Honda FourTrax Rincon TRX680FA5 2018 Owner's Manual
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Honda FourTrax Rincon TRX680FA5 2018 Owner's Manual

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TRX680FA5
FOURTRAX
RINCON
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Summary of Contents for Honda FourTrax Rincon TRX680FA5 2018

  • Page 1 TRX680FA5 FOURTRAX RINCON Part Number...
  • Page 2 This manual should be considered a permanent part of the ATV and should remain with the ATV when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Honda TRX680FA5 FOURTRAX RINCON OWNER’S MANUAL...
  • Page 4 Introduction Congratulations on choosing your Honda ATV. Introduction When you own a Honda, you’re part of a worldwide family of satisfied customers — people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
  • Page 5 Introduction If you have any questions, or if you ever need special service or repairs, remember that your dealer knows your ATV best and is dedicated to your complete satisfaction. Happy riding! Introduction...
  • Page 6 A Few Words About Safety Your safety, and the safety of others, is very important. And A Few Wo rds About Safety operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
  • Page 7 A Few Words About Safety These signal words mean: You WILL be KILLED or DANGER SERIOUSLY HURT if you don't follow instructions. You CAN be KILLED or SERIOUSLY WARNING HURT if you don’t follow instructions. You CAN be HURT if you don’t CAUTION follow instructions.
  • Page 8 Contents These pages give an overview of the contents of your owner’s Con ten ts manual. The first page of each section lists the topics covered in that section. ATV Safety ..................1 Important safety information you should know, plus a look at the safety related labels on your ATV.

  • Page 9: Table Of Contents

    Contents Servicing Your Honda ..............95 Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ..................175 How to store and transport your ATV and how to be an environmentally responsible rider.

  • Page 11: Atv Safety

    ATV Safety This section presents some of the most important information and ATV Safety recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information............
  • Page 12 Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
  • Page 13 Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tyres are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
  • Page 14 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.
  • Page 15 Safety Labels Your ATV comes with several labels containing important safety information. Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your dealer for replacements.
  • Page 16 Safety Labels ATV Safety...
  • Page 17 Safety Labels ATV Safety...
  • Page 18 Safety Labels ATV Safety...

  • Page 19: Instruments & Controls

    Instruments & Controls This section shows the location of all indicators and controls you Inst ruments & Contro ls would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
  • Page 20 Instruments & Controls Controls & Features ..............27 Ignition Switch................. 27 Shift Lever ................28 Drive Mode Select Switch ............29 2WD/4WD Select Switch............30 Start Button................31 Engine Stop Switch ..............31 Headlight Switch ..............32 Headlight Dimmer Switch ............32 Horn Button ................

  • Page 21: Operation Component Locations

    Operation Component Locations headlight dimmer switch headlight switch rear brake lever/parking brake lever drive mode select switch parking brake lock lever front brake lever gearshift throttle lever switches engine stop switch 2WD/4WD select switch start button ignition switch horn button shift lever Instruments &...
  • Page 22 Operation Component Locations rear cargo rack accessory socket front cargo rack recoil starter rear brake pedal Instruments & Controls...
  • Page 23 Operation Component Locations seat latch flag pole bracket trailer hitch Instruments & Controls...

  • Page 24: Indicators & Displays

    Indicators & Displays The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages. (11) (10) (1) odometer/tripmeter select button (2) RESET button...
  • Page 25 Indicators & Displays Lamp Check The high oil/coolant temperature indicator, 4WD indicator, neutral indicator, reverse indicator and PGM-FI indicator comes on for a few seconds and then go off when you turn the ignition switch ON (q). The indicators are identified in the table on page 16 with the words: Lamp Check.
  • Page 26 Indicators & Displays Odometer/ Selects display of the odometer or tripmeter tripmeter A or tripmeter B select button (page 22). This button also used to reset the oil change indicator (page 21). RESET Resets the tripmeter to zero (0) button (page 23).
  • Page 27 Indicators & Displays Multi- The display includes the following functions. Display Check. function display Drive mode Shows the driving mode (page 19). indicator Gear position Shows the gear position (page 20). indicator Speedometer Shows riding speed. Fuel gauge Shows approximate fuel supply available (page 26).

  • Page 28: Multi-Function Display

    Indicators & Displays Multi-function Display The multi-function display (1) includes the following functions: Drive mode indicator Speedometer Digital clock Gear position indicator Odometer Hour meter Oil change indicator Tripmeter Fuel gauge The digital clock will reset if the battery is disconnected. (10) (13) (14)

  • Page 29: Drive Mode Indicator

    Indicators & Displays Drive Mode Indicator The drive mode indicator (1) shows the selected drive mode when the ignition switch is in the ON (q) position. The drive mode indicator (1) displays ESP when the manual shift (ESP) mode is selected. The ESP display vanishes when the automatic shift (AUTO) mode is selected.

  • Page 30: Gear Position Indicator

    Indicators & Displays Gear Position Indicator The gear position indicator (1) shows the gear position when the ignition switch is in the ON (q) position. The indicator displays: N for neutral, R for reverse, D for drive, and 1 – 3 for the three forward speed positions in the ESP mode. “--”...

  • Page 31: Oil Change Indicator

    Indicators & Displays Oil Change Indicator The oil change indicator (1) appears in the display when the mileage or operating hours on your ATV approaches the oil change interval specified on the maintenance schedule. Reset the indicator after each oil change. To reset the indicator, press and hold both the odometer/tripmeter select button (2) and RESET button (3) for more than 2 seconds.

  • Page 32: Odometer/Tripmeter

    Indicators & Displays Odometer/Tripmeter The odometer/tripmeter display has two functions, odometer (1) and tripmeter. The tripmeter has two sub modes, tripmeter A (2) and tripmeter B (3). The odometer registers total distance traveled in kilometers while the ignition switch is ON (q). The tripmeter shows mileage per trip since you last reset the tripmeter while the ignition is ON (q).
  • Page 33 Indicators & Displays To reset the tripmeter to zero, press and hold the RESET button (5) for more than 2 seconds with the display in the tripmeter A or tripmeter B mode. (5) RESET button Instruments & Controls...

