Repair Instructions; Transmission Components; Transmission Removal - Suzuki GSF650A Service Manual

5B-2 Manual Transmission:

Transmission Components

1
7
9
10
1. 1st driven gear
2. 5th driven gear
3. 4th driven gear
4. 3rd driven gear
5. 6th driven gear
6. 2nd driven gear
7. Driveshaft
8. Countershaft/1st drive gear

Transmission Removal

1) Remove the engine assembly from the frame. Refer
to "Engine Assembly Removal in Section 1D
(Page 1D-18)".
2) Disassemble the engine top side (1). Refer to
"Engine Top Side Disassembly in Section 1D
(Page 1D-24)".

Repair Instructions

2
3
4
8
11
12
9. 5th drive gear
10. 3rd/4th drive gear
11. 6th drive gear
12. 2nd drive gear
13. Gearshift fork No.1
14. Gearshift fork No.3
15. Gearshift fork
16. Gearshift cam
B817H25206002
5
6
17
19
13
15
14
16
17. Gearshift cam plate
18. Gear position switch
19. Gearshift cam stopper plate
: Apply oil.
: Apply molybdenum oil solution.
: Apply grease to oil seal lip.
: Apply thread lock to thread part.
: Do not reuse.
1
B817H25206001
18
I717H1520024-03
I717H1520028-01