Clutch Master Cylinder Parts Inspection; Clutch Release Cylinder / Push Rod Removal And Installation - Suzuki GSF650A Service Manual

5C-9 Clutch:
• Apply SILICONE GREASE to the push rod end.
: Grease 99000–25100 (SUZUKI Silicone
Grease or equivalent)
• When installing the clutch lever position switch, align
the projection on the switch with the hole in the master
cylinder.
• Apply SILICONE GREASE to the clutch lever pivot
bolt when installing.
: Grease 99000–25100 (SUZUKI Silicone
Grease or equivalent)
Tightening torque
Clutch lever pivot bolt: 6 N·m (0.6 kgf-m, 4.5 lbf-
ft)
Clutch lever pivot bolt lock-nut: 6 N·m (0.6 kgf-m,
4.5 lbf-ft)

Clutch Master Cylinder Parts Inspection

Refer to "Clutch Master Cylinder / Clutch Lever
Disassembly and Assembly (Page 5C-8)".
Master Cylinder
Inspect the master cylinder bore for any scratches or
other damage.
I649G1530017-03
Piston
Inspect the piston surface for any scratches or other
damage.
Rubber Parts
Inspect the primary cup, secondary cup and dust boot
for wear or damage.
I649G1530018-02
Clutch Release Cylinder / Push Rod Removal
and Installation
Removal
1) Drain clutch fluid. Refer to "Clutch Fluid
Replacement (Page 5C-4)".
2) Remove the engine sprocket outer cover. Refer to
I717H1530031-01
"Engine Sprocket Removal and Installation in
Section 3A (Page 3A-2)".
3) Disconnect the clutch hose (1) by removing the
union bolt (2).
B817H25306010
I649G1530020-02
I649G1530021-02
B817H25306011