  • Page 34: Hour Meter

    Indicators & Displays Hour meter The hour meter (1) shows accumulated hours while the ignition is ON (q). The hour meter provides accurate service period information for initial and regular maintenance. (1) hour meter (2) hour meter mark Instruments & Controls...

  • Page 35: Digital Clock

    Indicators & Displays Digital Clock Shows hour and minute while the ignition is ON (q). To adjust the time, proceed as follows: 1. Turn the ignition switch ON (q). 2. To select the adjust mode, push the ADJ button (1) once. 3.

  • Page 36: Fuel Gauge

    Indicators & Displays Fuel Gauge The fuel gauge liquid crystal display (1) shows the approximate fuel supply available. The fuel tank capacity is: 16.8 ℓ (4.44 US gal , 3.70 Imp gal) When segment E (2) and low fuel indicator (3) flash, you should refill the tank as soon as possible.

  • Page 37: Controls & Features

    Controls & Features Ignition Switch The ignition switch (1) is used for starting and stopping the engine (page 66). Insert the key and turn it to the right for the ON (q) position. Key Position Function ON (q) Electrical circuits on. OFF (w) No electrical circuits function.

  • Page 38: Shift Lever

    Controls & Features Shift Lever The shift lever (1) has three positions: drive (D), neutral (N), and reverse (R). See Shifting Gears (page 71) and Riding in Reverse (page 77). LEFT SIDE OF HANDLE COVER (1) shift lever Instruments & Controls...

  • Page 39: Drive Mode Select Switch

    Controls & Features Drive Mode Select Switch The drive mode select switch (1) has two positions, AUTO and ESP. See Shifting Gears page 71. RIGHT HANDLEBAR (1) drive mode select switch Instruments & Controls...

  • Page 40: 2Wd/4Wd Select Switch

    Controls & Features 2WD/4WD Select Switch Your ATV is equipped with a 2WD/4WD select switch (1), which permits a choice between the “2WD” and “4WD” drive modes. Select a drive mode that’s suitable for your riding. The 2WD/4WD select switch is located above the throttle lever. To select the drive mode, slide the 2WD/4WD select switch to the desired position.

  • Page 41: Start Button

    Controls & Features Start Button LEFT HANDLEBAR (1) start button o START (2) engine stop switch e RUN r OFF The start button (1) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page 67. When the start button is pushed, the starter motor will crank the engine.

  • Page 42: Headlight Switch

    Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch y ON t OFF (2) headlight dimmer switch u HI i LO (3) horn button The headlight switch (1) is used to turn the headlight ON (y) or OFF (t). To operate, turn the switch to ON (y) or OFF (t). Headlight Dimmer Switch The headlight dimmer switch (2) is used to change between the high and low beams of the headlight.

  • Page 43: Recoil Starter

    Controls & Features Recoil Starter RIGHT SIDE (1) recoil starter The recoil starter (1) is used to start the engine when the battery is low. See Using the Recoil Starter, page 70. Instruments & Controls...

  • Page 44: Throttle Lever

    Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever (1) with your thumb. To reduce engine rpm, release pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.

  • Page 45: Gearshift Switch

    Controls & Features Gearshift Switch Two gearshift switches are used in the manual shift (ESP) mode. These switches are used to select the next higher or lower gear in the transmission. To operate, press the upshift switch (1) to engage the next higher gear or press the downshift switch (2) to engage the next lower gear.

  • Page 46: Front Brake Lever

    Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page 79. Rear Brake Lever/Parking Brake Lever The rear brake lever/parking brake lever is used to slow or stop your ATV.

  • Page 47: Parking Brake

    Controls & Features Parking Brake LEFT HANDLEBAR (A) to lock (1) lock lever (2) rear brake lever/parking brake lever The lock lever (1) on the rear brake lever/parking brake lever (2) allows it to be used as a parking brake. To operate, first squeeze the rear brake lever/parking brake lever using your left hand and then lock it with the lock lever using your right hand.

  • Page 48: Flag Pole Bracket

    Controls & Features Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your dealer. To mount a pole in the bracket (1), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.

  • Page 49: Trailer Hitch

    Controls & Features Trailer Hitch REAR (1) trailer hitch (2) ball The trailer hitch (1) is located on the rear axle housing. To use the hitch, you’ll need a proper size ball (2) as specified by the trailer manufacturer. To attach the ball and properly hook up a trailer, follow the trailer manufacturer’s instructions, For load limits and operational guidelines, see page 53.

  • Page 50: Accessory Socket

    Controls & Features Accessory Socket RIGHT FRONT (1) accessory socket (3) cap (2) meter cover The accessory socket (1) is attached to the right side of the meter cover (2). You can use the accessory socket to power a trouble light, CB radio, or cell phone, etc.
  • Page 51 Controls & Features Be sure the engine is on and the headlights are turned off before using the accessory socket, otherwise you may drain the battery. The accessory socket’s rated capacity is DC 12 V, 120 Watts (10 A) or less. If you exceed this limit, you may blow a fuse. See If a Fuse Blows, page 199.
  • Page 52 Instruments & Controls...

  • Page 53: Before Riding

    Before Riding Before each ride, you need to make sure you and your Honda are Before Rid ing both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.

  • Page 54: Are You Ready To Ride

    Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: • Read this owner’s manual and the labels on your ATV carefully. • Make sure you understand all the safety messages. • Know how to operate all the controls. Before each ride, be sure: •...
  • Page 55 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Always wear a face shield or goggles to protect your eyes and help your vision. WARNING WARNING Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your chances of severe injury or death in the event...

  • Page 56: Rider Training

    Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.

  • Page 57: Age Recommendation

    Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. WARNING WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.

  • Page 58: No Alcohol Or Drugs

    Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs — even if prescribed by a physician — can be dangerous while operating an ATV.

  • Page 59: Is Your Atv Ready To Ride

    Is Your ATV Ready to Ride? Before each ride, it’s important to inspect your ATV and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tyre, can be a major inconvenience.
  • Page 60 Is Your ATV Ready to Ride? Fuel Check the level and add fuel (page 112) if needed. Also make sure the fuel fill cap is securely fastened. Check for leaks. Tyres Use a gauge to check the air pressure. Adjust if needed.
  • Page 61 Is Your ATV Ready to Ride? Cable Check the cable housings for wear. Check the fittings for looseness. Replace or tighten as needed. Lights Make sure the headlight, brakelight and taillight are working properly. Check the brake pedal, left and right brake levers independently activate the brakelight.
  • Page 62 Is Your ATV Ready to Ride? Headlight and Check for proper function (page 32). Headlight Dimmer Switch Engine Stop Switch Check for proper function (page 31). Steering Check that the wheels turn properly as you steer the handlebar. Move the handlebar right and left and check that there is no excessive backlash.

