Suzuki GSF650 Manuals

Manuals and User Guides for Suzuki GSF650. We have 2 Suzuki GSF650 manuals available for free PDF download: Service Manual

Suzuki GSF650 Service Manual

Suzuki GSF650 Service Manual (697 pages)

Brand: Suzuki | Category: Motorcycle | Size: 60.73 MB
Table of contents
Precautions6................................................................................................................................................................
General Information13................................................................................................................................................................
Fuel And Oil Recommendation16................................................................................................................................................................
Vehicle Identification Number16................................................................................................................................................................
Cylinder Identification17................................................................................................................................................................
Component Location23................................................................................................................................................................
Electrical Components Location23................................................................................................................................................................
Specifications25................................................................................................................................................................
Maintenance And Lubrication34................................................................................................................................................................
Scheduled Maintenance34................................................................................................................................................................
Fuel Line Inspection45................................................................................................................................................................
Compression Pressure Check56................................................................................................................................................................
Oil Pressure Check56................................................................................................................................................................
Service Data58................................................................................................................................................................
Table Of Contents72................................................................................................................................................................
Section75................................................................................................................................................................
Engine General Information And Diagnosis76................................................................................................................................................................
Fi System Parts Location83................................................................................................................................................................
Engine Mechanical213................................................................................................................................................................
Throttle Cable Inspection220................................................................................................................................................................
Tightening Torque234................................................................................................................................................................
Camshaft Inspection246................................................................................................................................................................
Cam Chain Tensioner Inspection249................................................................................................................................................................
Cylinder Inspection259................................................................................................................................................................
Engine Lubrication System294................................................................................................................................................................
Oil Pan295................................................................................................................................................................
Engine Cooling System307................................................................................................................................................................
Radiator Cap Inspection311................................................................................................................................................................
Water Hose Inspection313................................................................................................................................................................
Ect Sensor Inspection315................................................................................................................................................................
Fuel System325................................................................................................................................................................
Fuel Discharge Amount Inspection330................................................................................................................................................................
Fuel Pump Relay Inspection330................................................................................................................................................................
Switch Inspection336................................................................................................................................................................
Fuel Hose Inspection338................................................................................................................................................................
Ignition System341................................................................................................................................................................
Starting System350................................................................................................................................................................
Starter Motor Inspection354................................................................................................................................................................
Charging System363................................................................................................................................................................
Battery Charging371................................................................................................................................................................
Exhaust System377................................................................................................................................................................
Suspension General Diagnosis386................................................................................................................................................................
Front Suspension387................................................................................................................................................................
Front Fork Inspection395................................................................................................................................................................
Rear Suspension398................................................................................................................................................................
Wheels And Tires412................................................................................................................................................................
Removal And Installation444................................................................................................................................................................
Precautions For Abs453................................................................................................................................................................
Brake Control System And Diagnosis456................................................................................................................................................................
Brake Hose Inspection460................................................................................................................................................................
Brake Fluid Replacement462................................................................................................................................................................
Front Brakes472................................................................................................................................................................
Rear Brakes480................................................................................................................................................................
Abs Components Location499................................................................................................................................................................
Abs Troubleshooting500................................................................................................................................................................
Transmission Removal568................................................................................................................................................................
Transmission Installation571................................................................................................................................................................
Clutch Fluid Replacement591................................................................................................................................................................
Clutch Removal599................................................................................................................................................................
Clutch Installation601................................................................................................................................................................
Steering General Diagnosis611................................................................................................................................................................
Wiring Systems628................................................................................................................................................................
License Plate Light Bulb Replacement648................................................................................................................................................................
Turn Signal Light Bulb Replacement650................................................................................................................................................................
Exterior Parts675................................................................................................................................................................
Seat Height Adjustment682................................................................................................................................................................
Body Structure691................................................................................................................................................................

