Transmission Related Parts Inspection - Suzuki GSF650A Service Manual

"A"
"B"
Countershaft
• Install the countershaft bearing (1) into the housing
(2), using the special tool.
CAUTION
!
Never reuse countershaft bearing (1).
Special tool
(A): 09913–70210 (Bearing installer set)
1
• Install the countershaft bearing (1) to the countershaft,
using the hydraulic press and special tool.
Special tool
(A): 09913–70210 (Bearing installer set)
1
(A)
I718H1520037-01
(A)
2
I717H1520017-01
1
I718H1520039-01
Manual Transmission:
• When installing the gear bushing onto the
countershaft (3), align the shaft oil hole "A" with the
bushing oil hole "B".

Transmission Related Parts Inspection

Refer to "Transmission Removal (Page 5B-2)",
"Transmission Installation (Page 5B-5)" and
"Countershaft Gear / Driveshaft Gear Disassembly and
Assembly (Page 5B-9)".
Gearshift Fork to Groove Clearance
NOTE
The clearance for each gearshift fork plays
an important role in the smoothness and
positiveness of the shifting action.
Using a thickness gauge, check the gearshift fork
clearance in the groove of its gear.
If the clearance checked is noted to exceed the limit
specified, replace the fork or its gear, or both.
Special tool
(A): 09900–20803 (Thickness gauge)
Gearshift fork to gearshift fork groove clearance
Standard: 0.1 – 0.3 mm (0.004 – 0.012 in)
Service limit: 0.5 mm (0.02 in)
5B-11
"A"
"B"
I718H1520040-01
B817H25206006
(A)
I649G1520056-03