  • Page 63: Load Limits & Guidelines

    Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.

  • Page 64: Load Limits

    Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV and be pulled in a trailer. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.

  • Page 65: Loading Guidelines

    Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: •...

  • Page 66: Accessories & Modifications

    We strongly recommend that you use only Honda Genuine Accessories that have been specifically designed and tested for your ATV. Because Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories.

  • Page 67: Modifications

    Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. Removing or modifying your lights, exhaust system, emission control system, or other equipment can also make your ATV illegal.
  • Page 68 Before Riding...

  • Page 69: Basic Operation & Riding

    Basic Operation & Riding This section gives basic riding instructions, including how to start and Basic Operation & R iding stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page 214).
  • Page 70 Basic Operation & Riding Braking..................79 Riding Your ATV................. 81 Making Turns ................81 Skidding or Sliding ..............83 Riding Up Hills ................. 84 Riding Down Hills ..............88 Crossing or Turning on Hills or Slopes ........89 Riding Over Obstacles .............. 91 Riding Through Water .............

  • Page 71: Safe Riding Precautions

    Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Safety section beginning on page 1, and the Before Riding section beginning on page 51. Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.

  • Page 72: Keep Hands And Feet On Controls

    Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.

  • Page 73: Riding Position & Safety Equipment

    Safe Riding Precautions Riding Position & Safety Equipment Sit on the vehicle as shown below, keeping your hands on the handlebars and feet on the footpegs. Long-sleeved apparel Helmet and eye and trousers protection Off-road motorcycle Off-road motorcycle gloves boots Control Speed Riding at excessive speed increases the chance of a crash.

  • Page 74: Use Care On Unfamiliar Or Rough Terrain

    Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) WARNING WARNING...

  • Page 75: Do Not Perform Stunts

    Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. WARNING WARNING Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an...

  • Page 76: Starting & Stopping The Engine

    Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.

  • Page 77: Starting Procedure

    Starting & Stopping the Engine 1. Before starting, select a level surface and lock the parking brake (page 37). 2. Turn the ignition switch (1) ON (q). Confirm the following: • The transmission is in neutral, and the neutral indicator (2) is ON. •...

  • Page 78: Flooded Engine

    Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: 1. Leave the engine stop switch set to RUN (e). 2. Open the throttle fully. 3.

  • Page 79: Stalled Engine

    Starting & Stopping the Engine Stalled Engine If the engine stalls, shift into neutral (N) and restart the engine. If you are unable to shift to neutral (N) from drive (D), you can restart the engine by squeezing the front brake lever and pressing the start button while the vehicle is stopped.

  • Page 80: Using The Recoil Starter

    Starting & Stopping the Engine Using the Recoil Starter The recoil starter is used to start the engine when the battery is low. To operate the recoil starter: 1. Turn the ignition switch to the ON (q) position. 2. Check that the transmission is in neutral. 3.

  • Page 81: Shifting Gears

    Shifting Gears Your ATV has three shift lever positions: neutral (N), drive (D), and reverse (R). Neutral (N) Use neutral when you start and warm up the engine, or if it is necessary to stop briefly with the engine idling. Drive (D) Use this position for normal riding.
  • Page 82 Shifting Gears The shift lever (1) is located on the left side of the fuel tank. To shift the shift lever, bring the ATV to a complete stop. NOTICE If the gearshift lever is moved while the vehicle is moving, the transmission may be damaged.
  • Page 83 Shifting Gears AUTO Mode When the drive mode is at AUTO, shifting the lever to “D” (drive) provides a 3-speed automatic transmission. 1. While pulling up the shift lever (1), shift to “D.” 2. Pull down the shift lever and confirm that the lever is locked and the gear position indicator (3) is showing “D.”...
  • Page 84 Shifting Gears ESP Mode With the drive mode set at ESP, shifting the lever to “D” allows manual shifting from 1st to 3rd using the gearshift switches. Two gearshift switches are located next to the left handlebar grip: upshift (a) and downshift (s). To upshift the transmission, press the upshift switch (4) once.
  • Page 85 Shifting Gears After starting the engine and letting it warm up, follow these procedures: 1. Bring your ATV to a complete stop, select the ESP mode and shift the shift lever into the “D” position. NOTICE If the gearshift lever is moved while the vehicle is moving, the transmission may be damaged.
  • Page 86 Shifting Gears • To prevent transmission damage, do not coast or tow the ATV for long distances with the engine off. Recommended Shift Points Ride in the highest gear that lets the engine run and accelerate smoothly. This will give you good fuel economy and effective emissions control.

  • Page 87: Riding In Reverse

    Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. WARNING WARNING Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
  • Page 88 Riding in Reverse 7. To stop, close the throttle and gradually apply both the front and rear brakes. Do not abruptly apply the rear brake by itself. 8. To shift out of reverse and into neutral, shift the shift lever into “N”...

  • Page 89: Braking

    Braking Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the right brake lever. The single disc brake of the rear drivetrain is hydraulically activated by pressing down on the brake pedal and mechanically activated by operating the left brake lever.
  • Page 90 Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting (in the ESP mode), with intermittent use of both brakes.

  • Page 91: Riding Your Atv

    Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. WARNING WARNING Turning improperly can make the ATV go out of control, causing a collision or overturn.
  • Page 92 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an ATV.

  • Page 93: Skidding Or Sliding

    Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.

  • Page 94: Riding Up Hills

    Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain. However, you must be able to decide which hills or hazards might cause the ATV to overturn.
  • Page 95 Riding Your ATV Shift weight forward when climbing hills. • Always check the terrain carefully before you start up any hill. • Never climb hills with excessively slippery or loose surfaces. • To climb a hill, take a running start in an appropriate gear and speed for the conditions.
  • Page 96 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happen, the ATV can stall and/or roll backwards. WARNING WARNING Stalling, rolling backwards or improperly...
  • Page 97 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.

