Service Information - Honda TRX680FA Service Manual

FRONT WHEEL/SUSPENSION/STEERING
SERVICE INFORMATION
GENERAL
• A contaminated brake disc or pad reduces stopping power. Discard contaminated pads and clean a contaminated disc
with a high quality brake degreasing agent.
A jack or other support is required to support the vehicle.
Adjust toe whenever the tie-rod, knuckle or steering shaft are replaced or removed (page 4-23).
Do not twist or bend the brake hose and pipe when serving.
Use genuine Honda replacement bolts and nuts for all suspension pivots and mounting points.
For brake system information (page 17-2).
For handlebar switch inspection (page 23-7).
SPECIFICATIONS
ITEM
Minimum tire tread depth
Cold tire pressure Standard
Minimum
Maximum
With cargo
Tie-rod distance between the ball joints
Toe
STANDARD
-
30 kPa (0.30 kgf/cm
2
, 4.4 psi)
26 kPa (0.26 kgf/cm
2
, 3.8 psi)
34 kPa (0.34 kgf/cm
2
, 5.0 psi)
30 kPa (0.30 kgf/cm
2
, 4.4 psi)
387.5 ± 1 mm (15.26+ 0.4 in)
Toe-out: 10.9+15 mm (7/16 ±9/16 in)
SERVICE LIMIT
4 mm (0.16 in)
-
-
-
-
-
-
TORQUE VALUES
Handlebar lower holder nut
Front wheel nut
Front wheel hub nut
Front brake caliper bracket flange
bolt
Front brake disc bolt
Front brake splash guard flange bolt
Shock absorber mounting nut
Brake hose clamp flange bolt
Upper arm pivot nut
Lower arm pivot nut
Upper and lower arm ball joint nut
Tie-rod stud joint nut
Combination meter stay mounting
nut
Steering shaft end nut
Steering shaft holder bolt
Parking lock lever screw
Rear brake lever pivot bolt
Rear brake lever pivot nut
Parking stopper stay screw
Brake light switch (left lever side)
39 N-m (4.0 kgf-m, 29 Ibf-ft)
64 N-m (6.5 kgf-m, 47 Ibf-ft)
78 N-m (8.0 kgf-m, 58 Ibf-ft)
44 N-m (4.5 kgf-m, 33 Ibf-ft)
42 N-m (4
11 N-m(1
44 N-m (4
12 N-m (1
34 N-m (3.
44 N-m (4.
29 N-m (3.
3 kgf-m,
1 kgf-m,
,5 kgf-m,
,2 kgf-m,
5 kgf-m,
5 kgf-m,
0 kgf-m.
31 Ibf-ft)
8 Ibf-ft)
33 Ibf-ft)
9 Ibf-ft)
25 Ibf-ft)
33 Ibf-ft)
21 Ibf-ft)
54 N-m (5.5 kgf-m, 40 Ibf-ft)
25 N-m (2.5 kgf-m, 18 Ibf-ft)
108 N-m (11.0 kgf-m, 80 Ibf-ft)
32 N-m (3.3 kgf-m, 24 Ibf-ft)
7 N-m (0.7 kgf-m, 5.1 Ibf-ft)
1 N-m (0.1 kgf-m, 0.7 Ibf-ft)
6 N-m (0.6 kgf-m, 4.3 Ibf-ft)
2 N-m (0.2 kgf-m, 1.4 Ibf-ft)
1 N-m (0.1 kgf-m, 0.7 Ibf-ft)
Lock nut: replace with a new one.
Castle nut: tighten to the specified torque
and further tighten until its grooves aligns
with the cotter pin hole.
ALOC bolt: replace with a new one
ALOC bolt: replace with a new one
ALOC bolt: replace with a new one
Lock nut: replace with a new one.
Lock nut: replace with a new one.
Lock nut: replace with a new one.
Castle nut: tighten to the specified torque
and further tighten until its grooves aligns
with the cotter pin hole.
Lock nut: replace with a new one.
Apply locking agent
15-3