Service Information - Honda TRX680FA Service Manual

MAINTENANCE
SERVICE INFORMATION
GENERAL
• Place the vehicle on a level ground before starting any work.
SPECIFICATIONS
ITEM
Throttle lever free play
Spark plug Standard
For extended high speed riding
Spark plug gap
Valve clearance IN
EX
Recommended engine oil
Engine oil
capacity
After draining
After draining/filter change
After disassembly
Engine idle speed
Recommended final gear case oil
Final gear case
oil capacity
At draining
At disassembly
Recommended differential oil
Differential oil
capacity
At draining
At disassembly
Recommended brake fluid
Rear (parking) brake lever free play
Cold tire pres-
sure
Tire size
Tire bland
Front
Rear
Standard
Minimum
Maximum
With cargo
Standard
Minimum
Maximum
With cargo
Front
Rear
Front
Rear
Minimum tire tread depth (Front/Rear)
Toe
SPECIFICATIONS
3 - 8 mm (1/8-5/16 in)
IFR5L11 (NGK), VK16PRZ11 (DENSO)
IFR6L11 (NGK), VK20PRZ11 (DENSO)
1.0- 1.1 mm (0.039 - 0.043 in)
0.15 mm (0.006 in)
0.33 mm (0.013 in)
Pro Honda GN4 or HP4 (without molybdenum additives) 4-
stroke oil (U.S.A. and Canada), or Honda 4-stroke oil (Can-
ada only), or an equivalent motorcycle oil
API service classification SG or Higher (except oils labeled
as energy conserving on the circular API service label)
JASO T 903 standard: MA
Viscosity: SAE 10W-40, 6W-30
2.7 liters (2.9 US qt, 2.4 |mp qt)
2.9 liter (3.1 US qt, 2.6 Imp qt)
4.1 liter (4.3 US qt, 3.6 Imp qt)
1,400 ±50 rpm (min'
1
)
Hypoid gear oil SAE #80
78 cm
3
(2.6 US oz, 2.7 Imp oz)
90 cm
3
(3.0 US oz, 3.2 Imp oz)
Hypoid gear oil SAE #80
175 cm
3
(5.9 US oz, 6.2 Imp oz)
220 cm
3
(7.4 US oz, 7.7 Imp oz)
Honda DOT 4 brake fluid
2 5 - 3 0 mm (1 -1-3/16 in)
30 kPa (0.30 kgf/cm
2
, 4.4 psi)
26 kPa (0.26 kgf/cm
2
, 3.8 psi)
34 kPa (0.34 kgf/cm
2
, 5.0 psi)
30 kPa (0.30 kgf/cm
2
, 4.4 psi)
25 kPa (0.25 kgf/cm
2
, 3.6 psi)
22 kPa (0.22 kgf/cm
2
, 3.2 psi)
28 kPa (0.28 kgf/cm
2
, 4.0 psi)
25 kPa (0.25 kgf/cm
2
, 3.6 psi)
A T 2 5 x 8 R 1 2 * *
A T 2 5 x 1 0 R 1 2 * *
KT511 (DUNLOP)
KT515(DUNLOP)
4.0 mm (0.16 in)
Toe-out: 10.9 ± 15 mm (7/16 ±9/16 in)
TORQUE VALUES
Spark plug
Valve adjusting screw lock-nut
Timing hole cap
Engine oil drain-bolt
Engine oil filter center bolt
Rear Final gear case oil filler cap
Rear Final gear case oil drain-bolt
Front Differential oil filler cap
Front Differential oil drain-bolt
Tie-rod lock nut
22
17
10
25
18
12
12
12
12
54
N m
N-m
N-m
N m
N-m
N-m
N-m
N-m
N-m
N-m
(2.2
(1-7
(1.0
(2.5
(1.8
(1.2
(1.2
(1.2
(1.2
(5.5
kgfm, 16 Ibfft)
kgfm, 12 Ibf-ft)
kgfm, 7 Ibf-ft)
kgfm, 18 Ibfft)
kgfm, 13 Ibfft)
kgfm, 9 Ibfft)
kgfm, 9 Ibfft)
kgfm, 9 Ibfft)
kgfm, 9 Ibf-ft)
kgfm, 40 Ibf-ft)
4-2