  • Page 98: Riding Down Hills

    Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. WARNING WARNING Going down a hill improperly could cause loss of control or cause the ATV to overturn.

  • Page 99: Crossing Or Turning On Hills Or Slopes

    Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear (in the ESP mode), shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed.
  • Page 100 Riding Your ATV Crossing Hills or Slopes • To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the centre of the seat and lean toward the uphill side.

  • Page 101: Riding Over Obstacles

    Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop.

  • Page 102: Riding Through Water

    Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 254 mm (10 inches) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. WARNING WARNING The ATV tyres have some ability to float.

  • Page 103: Parking

    Parking 1. Look for level parking area. Make sure the ground surface is firm. 2. After bringing your ATV to a stop, hold the brakes while you shift into neutral. 3. Set the parking brake. 4. Turn the ignition switch OFF (w). If it is necessary to start the engine when your ATV in gear and is stopped on a grade, rock the vehicle back and forth to allow shifting the transmission into neutral.
  • Page 104 Basic Operation & Riding...

  • Page 105: Servicing Your Honda

    Maintenance Schedule for required service and step-by-step instructions for specific maintenance tasks. You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good. For information about replacing fuses, see page 199. Before You Service Your Honda The Importance of Maintenance ..........
  • Page 106 Servicing Your Honda Service Procedures Fluids & Filters Fuel ..................111 Engine Oil & Filter ..............114 Rear Final Gear Oil..............122 Front Final Gear Oil..............124 Coolant ..................126 Air Cleaner ................131 Engine Throttle ..................136 Spark Plugs................138 Valves..................

  • Page 107: The Importance Of Maintenance

    Before You S ervice Your Honda The Importance of Maintenance A well-maintained ATV is essential for safe, economical, and trouble- free riding. It will also help reduce air pollution. Careful pre-ride inspections and good maintenance are especially important because your ATV is designed to be ridden over rough off-road terrain.

  • Page 108: Maintenance Safety

    Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.

  • Page 109: Important Safety Precautions

    Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.

  • Page 110: Maintenance Schedule

    Procedures for such items in this schedule are provided in an official Honda Shop Manual available for purchase. If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it.
  • Page 111 * Should be serviced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. ** In the interest of safety, we recommend these items be serviced only by your dealer.
  • Page 112 — RADIATOR COOLANT NOTE 3 COOLING SYSTEM NOTE 2 — * Should be serviced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. Servicing Your Honda...
  • Page 113 * Should be serviced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. ** In the interest of safety, we recommend these items be serviced only by your dealer.

  • Page 114: Maintenance Record

    12 or 200 3,000 (1,800) or 18 or 300 4,000 (2,400) or 24 or 400 5,000 (3,000) or 30 or 500 6,000 (3,600) or 36 or 600 7,000 (4,200) or 42 or 700 8,000 (4,800) or 48 or 800 Servicing Your Honda...

  • Page 115: Maintenance Component Locations

    Maintenance Component Se rvice Preparations Locations front brake fluid reservoir rear brake lever/parking brake lever front brake lever throttle lever fuel fill cap Servicing Your Honda...
  • Page 116 2 other fuses front brake battery caliper coolant reserve air cleaner tank housing drain tube front final gear oil fill cap rear brakelight front final gear oil switch drain bolt engine oil filter rear brake pedal Servicing Your Honda...
  • Page 117 Locations tool kit spark plugs rear final gear oil fill cap owner’s manual storage compartment air pressure gauge spark arrester rear final gear oil drain bolt engine oil dipstick engine oil drain bolt engine oil fill cap Servicing Your Honda...

  • Page 118: Tool Kit

    * 14 mm box end wrench * 17 mm box end wrench * 5 mm Hex wrench * spark plug wrench and handlebar * pliers * tool bag UNDER SEAT (1) tool kit (2) tool kit compartment (3) rubber band Servicing Your Honda...

  • Page 119: Owner's Manual Storage

    (6) and fastened with the rubber band (7). Be careful not to flood this area when washing your ATV. LEFT (1) owner’s manual (2) storage compartment (3) quick screw (4) lid (5) air pressure gauge (6) plastic bag (7) rubber band Servicing Your Honda...

  • Page 120: Seat Removal

    2. Slide the seat (2) back and lift it. Installation 1. Insert the front prongs (3) into the hooks (4) and press the studs (5) into the grommets on the rear fender. 2. Press down on the seat until it locks. Servicing Your Honda...

  • Page 121: Fuel

    91 (or higher) Use only unleaded fuel in your Honda. If you ride your Honda in a country where leaded fuel might be available, take precautions to use only unleaded fuel. Your engine is designed to use any unleaded petrol that has a pump octane number (R + M)/2 of 86 or higher, or a research octane number of 91 or higher.
  • Page 122 The tank should be refilled as soon as possible when the E segment in the fuel gauge flashes. Refueling Procedure Refer to Safety Precautions on page 99. (1) breather tube (3) fuel fill cap (2) handlebar cover hole (4) filler neck Servicing Your Honda...
  • Page 123 • Wipe up spills immediately. 4. After refueling, turn the fuel fill cap clockwise until it clicks. 5. Insert the breather tube into the handlebar cover hole. If you replace the fuel fill cap, use only a Honda Genuine replacement part. Servicing Your Honda...

