Honda TRX680FA Service Manual page 376

FRONT WHEEL/SUSPENSION/STEERING
Set the knuckle and special tools with "B" mark side
of the remover/installer facing to the ball joint in the
vise as shown.
Press the ball joint into the knuckle until it is fully
seated.
TOOLS:
Ball joint remover/installer
Attachment, 20 mm I.D.
07WMF-HN00100
07746-0020400
NOTICE
If you feel strong resistance when compressing the
vise, stop. Reset the attachment of the tool so that
the ball joint head can go into the hollow of the
attachment and try again.
Install the snap ring with the chamfered edge facing
in.
INSTALLATION
Install the knuckle onto the drive shaft, and lower
and upper arms with the ball joint nuts.
Install the tie-rod ball joint into the knuckle with a
new nut.
Tighten each arm ball joint nut to the specified
torque and further tighten until its grooves align
with the cotter pin hole.
TORQUE: 29 N-m (3.0 kgf-m, 21 Ibf-ft)
Install new cotter pins.
Install the brake disc cover and tighten the brake
disc cover flange bolts.
COTTER PINS, BALL JOINT NUTS
DISC COVER
15-20