive
    61
  - Supply Cable
    61
  - Motor and Motor Cable
    62
- IT (Ungrounded) Systems
  62
- Connecting the Power Cables
  63
- Cabinet Installation (IP21, UL Type 1)
  70
  - Frame Size R5
    70
  - Frame Size R6
    71
- Connecting the Control Cables
  72
  - Terminals
    72
  - Degrees Grounding
    74
  - Connecting the Shield Wires
    74
  - Cabling of I/O and Fieldbus Modules
    75
  - Pulse Encoder Module Cabling
    75
  - Fastening the Control Cables and Covers
    76
- Installation of Option Modules and PC
  76
  - Fibre Optic Link
    76
Installation of the AGPS Board (Prevention of Unexpected Start-Up, +Q950)

77
- What this Chapter Contains
  77
- Prevention of Unexpected Start-Up (+Q950)
  77
- Installation of the AGPS Board
  77
  - Circuit Diagram
    80
- Start-Up and Validation
  81
- Use
  81
- Maintenance
  81
- Dimensional Drawing
  81
Installation of the ASTO Board (Safe Torque Off, +Q967)

83
- What this Chapter Contains
  83
- Safe Torque off (+Q967)
  83
- Installation of the ASTO Board
  83
  - Circuit Diagram
    86
- Start-Up and Validation
  86
- Dimensional Drawing
  86
Motor Control and I/O Board (RMIO)

87
- What this Chapter Contains
  87
- Note on Terminal Labelling
  87
- Note on External Power Supply
  87
- RMIO Board Specifications
  90
  - Analogue Inputs
    90
  - Constant Voltage Output
    90
  - Auxiliary Power Output
    90
  - Analogue Outputs
    90
  - Digital Inputs
    90
  - Relay Outputs
    91
  - DDCS Fibre Optic Link
    91
  - 24 V DC Power Input
    91
Installation Checklist

93
- What this Chapter Contains
  93
- Checklist
  93
Start-Up and Use

95
- What this Chapter Contains
  95
- Startup Procedure
  95
- Control Panel
  95
  - Removing the Control Panel
    95
Maintenance

97
- What this Chapter Contains
  97
- Safety
  97
- Maintenance Intervals
  97
- Heatsink
  98
- Fan
  98
  - Fan Replacement (R2, R3)
    98
  - Fan Replacement (R4)
    99
  - Fan Replacement (R5)
    100
  - Fan Replacement (R6)
    101
- Additional Fan
  102
  - Replacement (R2, R3)
    102
  - Replacement (R4, R5)
    102
  - Replacement (R6)
    102
- Capacitors
  103
  - Reforming
    103
- Leds
  103
Technical Data

105
- What this Chapter Contains
  105
- IEC Data
  105
  - Ratings
    105
  - Symbols
    107
  - Sizing
    107
  - Derating
    108
    
    Temperature Derating
    108
    
    Altitude Derating
    108
  - Fuses
    108
    
    Frame Sizes R2 to R4
    108
    
    Frame Sizes R5 and R6
    110
    
    Calculation Example
    110
    
    Fuse Tables for Frame Sizes R5 and R6
    111
    
    Standard Gg Fuses
    111
    
    Ultrarapid (Ar) Fuses
    113
    
    Quick Guide for Selecting between Gg and Ar Fuses
    114
  - Cable Types
    116
  - Cable Entries
    117
  - Dimensions, Weights and Noise
    117
  - Package Dimensions and Weights
    117
- NEMA Data
  118
  - Ratings
    118
  - Symbols
    119
  - Sizing
    119
  - Derating
    119
  - Fuses
    120
  - Cable Types
    121
  - Cable Entries
    122
  - Dimensions, Weights and Noise
    122
  - Package Dimensions and Weights
    122
- Input Power Connection
  123
- Motor Connection
  123
- Efficiency
  123
- Cooling
  124
- Degree of Protection
  124
- AGPS-11C (Option +Q950)
  124
- ASTO-11C (Option +Q967)
  124
- Ambient Conditions
  125
- Materials
  126
- Applicable Standards
  126
- CE Marking
  127
- Compliance with en 61800-3:2004
  127
  - Definitions
    127
    
    First Environment (Drive of Category C2)
    128
    
    Second Environment (Drive of Category C3)
    128
    
    Second Environment (Drive of Category C4)
    129
    
    C-Tick" Marking
    129
- Marine Type Approvals
  129
- UL/CSA Markings
  130
  - UL Checklist
    130
- Disclaimer
  130
Dimensional Drawings