  • Page 124: Engine Oil & Filter

    Change the engine oil as specified in the maintenance schedule on page 102. When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
  • Page 125 • Do not use API SH or higher oils displaying a circular API “energy conserving” or “resource conserving” service label on the container. They may affect lubrication and clutch performance. NOT RECOMMENDED RECOMMENDED • Do not use non-detergent, vegetable, or castor based racing oils. Servicing Your Honda...
  • Page 126 The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) oil code (2) oil classification Servicing Your Honda...
  • Page 127 The oil level should be between the upper level mark (2) and the lower level mark (3) on the dipstick. LEFT SIDE (1) dipstick (3) lower level mark (2) upper level mark (cont’d) Servicing Your Honda...
  • Page 128 6. Reinstall the oil fill cap, oil fill cap lid and dipstick. NOTICE Running the engine with an improper oil level can cause serious engine damage. LEFT SIDE (4) oil fill cap lid (5) oil fill cap Servicing Your Honda...
  • Page 129 Changing Engine Oil & Filter Refer to Safety Precautions on page 99. Your ATV’s oil filter has very specific performance requirements. Use a new Honda Genuine oil filter specified for your model or a filter of equal quality. NOTICE Using the wrong oil filter may result in leaks or engine damage.
  • Page 130 Then insert a new oil filter to the oil filter cover. Use only the Honda Genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non-Honda filter which is not of equivalent quality may cause engine damage.
  • Page 131 If necessary, add more oil but do not overfill. 17. Reinstall the oil fill cap and dipstick. 18. Check that there are no oil leaks. If a torque wrench is not used for installation, see your dealer as soon as possible to verify proper assembly. Servicing Your Honda...

  • Page 132: Rear Final Gear Oil

    (weight) SAE 80W-90 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Safety Precautions on page 99. Change the oil with the rear final gear at normal operating temperature to assure complete and rapid draining.
  • Page 133 8. Coat a new O-ring with grease and install it into the fill cap groove and tighten it to the specified torque: 12 N·m (1.2 kgf·m , 9 lbf·ft) REAR (1) oil drain bolt (2) oil fill cap (3) lower edge of the inspection hole Servicing Your Honda...

  • Page 134: Front Final Gear Oil

    (weight) SAE 80W-90 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Safety Precautions on page 99. Change the oil with the front final gear at normal operating temperature to assure complete and rapid draining.
  • Page 135 7. Coat a new O-ring with grease and install it into the fill cap groove and tighten it to the specified torque. 12 N·m (1.2 kgf·m , 9 lbf·ft) FRONT (1) oil drain bolt (2) oil fill cap (3) lower edge of the inspection hole Servicing Your Honda...

  • Page 136: Coolant

    Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion. Coolant Recommendation Use Pro Honda HP Coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines. Check the antifreeze container label.
  • Page 137 (1). It should be between the UPPER (2) and LOWER (3) level marks. If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your dealer for repair. (cont’d) Servicing Your Honda...
  • Page 138 4. Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark. FRONT (4) steering cover (5) reserve tank cap 5. After adding coolant, install the reserve tank cap and steering cover. Servicing Your Honda...
  • Page 139 Refer to Safety Precautions on page 99. Coolant should be replaced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Shop Manual. WARNING WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out, seriously scalding you.
  • Page 140 3. Wash the radiator core (3), oil cooler (4) and radiator cover plate. NOTICE Do not apply pressured water directly to the radiator core and oil cooler. The pressured water can damage the radiator core. FRONT (1) tabs (3) radiator core (4) oil cooler (2) radiator cover plate Servicing Your Honda...

  • Page 141: Air Cleaner

    Your dealer can help you determine the correct service interval for your riding conditions. Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. NOTICE Using the wrong air cleaner may result in premature engine wear.
  • Page 142 1. Remove the seat by pulling the seat latch (1) up. UNDER SEAT (1) seat latch (3) air cleaner housing cover (2) retainer clips 2. Unlatch the retainer clips (2). 3. Remove the air cleaner housing cover (3). Servicing Your Honda...
  • Page 143 9. Inspect for tears or cracks in the foam or seams of the air cleaner. Replace the air cleaner if it is damaged. UNDER SEAT (7) clamp (4) element holder (8) air cleaner (5) screw (9) air cleaner body (6) air cleaner assembly (cont’d) Servicing Your Honda...
  • Page 144 18. Reassemble by reversing the disassembly sequence. • Install the air cleaner housing cover with the FRONT mark (10) facing forward and fit the tab (11) at the element holder. UNDER SEAT (11) (10) (10) FRONT mark (11) tab Servicing Your Honda...
  • Page 145 (3) air cleaner housing (2) clip 1. Remove the drain tube (1) by removing the clip (2) under the air cleaner housing (3). 2. Drain the deposits. 3. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...

  • Page 146: Throttle

    3. Turn the adjuster to obtain the correct freeplay. 4. Tighten the lock nut and reinstall the sleeve. 5. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...
  • Page 147 If the cable is kinked or chafed, have it replaced. 4. Check the cables for tension or stress in all steering positions. 5. Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...

  • Page 148: Spark Plugs

    1. Remove the seat (page 110). 2. Remove the pin (1) by a Phillips screwdriver and pull the clip (2) out of the hole. 3. Loosen the band screw (3) and remove the resonance chamber (4). 4. Unhook the rubber cover (5). Servicing Your Honda...
  • Page 149 (11). Take care to avoid damaging the spark plug wires when disconnecting the caps. 9. Using a spark plug wrench provided in the tool kit, remove the spark plugs. (11) (10) (10) top spark plug cap (11) side spark plug cap (cont’d) Servicing Your Honda...
  • Page 150 (13) should not be eroded. If the electrodes and insulator tip appear unusually fouled or burned, we suggest that you contact your Honda dealer. 11. Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped.
  • Page 151 15. Reinstall the top spark plug cap and side spark plug cap. Take care to avoid pinching any cables or wires. 16. Install the remaining parts in the reverse order of removal. Servicing Your Honda...

  • Page 152: Valves

    For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Shop Manual. Otherwise, the valves should be adjusted by your dealer. Servicing Your Honda...

  • Page 153: Spark Arrester

    To purge the system: 1. Allow the engine and muffler to cool. 2. Remove the bolts (1), the spark arrester (2) and the gasket (3) from the muffler (4). REAR (3) gasket (1) bolts (2) spark arrester (4) muffler Servicing Your Honda...
  • Page 154 Replace, if necessary. Check the gasket. Replace, if necessary. (5) spark arrester screen 4. Install the spark arrester and the gasket in the muffler and tighten the bolts to the specified torque: 12 N·m (1.2 kgf·m , 9 lbf·ft) Servicing Your Honda...

