Suzuki GSF650A Service Manual page 576

5B-10 Manual Transmission:
Assembly
NOTE
When reassembling the transmission gears,
attention must be given to the locations and
positions of washers and snap rings. The
cross sectional view shows the correct
position of the gears, bushings, washers and
snap rings. Refer to "Transmission
Construction (Page 5B-8)".
CAUTION
!
• Never reuse a snap rings. After a snap
rings has been removed from a shaft, it
should be discarded and a new snap rings
must be installed.
• When installing a new snap rings, do not
expand the end gap larger than required to
slip the snap rings over the shaft.
• After installing a snap rings, make sure
that it is completely seated in its groove
and securely fitted.
NOTE
• Rotate the bearing by hand to inspect for
abnormal noises and smooth rotation.
Replace the bearing if there is anything
unusual.
• Before installing the gears, apply engine
oil to the driveshaft and countershaft.
• Before installing the oil seal, apply grease
to the oil seal lip.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• When installing a new snap ring (1), pay attention to
its direction. Fit it to the side where the thrust is as
shown in the illustration.
"A": Thrust "B": Sharp edge
"A"
1
"B"
I649G1520049-02
1. Snap ring
Driveshaft
• Install the driveshaft bearing (1), using the hydraulic
press and special tool.
CAUTION
!
Never reuse driveshaft bearing (1).
Special tool
(A): 09913–70210 (Bearing installer set)
1
(A)
• Install the spacer (2), using the hydraulic press and
special tool.
Special tool
(A): 09913–70210 (Bearing installer set)
2
(A)
• When installing the gear bushing onto the driveshaft,
align the shaft oil hole "A" with the bushing oil hole "B".
"A"
"B"
1
I717H1520015-01
2
I717H1520016-01
I718H1520036-01