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Suzuki GSF650 Service Manual

Suzuki GSF650 Service Manual (333 pages)

Brand: Suzuki | Category: Motorcycle | Size: 22.6 MB
Table of contents
Table Of Contents2................................................................................................................................................................
How To Use This Manual3................................................................................................................................................................
General Information5................................................................................................................................................................
General Precautions6................................................................................................................................................................
Serial Number Location8................................................................................................................................................................
Suzuki Gsf650 (2005-model)8................................................................................................................................................................
Suzuki Gsf650s (2005-model)8................................................................................................................................................................
Fuel And Oil Recommendation9................................................................................................................................................................
Engine Oil9................................................................................................................................................................
Brake Fluid9................................................................................................................................................................
Front Fork Oil9................................................................................................................................................................
Fuel (for Canada)9................................................................................................................................................................
Fuel (for Other Countries)9................................................................................................................................................................
Break-ln Procedures10................................................................................................................................................................
Cylinder Identification10................................................................................................................................................................
Information Labels11................................................................................................................................................................
Specifications12................................................................................................................................................................
Dimensions And Dry Mass12................................................................................................................................................................
Drive Train12................................................................................................................................................................
Periodic Maintenance14................................................................................................................................................................
Periodic Maintenance Schedule15................................................................................................................................................................
Periodic Maintenance Chart15................................................................................................................................................................
Lubrication Points16................................................................................................................................................................
Valve Clearance17................................................................................................................................................................
Maintenance And Tune-up Procedures17................................................................................................................................................................
Spark Plugs19................................................................................................................................................................
Exhaust Pipe Bolts And Muffler Bolts20................................................................................................................................................................
Air Cleaner21................................................................................................................................................................
Engine Oil And Oil Filter22................................................................................................................................................................
Fuel Line24................................................................................................................................................................
Engine Idle Speed24................................................................................................................................................................
Throttle Cable Play24................................................................................................................................................................
Carburetor Synchronization25................................................................................................................................................................
Fuel Filter25................................................................................................................................................................
Clutch Cable Play25................................................................................................................................................................
Drive Chain26................................................................................................................................................................
Tire Tread Depth31................................................................................................................................................................
Front Forks32................................................................................................................................................................
Chassis Bolts And Nuts33................................................................................................................................................................
Compression Pressure Check35................................................................................................................................................................
Compression Test Procedure35................................................................................................................................................................
Oil Pressure Check36................................................................................................................................................................
Oil Pressure Test Procedure36................................................................................................................................................................
Engine Components Removable With Engine In Place38................................................................................................................................................................
Engine Removal And Installation39................................................................................................................................................................
Engine Disassembly48................................................................................................................................................................
Engine Components Inspection And Service62................................................................................................................................................................
Camshaft/cylinder Head Inspection And Service62................................................................................................................................................................
Cylinder Block/piston Inspection75................................................................................................................................................................
Piston Ring Thickness77................................................................................................................................................................
Clutch/clutch Release Assembly Inspection79................................................................................................................................................................
Starter Clutch Inspection81................................................................................................................................................................
Gearshift Linkage Inspection81................................................................................................................................................................
Transmission Inspection And Service83................................................................................................................................................................
Conrod/crankshaft Inspection91................................................................................................................................................................
Crankshaft Thrust Clearance Adjustment96................................................................................................................................................................
Crankshaft Runout98................................................................................................................................................................
Engine Reassembly99................................................................................................................................................................
Engine Lubrication System122................................................................................................................................................................
Oil Pressure Switch125................................................................................................................................................................
Oil Cooler126................................................................................................................................................................
Oil Pressure126................................................................................................................................................................
Oil Filter126................................................................................................................................................................
Oil Jet127................................................................................................................................................................
Engine Lubrication System Chart129................................................................................................................................................................
Cylinder Head Cover131................................................................................................................................................................
Cylinder Head Cooling System Chart131................................................................................................................................................................
Cylinder Head Cooling System132................................................................................................................................................................
Fuel System136................................................................................................................................................................
Fuel Tank138................................................................................................................................................................
Fuel Valve139................................................................................................................................................................
Inspection And Cleaning140................................................................................................................................................................
Fuel Level Gauge142................................................................................................................................................................
Removal And Installation142................................................................................................................................................................
I.d. No. Location145................................................................................................................................................................
Diaphragm And Piston Operation146................................................................................................................................................................
Slow System147................................................................................................................................................................
Main System148................................................................................................................................................................
Starter (enricher) System149................................................................................................................................................................
Float System149................................................................................................................................................................
Chassis163................................................................................................................................................................