  • Page 155: Brakes

    Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container. An opened container may be contaminated or may have absorbed moisture from the air. Servicing Your Honda...
  • Page 156 It should be above the LOWER level mark (1). If the level is at or below the LOWER level mark, check the brake pads for wear (page 148). Worn brake pads should be replaced. If the pads are not worn, have your brake system inspected for leaks. Servicing Your Honda...
  • Page 157 Other Inspections • Make sure there are no fluid leaks. • Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your dealer. Servicing Your Honda...
  • Page 158 Check the wear indicator (1). Remove the front wheels (page 195). If the wear indicator aligns with the reference mark (2), both pads must be replaced, see your dealer for this replacement. Always inspect both pads in both the right and left front brake calipers. Servicing Your Honda...
  • Page 159 Brakes REAR (1) wear indicator (2) reference mark Check the wear indicator. If the wear indicator (1) aligns with the reference mark (2), replace both pads as a set, see your dealer for this service. Servicing Your Honda...
  • Page 160 Freeplay (measurement at the tip of the end of the brake lever) should be: 25 – 30 mm (1 – 1.2 in) 3. If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 161 Other Inspection • Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. • Make sure that the brake cables, brake arm, spring, and fasteners are in good condition. Servicing Your Honda...
  • Page 162 Adjustment is done by turning the adjusting nut (2). Turn the nut in direction (A) if the switch operates too late and in direction (B) if the switch operates too soon. RIGHT SIDE (1) brakelight switch (2) adjusting nut Servicing Your Honda...

  • Page 163: Tyres

    Always select your riding area with care. The following pages give detailed information on how and when to check your air pressure, how to inspect your tyres for wear and damage, and our recommendations for tyre repair and replacement. Servicing Your Honda...
  • Page 164 Overinflated tyres make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly. Make sure the valve stem caps are secure. If necessary, install new caps. Servicing Your Honda...
  • Page 165 The recommended “cold” tyre pressures are: FRONT REAR RECOMMENDED 30 kPa 25 kPa PRESSURE (4.4 psi) (3.6 psi) RECOMMENDED 30 kPa 25 kPa PRESSURE (4.4 psi) (3.6 psi) Servicing Your Honda...
  • Page 166 • Cuts, slits, or cracks in the tyres. Replace the tyre if you can see fabric or cord. • Nails or other foreign objects embedded in the side of the tyre or tread. • Excessive tread wear. Servicing Your Honda...
  • Page 167 (2). For best performance, you should replace a tyre before the tread depth at the centre reaches the following limits: front 4 mm (0.16 in) rear 4 mm (0.16 in) Servicing Your Honda...
  • Page 168 If you choose to have a tyre repaired, be sure the repair work is performed by a professional. If you have a tyre professionally repaired at a non-Honda facility, we recommend that you have the work checked by your dealer.
  • Page 169 When you replace a tyre, remember: Have the tyre replaced by your dealer if possible. If you have a tyre professionally repaired at a non-Honda facility, we recommend that you have the work checked by your dealer. Servicing Your Honda...

  • Page 170: Guards

    The skid plate (2) protects the frame. Check the guard and plate for cracks, damage or looseness at intervals shown in the Maintenance Schedule. Have the engine guard and skid plate replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely. Servicing Your Honda...
  • Page 171 (1) front boot guards (2) front driveshaft guards Check the front boot guards (1) and front driveshaft guards (2) for cracks, damage or looseness. Tighten any loose fasteners. Replace the front boot guards and front driveshaft guards as required. Servicing Your Honda...
  • Page 172 Guards Rear Boot Guards Refer to Safety Precautions on page 99. (1) rear boot guards Check the rear boot guards (1) for cracks, damage or looseness. Tighten any loose fasteners. Replace the rear boot guards as required. Servicing Your Honda...

  • Page 173: Drivetrain Boots

    Front Driveshaft Boots & Rear Driveshaft Boots Refer to Safety Precautions on page 99. FRONT REAR (1) rubber driveshaft boots Check the rubber driveshaft boots (1) for cuts, damage or leaking grease. If necessary, have your dealer replace them. Servicing Your Honda...
  • Page 174 Refer to Safety Precautions on page 99. (1) rubber propeller shaft boots (2) rubber yoke joint boot Check the rubber propeller shaft boots (1) and rubber yoke joint boot (2) for cuts, damage or leaking grease. If necessary, have your dealer replace them. Servicing Your Honda...

  • Page 175: Battery

    (negative cable first). If you plan to store your ATV, see Battery Storage, page 166. If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your dealer. Servicing Your Honda...
  • Page 176 A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
  • Page 177 3. Release the rings and remove the rubber band (3). 4. Disconnect the negative (–) terminal lead (4) from the battery (5) first, then disconnect the positive (+) terminal lead (6). 5. Remove the battery from battery box (7). (cont’d) Servicing Your Honda...
  • Page 178 9. Slow charge the battery (see following section) once every 30 days. Installation 1. Reinstall in the reverse order of removal. Be sure to connect the positive (+) terminal first, then the negative (–) terminal. 2. Make sure all bolts and other fasteners are secure. Servicing Your Honda...
  • Page 179 We recommend using a charger (1) designed specifically for your Honda, which can be purchased from your dealer. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s...

  • Page 180: Appearance Care

    Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Safety Precautions on page 99.
  • Page 181 Any condensation inside the headlight should dissipate after a few minutes of running the engine with the headlight(s) on. However, if you see a large amount of water or ice accumulated inside the lens(es), have your vehicle inspected by your dealer. Servicing Your Honda...
  • Page 182 If necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
  • Page 183 Dry with chamois or a soft towel. If necessary, remove heat stains by using a commercially available fine texture compound. Then rinse by the same manner as removing mud or dust. Servicing Your Honda...
  • Page 184 Use only a non-abrasive polish or wax made specifically for motorcycles or automobiles. Apply the polish or wax according to the instructions on the container. Servicing Your Honda...

  • Page 185: Tips

    Tips Here’s helpful advice on how to prepare for an off-road adventure, Tips how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride..............176 What to Take to the Riding Area..........176 What to Take on the Trail ............

  • Page 186: Preparing For A Ride

    Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.

  • Page 187: What To Take On The Trail

    Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.

  • Page 188: Transporting Your Honda

    Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking petrol could be a hazard.
  • Page 189 Transporting Your Honda 2. Secure the vehicle with tie-down straps in the areas shown. • Suitable tie-down straps are available from your dealer. • Ordinary rope is not recommended because it can stretch under load. • Using tie-down straps in any other areas can damage your ATV.