131
Resistor Braking

159
External +24 V DC Power Supply for the RMIO Board Via Terminal X34

165
- What this Chapter Contains
  165
- Parameter Settings
  165
- Connecting +24 V DC External Power Supply
  166
RDCO-01/02/03/04 DDCS Communication Option Modules

169
- What this Chapter Contains
  169
- Overview
  169
  - Delivery Check
    170
- Module Layout
  170
- Installation
  170
- Installation Procedure
  171
- Technical Data
  171
Further Information

173
- Product and Service Inquiries
  173
- Product Training
  173
- Providing Feedback on ABB Drives Manuals
  173
- Document Library on the Internet
  173

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ABB ACS800-01 Hardware Manual

ABB ACS800-01 Hardware Manual (154 pages)

Brand: ABB | Category: Controller | Size: 8.01 MB

Table of Contents

ACS800 Single Drive Manuals
2
Safety Instructions

5
- What this Chapter Contains
  5
- Use of Warnings and Notes
  5
- Installation and Maintenance Work
  6
- Operation
  10
- Permanent Magnet Motor
  11
  - Installation and Maintenance Work
    11
  - Start-Up and Operation
    11
  - Table of Contents
    13
Table of Contents

19
About this Manual

19
The ACS800-01/U1

23
- What this Chapter Contains
  23
- Type Code
  24
- Main Circuit and Control
  25
  - Diagram
    25
  - Operation
    25
  - Printed Circuit Boards
    26
  - Motor Control
    26
Mechanical Installation

27
- Unpacking the Unit
  27
  - Delivery Check
    28
- Before Installation
  28
  - Requirements for the Installation Site
    28
    
    Wall
    28
    
    Floor
    28
    
    Free Space Around the Unit
    29
- Mounting the Drive on the Wall
  30
- Cabinet Installation
  31
  - Preventing Cooling Air Recirculation
    31
  - Unit above Another
    32
Planning the Electrical Installation

33
Electrical Installation

51
- What this Chapter Contains
  51
- Checking the Insulation of the Assembly
  52
  - Drive
    52
  - Input Cable
    52
  - Motor and Motor Cable
    52
- IT (Ungrounded) Systems
  52
- Connecting the Power Cables
  53
- Cabinet Installation (IP 21, UL Type 1)
  59
  - Frame Size R5
    60
  - Frame Size R6
    61
- Connecting the Control Cables
  62
- Installation of Optional Modules and PC
  66
  - Fibre Optic Link
    66
Installation of AGPS Board (Prevention of Unexpected Start, +Q950)

67
- What this Chapter Contains
  67
- Prevention of Unexpected Start (+Q950)
  67
- Installation of the AGPS Board
  67
  - Circuit Diagram
    69
  - Dimensional Drawing
    70
- AGPS-11C Board Specifications
  71
Motor Control and I/O Board (RMIO)

73
- What this Chapter Contains
  73
- Note on Terminal Labelling
  73
- Note on External Power Supply
  73
- RMIO Board Specifications
  76
  - Analogue Inputs
    76
  - Constant Voltage Output
    76
  - Auxiliary Power Output
    76
  - Analogue Outputs
    76
  - Digital Inputs
    76
  - Relay Outputs
    77
  - DDCS Fibre Optic Link
    77
  - 24 V DC Power Input
    77
Installation Checklist

79
- Checklist
  79
Maintenance

81
- What this Chapter Contains
  81
- Safety
  81
- Maintenance Intervals
  81
- Heatsink
  82
- Fan
  82
  - Fan Replacement (R2, R3)
    82
  - Fan Replacement (R4)
    83
  - Fan Replacement (R5)
    84
  - Fan Replacement (R6)
    85
- Additional Fan
  85
  - Replacement (R2, R3)
    85
  - Replacement (R4, R5)
    86
  - Replacement (R6)
    86
- Capacitors
  86
  - Reforming
    86
- Leds
  87
Technical Data

89
- What this Chapter Contains
  89
- IEC Data
  89
  - Ratings
    89
  - Symbols
    91
  - Sizing
    91
  - Derating
    92
    