Exterior Parts165................................................................................................................................................................
Front Wheel169................................................................................................................................................................
Reassembly And Installation172................................................................................................................................................................
Front Fork175................................................................................................................................................................
Removal And Disassembly176................................................................................................................................................................
Handlebars And Steering183................................................................................................................................................................
Steering Tension Adjustment190................................................................................................................................................................
Rear Wheel191................................................................................................................................................................
Rear Suspension198................................................................................................................................................................
Rear Shock Absorber Disposal203................................................................................................................................................................
Suspension Setting207................................................................................................................................................................
Final Inspection And Adjustment207................................................................................................................................................................
Front Brake208................................................................................................................................................................
Brake Pad Replacement209................................................................................................................................................................
Brake Fluid Replacement210................................................................................................................................................................
Brake Caliper Inspection212................................................................................................................................................................
Brake Disc Inspection214................................................................................................................................................................
Master Cylinder Removal And Disassembly215................................................................................................................................................................
Master Cylinder Inspection216................................................................................................................................................................
Rear Brake219................................................................................................................................................................
Tire And Wheel228................................................................................................................................................................
Tire Removal228................................................................................................................................................................
Seat Height Adjustment236................................................................................................................................................................
Riding Position Adjustment236................................................................................................................................................................
Handlebar Height Adjustment237................................................................................................................................................................
Electrical System238................................................................................................................................................................
Cautions In Servicing240................................................................................................................................................................
Connecting The Battery241................................................................................................................................................................
Wiring Procedure241................................................................................................................................................................
Using The Multi-circuit Tester242................................................................................................................................................................
Location Of Electrical Components243................................................................................................................................................................
Charging System245................................................................................................................................................................
Description (generator With Ic Regulator)245................................................................................................................................................................
Troubleshooting246................................................................................................................................................................
Generator Reassembly And Remounting255................................................................................................................................................................
Starter System And Side-stand Ignition Interlock System257................................................................................................................................................................
Starter System Description257................................................................................................................................................................
Side-stand/ignition Interlock System Description257................................................................................................................................................................
Starter Motor Removal And Disassembly260................................................................................................................................................................
Starter Motor Inspection261................................................................................................................................................................
Starter Motor Reassembly And Remounting261................................................................................................................................................................
Starter Relay Inspection263................................................................................................................................................................
Side-stand/ignition Interlock System Part Inspection264................................................................................................................................................................
Ignition System (digital Ignitor)266................................................................................................................................................................
Combination Meter273................................................................................................................................................................
Turn Signal Lights282................................................................................................................................................................
Starter Relay283................................................................................................................................................................
Initial Charging286................................................................................................................................................................
Recharging Operation288................................................................................................................................................................
Servicing Information289................................................................................................................................................................
Front Axle294................................................................................................................................................................
Battery (mf Battery)297................................................................................................................................................................
Wiring Diagram298................................................................................................................................................................
Wire Harness, Cable And Hose Routing300................................................................................................................................................................
Wire Harness Routing300................................................................................................................................................................
Cable Routing (gsf)303................................................................................................................................................................
Cable Routing (gsf650s)304................................................................................................................................................................
Carburetor Hose Routing305................................................................................................................................................................
Fuel Tank Drain Hose Routing306................................................................................................................................................................
Pair (air Supply) System Hose Routing307................................................................................................................................................................
Front Brake Hose Routing308................................................................................................................................................................
Rear Brake Hose Routing309................................................................................................................................................................
Ignition Coil Installation310................................................................................................................................................................
Spark Plug Cap Installation310................................................................................................................................................................
Fuel Tank Set Up311................................................................................................................................................................
Front Footrest Bracket Set-up312................................................................................................................................................................
Muffler Mounting312................................................................................................................................................................
Side-stand Springs313................................................................................................................................................................
Center Stand Springs313................................................................................................................................................................
Exterior Parts Construction314................................................................................................................................................................
Frame Cover Cushion315................................................................................................................................................................
Seat Lock Cable Routing315................................................................................................................................................................
Taillight Installaion316................................................................................................................................................................
Reflex Refrector Installation316................................................................................................................................................................
Battery Protector Installation317................................................................................................................................................................
Special Tools318................................................................................................................................................................
Tightening Torque321................................................................................................................................................................
Air Bleeder Valve322................................................................................................................................................................
Tightening Torque Chart323................................................................................................................................................................
Service Data324................................................................................................................................................................
Oil Pump326................................................................................................................................................................

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