  • Page 190: Storing Your Honda

    Storing Your Honda If you won’t be riding for an extended period, such as during the winter, thoroughly inspect your ATV and correct any problem before storing it. That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again.

  • Page 191: Preparation For Storage

    Storing Your Honda Preparation for Storage Refer to Safety Precautions on page 99. This procedure requires a means for draining and disposing of drained fuel (page 184). 1. Change the engine oil and filter (page 119). 2. Make sure the cooling system is filled with a 50/50% antifreeze solution (page 126).
  • Page 192 Storing Your Honda 4. To prevent rusting in the cylinders, perform the following: • Remove the spark plug caps from the spark plugs. • Remove the spark plugs. Do not connect the spark plugs to the spark plug caps. • Pour a tablespoon (15 – 20 cm ) of clean engine oil into the cylinder and cover the spark plug holes with a piece of cloth.

  • Page 193: Removal From Storage

    Storing Your Honda Removal from Storage Refer to Safety Precautions on page 99. 1. Uncover and clean your ATV. 2. If your ATV has been stored for more than four months – change the engine oil (page 119). 3. If your ATV has been stored for more than two months – ask your dealer to drain and replace the fuel.

  • Page 194: You & The Environment

    You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.

  • Page 195: Taking Care Of The Unexpected

    Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance Taking Care of the Unexpected that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.

  • Page 196: General Guidelines

    Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tyre repair supplies and additional tools) that might help you solve a problem on your own.
  • Page 197 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: • Always put personal safety first. • Take time to assess the situation and your options before deciding what to do. • If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.

  • Page 198: If Your Engine Quits Or Won't Start

    If Your Engine Quits or Won’t Start Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight. If you have a problem starting the engine – or experience poor engine performance –...
  • Page 199 If Your Engine Quits or Won’t Start SYMPTOM: Starter motor doesn’t operate. POSSIBLE CAUSE WHAT TO DO ignition switch OFF Turn the ignition switch ON. engine stop switch OFF Slide the engine stop switch to RUN. transmission not in Shift into neutral. neutral blown fuse Replace with a new fuse of the...
  • Page 200 If Your Engine Quits or Won’t Start SYMPTOM: Engine starts, but runs poorly. POSSIBLE CAUSE WHAT TO DO high oil/coolant Check the high oil/coolant temperature temperature indicator. Refer to If the High Oil/Coolant Temperature Indicator Lights, page 197. runs erratically, misfires May damage catalytic converter.

  • Page 201: If The Transmission Is Not Functioning Properly

    If the Transmission Is Not Functioning Properly Manual Shift (ESP) Mode: If one or both shift switches do not function, stop riding your ATV in the ESP mode. Switch to riding in the AUTO (automatic shift) mode. Have your ATV inspected and repaired by your dealer. Automatic Shift (Auto) Mode: When the automatic transmission is not shifting properly, the gear position indicator will show “--”...
  • Page 202 If the Transmission Is Not Functioning Properly Although “--” is not blinking in the gear position indicator, the vehicle does not move: If your ATV won’t move, it is possible the transmission is locked. Use the following procedure to unlock the transmission. 1.

  • Page 203: If You Have A Flat Tyre

    If You Have a Flat Tyre How you handle a flat tyre on the trail depends on how serious the tyre damage is, and what tools and supplies you have with you. If you have a slow leak or a minor puncture, use the plug method to make a temporary repair.
  • Page 204 If You Have a Flat Tyre If the leak is more serious, or a temporary repair doesn’t hold, the tyre must be replaced. The tyre will also need to be replaced if it is damaged (page 158). Replacing a tyre involves removing and re- installing the wheel (page 195).
  • Page 205 If You Have a Flat Tyre Emergency Wheel Removal/Installation Refer to Safety Precautions on page 99. (1) wheel nuts (2) wheel rim Removal 1. Park your ATV on a firm, level surface. 2. Loosen – but do not remove – the wheel nuts (1). 3.
  • Page 206 If You Have a Flat Tyre Installation 1. Position the wheel. 2. Position the wheel nuts so that the tapered sides face the wheel rim (2). 3. Hand-tighten the wheel nuts on the wheel, then lower the ATV to the ground before tightening the nuts in a crisscross (rather than circular) pattern to the specified torque: 64 N·m (6.5 kgf·m , 47 lbf·ft) If a torque wrench was not used for installation, see your dealer as...

  • Page 207: If The High Oil/Coolant Temperature Indicator Lights

    If the High Oil/Coolant Temperature Indicator Lights Normally, the high oil/coolant temperature indicator will only light momentarily when you turn the ignition ON (q). Occasionally, it may flicker at or near idling speed. High oil/coolant temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator or oil cooler), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.
  • Page 208 If the High Oil/Coolant Temperature Indicator Lights • If the reserve tank is low or empty, don’t ride without adding coolant (page 127). After adding coolant, turn the engine on and check the high coolant temperature indicator. If the indicator doesn’t turn off, do not ride. The engine needs repair.

  • Page 209: If A Fuse Blows

    If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse (1).
  • Page 210 If a Fuse Blows Main Fuse Access 1. To prevent an accidental short circuit, turn the ignition switch OFF (w) before checking or replacing the fuses. 2. Remove the seat (page 110). 3. To access the main fuse (2) (3), remove the fuse box cover (4). UNDER SEAT (2) main fuse 1 (4) fuse box cover...
  • Page 211 If a Fuse Blows (6) circuit fuses (7) spare fuses Circuit Fuse Access 5. To check or replace a circuit fuse (6), pull the old fuse out of its retaining clips. If the fuse is blown, replace it with a spare fuse (7) of the same rating.
  • Page 212 If a Fuse Blows If you do not have a spare fuse and you cannot ride the ATV without fixing the problem, take a fuse of the same rating or a lower rating from one of the other circuits that you can do without temporarily. If you replace a blown fuse with a spare fuse that has a lower rating, replace the fuse with the correct rating as soon as you can.

  • Page 213: If You Crash

    If You Crash Personal safety is your first priority after a crash. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. If you cannot ride safely, send someone for help.