    Temperature Derating
    92
    
    Altitude Derating
    92
  - Fuses
    92
    
    Frame Sizes R2 to R4
    92
    
    Frame Sizes R5 and R6
    94
    
    Calculation Example
    94
    
    Fuse Tables for Frame Sizes R5 and R6
    96
    
    Standard Gg Fuses
    96
    
    Ultrarapid (Ar) Fuses
    97
    
    Quick Guide for Selecting between Gg and Ar Fuses
    99
  - Cable Types
    100
  - Cable Entries
    101
  - Dimensions, Weights and Noise
    101
- NEMA Data
  102
  - Ratings
    102
  - Symbols
    103
  - Sizing
    103
  - Derating
    103
  - Fuses
    104
  - Cable Types
    105
  - Cable Entries
    106
  - Dimensions, Weights and Noise
    106
- Input Power Connection
  107
- Motor Connection
  107
- Efficiency
  107
- Cooling
  108
- Degrees of Protection
  108
- Ambient Conditions
  108
- Materials
  109
- Applicable Standards
  109
- CE Marking
  110
  - Definitions
    110
  - Compliance with the EMC Directive
    110
  - Compliance with the en 61800-3 (2004)
    110
    
    First Environment (Drive of Category C2)
    110
    
    Second Environment (Drive of Category C3)
    111
    
    Second Environment (Drive of Category C4)
    111
  - Machinery Directive
    111
  - C-Tick" Marking
    112
  - Definitions
    112
  - Compliance with IEC 61800-3
    112
    
    First Environment (Drive of Category C2)
    112
    
    Second Environment (Drive of Category C3)
    113
    
    Second Environment (Drive of Category C4)
    113
- Marine Type Approvals
  113
- UL/CSA Markings
  114
- US Patents
  114
- Equipment Warranty and Liability
  114
- Frame Size R2 (IP 21, UL Type 1)
  118
- Frame Size R2 (IP 55, UL Type 12)
  119
- Frame Size R3 (IP 21, UL Type 1)
  120
- Frame Size R3 (IP 55, UL Type 12)
  121
- Frame Size R4 (IP 21, UL Type 1)
  122
- Frame Size R4 (IP 55, UL Type 12)
  123
- Frame Size R5 (IP 21, UL Type 1)
  124
- Frame Size R5 (IP 55, UL Type 12)
  125
- Frame Size R6 (IP 21, UL Type 1)
  126
- Frame Size R6 (IP 21, UL Type 1), -205-3 and -255-5 Units
  127
- Frame Size R6 (IP 55, UL Type 12)
  128
- Dimensional Drawings (USA)
  130
Resistor Braking

143
External +24 V Power Supply for the RMIO Board Via Terminal X34

149
- What this Chapter Contains
  149
- Parameter Settings
  149
- Connecting +24 V External Power Supply
  150

ABB ACS800-01 Hardware Manual

ABB ACS800-01 Hardware Manual (132 pages)

Drives (0.55 to 110 kW). Drives (0.75 to 150 HP)