  • Page 214: If You Lose Your Key

    If you lose your key and aren’t carrying a duplicate, either get your spare or have one made. If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest dealer.

  • Page 215: If The Battery Is Low (Or Dead)

    If the Battery Is Low (or Dead) Your ATV will operate even if the battery is low (or dead), as long as the engine is running. If the engine is not running, it may be started using the recoil starter. 1.

  • Page 216: If A Component Fails

    If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.

  • Page 217: Technical Information

    Technical Information This section contains dimensions, capacities, and other technical Technical Inform at ion data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ..............208 Specifications ................210 Break-in Guidelines..............214 Petrol Containing Alcohol............215 Catalytic Converter ..............

  • Page 218: Vehicle Identification

    Vehicle Identification Serial Numbers The VIN, engine serial number, and key number may be required when ordering replacement parts. Record the numbers here for your reference. The VIN (1) is stamped on the front of the frame. VIN ______________________________________________________ FRONT (1) VIN The engine number (2) is stamped on the upper side of the rear crankcase.
  • Page 219 Vehicle Identification Colour Label & Code The colour label (1) is attached to the frame under the seat. Remove the seat (page 110) to check the label. The colour code is helpful when ordering replacement parts. Record the colour and code here for your reference. COLOUR__________________________________________________ CODE ____________________________________________________ UNDER SEAT...

  • Page 220: Specifications

    API Service Classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Honda 4-stroke oil or an equivalent cooling system High quality ethylene glycol recommendation antifreeze containing corrosion...
  • Page 221 Specifications Capacities passenger capacity operator only maximum weight 220 kg (485 lb) capacity rider, all cargo and accessories Engine Specifications displacement 675 cm (41.2 cu-in) bore & stroke 102.0 × 82.6 mm (4.02 × 3.25 in) compression ratio 9.2 : 1 spark plug CPR6EB-9 (NGK) (standard)
  • Page 222 Specifications Chassis & Suspension caster 2° trail 7 mm (0.3 in) tyre size, front AT25 × 8-1211 MAXXIS M975 tyre size, rear AT25 × 10-1211 MAXXIS M978 tyre pressure, front 30 kPa (4.4 psi) front & rear (cold) rear 25 kPa (3.6 psi) Electrical battery YTX20L –...
  • Page 223 Specifications Torque Specification engine oil drain bolt 25 N·m (2.5 kgf·m , 18 lbf·ft) engine oil filter bolt 18 N·m (1.8 kgf·m , 13 lbf·ft) rear final gear case oil 12 N·m (1.2 kgf·m , 9 lbf·ft) drain bolt rear final gear case oil 12 N·m (1.2 kgf·m , 9 lbf·ft) fill cap front final gear case...

  • Page 224: Break-In Guidelines

    Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 25 km (15 miles). During this period, avoid full-throttle starts and rapid acceleration. Technical Information...

  • Page 225: Petrol Containing Alcohol

    Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty. Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is not yet complete.

  • Page 226: Catalytic Converter

    The catalytic converter acts on HC, CO, and NOx. A replacement unit must be an original Honda part or its equivalent. The catalytic converter must operate at a high temperature for the chemical reactions to take place. It can set fire to any combustible materials that come near it.
  • Page 227 Technical Information...

  • Page 228: Index

    Index Inde x accessories .................56 accessory socket ................. 40 age recommendation ..............47 air cleaner, filter ..................131 housing drain tube ..............135 air pressure, gauge ..................109 tyre ..................154 apparel, protective ..............44 appearance care ............... 170 bank angle sensor ..............68 battery ..................
  • Page 229 Index capacity, fuel ................112 care, appearance ..............170 cargo, loading and operational guidelines .......... 55 weight limit ................54 catalytic converter ..............216 climbing hills ................54 colour label ................209 compartment, owner’s manual ..............109 tool kit ..................108 component fails ................206 controls &...
  • Page 230 Index engine, flooded ................... 68 guard ..................160 number ................. 208 oil ..................114 pinging ..................111 starting ..................66 stop switch ................31 stopping .................. 69 won’t start ................189 environment ................184 flag pole bracket ................38 flat tyre ..................193 flooded engine ................68 front boot guards ..............
  • Page 231 Index gap, spark plug ................211 gear oil, front final ................124 rear final ................122 gear shifting ................71 guards ..................160 headlight dimmer switch ............32 headlight switch ................. 32 hills, crossing or turning on slopes ........... 89 riding down hills ..............88 riding up hills ................
  • Page 232 Index key, lost ..................204 kit, tool ..................108 lamp check .................14 limit, weight ................54 loading guidelines ..............55 lubrication, engine oil ................114 front final gear oil ..............124 rear final gear oil ..............122 maintenance, component locations ............. 105 importance ................97 precautions ................
  • Page 233 Index obstacles, riding over ..............91 odometer ................... 22 oil, engine ................... 114 front final gear ..............124 high oil/coolant temperature indicator ......14, 197 rear final gear ................122 operation component locations ..........11 owner’s manual storage ............109 oxygen sensor ................170 parking ..................
  • Page 234 Index rear boot guards ............... 162 rear driveshaft boots ..............163 rear final gear oil ..............122 recoil starter ................33 removal, seat ................110 reverse, gear, shifting into ..............77 indicator .................. 16 riding in ................... 77 rider training ................46 riding, basic operations ..............
  • Page 235 Index safety, important precautions ............. 99 riding precautions ..............61 schedule, maintenance ............. 100 seat removal ................110 serial numbers ................208 shift lever ................... 28 shifting gears ................71 skid plate ..................160 skidding or sliding ..............83 spark arrester ................143 spark knock ................
  • Page 236 Index throttle, cable ..................136 lever ................34, 136 tool kit ..................108 trailer hitch .................39 trailer towing, operational guidelines ............. 55 weight limits ................54 training, rider ................46 transporting your ATV .............. 178 tripmeter ..................22 trouble, unexpected ..............185 troubleshooting, starting ............189 turning, on hills or slopes ..............
  • Page 237 Index washing your ATV ..............171 water, riding through ................. 92 weight limit ................54 wheel removal ................195 Index...
  • Page 238 32HN8A40 WPCXXXX.2018.XX.19 PRINTED IN USA 00X32-HN8-A400...

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