Brand: ABB | Category: Controller | Size: 8.73 MB

Table of Contents

ACS800 Single Drive Manuals
2
Safety Instructions
5
What this Chapter Contains
5
To Which Products this Chapter Applies
5
Use of Warnings and Notes
5
Installation and Maintenance Work
6
- Grounding
  7
- Fibre Optic Cables
  8
Mechanical Installation
8
Operation
9
Permanent Magnet Motor
10
- Installation and Maintenance Work
  10
- Operation
  10
- Table of Contents
  11
About this Manual
17
What this Chapter Contains
17
Intended Audience
17
Common Chapters for Several Products
17
Categorization According to the Frame Size
17
Categorization According to the + Code
17
Contents
18
Installation and Commissioning Flowchart
19
Inquiries
20
The ACS800-01/U1
21
What this Chapter Contains
21
Type Code
22
Main Circuit and Control
23
- Diagram
  23
- Operation
  23
- Printed Circuit Boards
  24
- Motor Control
  24
Mechanical Installation
25
Unpacking the Unit
25
- Delivery Check
  26
Before Installation
26
- Requirements for the Installation Site
  26
  - Wall
    26
  - Floor
    26
  - Free Space Around the Unit
    27
Mounting the Drive on the Wall
28
Cabinet Installation
29
- Preventing Cooling Air Recirculation
  29
- Unit above Another
  30
Planning the Electrical Installation
31
What this Chapter Contains
31
To Which Products this Chapter Applies
31
Motor Selection and Compatibility
31
- Protecting the Motor Insulation and Bearings
  32
- Requirements Table
  33
Permanent Magnet Synchronous Motor
35
Supply Connection
35
- Disconnecting Device (Disconnecting Means)
  35
  - Acs800-04, Acs800-U4
    35
  - ACS800-U2 with Enclosure Extension, ACS800-07 and ACS800-U7
    35
- Fuses
  35
Thermal Overload and Short-Circuit Protection
36
Ground Fault Protection
37
Emergency Stop Devices
37
- ACS800-02/U2 with Enclosure Extension and ACS800-07/U7
  37
  - Restarting after an Emergency Stop
    37
Prevention of Unexpected Start
38
Selecting the Power Cables
39
- General Rules
  39
- Alternative Power Cable Types
  40
- Motor Cable Shield
  40
- Additional US Requirements
  41
  - Conduit
    41
  - Armored Cable / Shielded Power Cable
    41
Power Factor Compensation Capacitors
41
Equipment Connected to the Motor Cable
42
- Installation of Safety Switches, Contactors, Connection Boxes, Etc
  42
  - Bypass Connection
    42
- Before Opening a Contactor (DTC Control Mode Selected)
  42
Protecting the Relay Output Contacts and Attenuating Disturbances in Case of Inductive Loads
43
Selecting the Control Cables
44
- Relay Cable
  44
- Control Panel Cable
  44
Connection of a Motor Temperature Sensor to the Drive I/O
45
Routing the Cables
45
- Control Cable Ducts
  46
Electrical Installation
47
What this Chapter Contains
47
Checking the Insulation of the Assembly
48
IT (Ungrounded) Systems
48
Connecting the Power Cables
49
Cabinet Installation (IP 21, UL Type 1)
55
- Frame Size R5
  56
- Frame Size R6
  57
Connecting the Control Cables
58
Installation of Optional Modules and PC
62
- Fibre Optic Link
  62
External +24 V Power Supply for the RMIO Board
62
Motor Control and I/O Board (RMIO)
63
What this Chapter Contains
63
To Which Products this Chapter Applies
63
Note for the ACS800-02 with Enclosure Extension and the ACS800-07
63
Note on External Power Supply
63
- External Control Connections (Non-US)
  64
- External Control Connections (US)
  65
RMIO Board Specifications
66
- Analogue Inputs
  66
- Constant Voltage Output
  66
- Auxiliary Power Output
  66
- Analogue Outputs
  66
- Digital Inputs
  66
- Relay Outputs
  67
- DDCS Fibre Optic Link
  67
- 24 VDC Power Input
  67
Installation Checklist
69
Checklist
69
Maintenance
71
What this Chapter Contains
71
Safety
71
Maintenance Intervals
71
Heatsink
72
Fan
72
- Fan Replacement (R2, R3)
  72
- Fan Replacement (R4)
  73
- Fan Replacement (R5)
  74
- Fan Replacement (R6)
  75
Additional Fan
75
- Replacement (R2, R3)
  75
- Replacement (R4, R5)
  75
- Replacement (R6)
  76
Capacitors
76
- Reforming
  76
Leds
76
Technical Data
77
What this Chapter Contains
77
IEC Ratings
77
- Symbols
  78
- Sizing
  79
- Derating
  79
  - Temperature Derating
    79
  - Altitude Derating
    79
Mains Cable Fuses
80
Cable Types
82
Cable Entries
82
Dimensions, Weights and Noise
83
Input Power Connection
83
Motor Connection
83
Cooling
84
Degrees of Protection
84
Efficiency
84
Ambient Conditions
85
Materials
86
Applicable Standards
86
CE Marking
87
- Definitions
  87
- Compliance with the EMC Directive
  87
  - First Environment (Restricted Distribution)
    87
  - Second Environment
    88
- Machinery Directive
  88
- C-Tick" Marking
  89
- Definitions
  89
- Compliance with IEC 61800-3
  89
  - First Environment (Restricted Distribution)
    89
  - Second Environment
    90
Marine Type Approvals
90
Equipment Warranty and Liability
90
US Tables
91
- NEMA Ratings
  91
- Symbols
  92
- Input Cable Fuses
  92
- Cable Types
  94
- Cable Entries
  94
- Dimensions and Weights
  95
- UL/CSA Markings
  95
Dimensional Drawings
97
Frame Size R2 (IP 21, UL Type 1)
98
Frame Size R2 (IP 55, UL Type 12)
99
Frame Size R3 (IP 21, UL Type 1)
100
Frame Size R3 (IP 55, UL Type 12)
101
Frame Size R4 (IP 21, UL Type 1)
102
Frame Size R4 (IP 55, UL Type 12)
103
Frame Size R5 (IP 21, UL Type 1)
104
Frame Size R5 (IP 55, UL Type 12)
105
Frame Size R6 (IP 21, UL Type 1)
106
Frame Size R6 (IP 55, UL Type 12)
107
Dimensional Drawings (USA)
108
- Frame Size R2 (UL Type 1, IP 21)
  109
- Frame Size R2 (UL Type 12, IP 54)
  110
- Frame Size R3 (UL Type 1, IP 21)
  111
- Frame Size R3 (UL Type 12, IP 54)
  112
- Frame Size R4 (UL Type 1, IP 21)
  113
- Frame Size R4 (UL Type 12, IP 54)
  114
- Frame Size R5 (UL Type 1, IP 21)
  115
- Frame Size R5 (UL Type 12, IP 54)
  116
- Frame Size R6 (UL Type 1, IP 21)
  117
- Frame Size R6 (UL Type 12, IP 54)
  118
Resistor Braking
119
What this Chapter Contains
119
To Which Products this Chapter Applies
119
Availability of Brake Choppers and Resistors for the ACS800
119
How to Select the Correct Drive/Chopper/Resistor Combination
119
Optional Brake Chopper and Resistor(S) for the ACS800-01/U1
120
Acs800-07/U7
122
Resistor Installation and Wiring
124
- Acs800-07/U7
  125
Protection of Frame Sizes R2 to R5 (ACS800-01/U1)
125
R8 (Acs800-02, Acs800-04, Acs800-07)
125
Brake Circuit Commissioning
126
External +24 V Power Supply for the RMIO Board
127
What this Chapter Contains
127
When to Use
127
Parameter Settings
127
Connecting +24 V External Power Supply
128

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ABB ACS800-01 Application Manual

ABB ACS800-01 Application Manual (46 pages)

INDUSTRIAL DRIVES, Safe torque off function (+Q967)

Brand: ABB | Category: DC Drives | Size: 7.57 MB

Table of Contents

Table of Contents
5
1 Introduction to the Manual

7
- Contents of this Chapter
  7
- Applicability
  7
- Safety Instructions
  7
- Target Audience
  8
- Contents
  8
- Abbreviations
  9
2 Option Description

11
3 Installation

15
- Contents of this Chapter
  15
- Supply Voltage
  15
- Connections
  15
- Example Wiring Diagrams
  17
  - STO Connections Without Safety Relays
    17
    
    Connecting the STO Activation Switch
    17
    
    Frame Sizes R2 to R6
    18
    
    Frame Sizes R7 and R8
    18
    
    Frame Sizes R2I to R4I
    19
    
    Frame Size R5I
    19
    
    Frame Size R7I
    20
    
    Frame Size R8I
    20
    
    Liquid-Cooled Modules of Frame Sizes R7I and R8I
    21
  - STO Connections with Safety Relays
    22
    
    Frame Sizes R2 to R6
    22
    
    Frame Sizes R7 and R8
    23
    
    Frame Sizes R2I to R4I
    24
    
    Frame Size R5I
    25
    
    Frame Size R7I
    26
    
    Frame Size R8I
    27
    
    Connecting Several Drive/Inverter Modules or Inverter Units to One Safety Relay
    28
4 Start-Up and Use

29
- Contents of this Chapter
  29
- Start-Up and Acceptance Test
  29
  - Competence
    29
  - Acceptance Test Reports
    30
  - Acceptance Test Procedure
    30
- Use
  31
5 Maintenance and Fault Tracing

33
- Contents of this Chapter
  33
- Maintenance
  33
  - Proof Test Interval
    33
  - Competence
    34
- Fault Tracing
  34
  - Warning Messages Generated by the Drive
    34
  - Fault Messages Generated by the Drive
    34
6 Technical Data

35
- Contents of this Chapter
  35
- STO Components
  35
  - ASTO-11/21 Board
    35
    
    ASTO-11 and ASTO-21 Board
    35
    
    ASTO-11 Board
    35
    
    ASTO Board According to Frame Size of the Module
    36
    
    Dimensions of the ASTO Board with Enclosure
    36
  - STO Safety Relay Type
    37
  - Push-Button to be Used with Emergency Stop
    37
  - Sto
    37
- Safety Data
  37
  - STO in ACS800 Drives and Inverter Modules
    37
  - Multiples of Frame Size R8I
    38
- Related Standards and Directives
  39
- Compliance with the European Machinery Directive
  39
- Declarations of Conformity
  40
Further Information

45

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